RS-500/600 Door Installation Manual RollSeal 1733 County Road 68 Bremen, Alabama 35033 256-287-7000 Part No.
Table of Contents 1 Warnings (Avertissements) .................................................................................................................................... 3 2 Limited Warranty ................................................................................................................................................... 8 3 Ratings and Specifications RS-500 Door ...............................................................................................................
1 Warnings (Avertissements) ! Warning! Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect Power Source Can Result In Property Damage, Serious Injury Or Death! !! Warning! Dangerous Rotating Machinery! Keep Hands, Clothing, Etc. Clear When Operating! Do Not Operate Without All Guards And Covers In Place! ! Warning! All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes.
! Danger! Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment. Read And Understand This Manual In Its Entirety Before Proceeding. Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death! ! Warning! Item 4501-6312 (Warning Moving Door Label) Supplied With Door, MUST Be Installed On Inside Of Cooler/Freezer Beside Door Opening.
IMPORTANT SAFETY INSTRUCTIONS ! ! Warning! To Reduce The Risk Of Severe Injury Or Death: 1. 2. READ AND FOLLOW ALL INSTRUCTIONS! Never let children operate or play with door controls. Keep the remote control (where provided) away from children. 3. Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. 4. Test the door’s safety features at least once a month.
! Avertissement! L'Installer est responsable pour conformer avec tout règlement pertinent, telles que règlement et règlement de prévention d'accident de montage sur fil de fer nationaux. Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre protecteur ! ! Avertissement! Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture peuvent résulter dans la mort.
LES INSTRUCTIONS D'INSTALLATION IMPORTANTES ! AVERTISSEMENT! À réduire le risque de blessure sévère ou mort: 1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION. 2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi. 3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5 pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement de la porte. 4.
2 Limited Warranty All products are warranted to be free from defects in material and workmanship for a period of one (1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used in strict accordance with the installation instructions. Liability is limited to the sale price of any products proved to be defective or, at manufacturers’ option, to the replacement of such products upon their return.
3 Ratings and Specifications RS-500 Door Motor Ratings: 230 VAC, Three Phase, 1/4 HP Door approved by the NSF (National Sanitation Foundation) Motor must be connected through Controller SC-325. See SC-325 and SC-650 Controller Manual (4801-5156).
4 Ratings and Specifications RS-600 Door Motor Rating………..230 VAC, Three Phase, 1/2 hp Motor must be connected through controller. See RS SC-650 Manual (4801-5156). TABLE 2 RS-600 Door Standard Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions RS-600 Door Width In. cm In. cm In. cm 4'(W) 48 122 64-13/32 164 80-15/16 206 5'(W) 60 153 76-13/32 194 92-15/16 6'(W) 72 183 88-13/32 225 7'(W) 84 214 100-13/32 255 A D E RS-600 Door Height In. cm In.
5 Physical Description/Drawing Installation of a RollSeal RS-500/600 Automatic Door involves, at a minimum, connecting to the Smart Controller that connects to the AC power, the door motor, the Up/Down button, and the safety beam. Other accessories can be added such as a remote IR sensor, remote radio link, and door movement indicators such as lights and bells. 6 Use of Equipment The RollSeal RS-500/600 Door is an automatic motorized curtain enclosure for a doorway.
7 Installation 7.1 Tools Required 3/8 in. (10 mm) Power screwdriver (portable) 3/16 in. (5 mm) Drill bit and power drill 3/8 x 1 in. Bolts and nuts (supplied) Socket Hammer Tape measure Carpenter's level NOTE: Other Tools May Be Required According To Installation. 7.2 Overview The RS-500/600 Door is shipped with pre-assembled vertical members (left track and right track), and a preassembled horizontal member (head unit). When components are received, check for damaged, loose or missing parts.
7.4 Attachment Points of Door When sizing the clear opening for attachment of the door, pay close attention to the following guidelines. Door flanges have pre-drilled holes that serve as mounting points of door. Flange widths are shown in Diagram 7B. 1. Make sure that door assembly is plumb and square. 2. The top unit has a top flange and a bottom flange. Make sure these flanges overlap framing. 3. The vertical members have inner flanges and outer flanges.
7.5 Assembly of Parts Arrange the horizontal member, left vertical member (left track), and right vertical member (right track) on the floor in front of the clear opening as shown in Diagram 7C. The curtain side of the horizontal member and each vertical member faces down. A End of horizontal member B U-shaped plate On each end of the horizontal member is a U-shaped plate that fits inside each vertical member.
7.6 Infrared Sensor Connectors Located at the bottom of each vertical member is an infrared detector. The detector on each vertical member operates as a safety device if the infrared beam is interrupted. Door can be set to stop if beams are broken while closing, or to stop and reverse to the full open position. Refer to the RollSeal SC-325 and SC-650 Controller Manual for more information. 1. Locate female connector on vertical member. This connector is attached to the infrared detector. 2.
3. Center door assembly on clear opening. Align the bottom of each vertical member with the respective framing board or posts of the clear opening. Note: The vertical members should be aligned so that their outer flanges will exactly overlap with the framing boards or posts when the door assembly is raised into position. 4. Assemble workers and each side of the door assembly. See Diagram 7F. Important: Slowly Lift Top Of Door Assembly To Raise The Door. 5. 6. 7.
8 Electrical Connections for RS-500/600 Cooler Door The Cooler Setup is designed to enable door installers to completely install and test door operation. Electrician is still required to connect power to door, but all switch and interface connections are made to be pluggable for ease of installation. 8.2 Connection of Controller to Head Unit. 1. Mount controller at desired location within 3’ of junction box on Head Unit. 2.
8.4 Power Connection with Disconnect 1. 2. 3. 4. 5. 6. 7. Mount Disconnect in desired location. Connect harness from Disconnect to Control with CPC. Push and turn to lock in place. Remove Disconnect cover. Switch must be in off position to remove cover. Connect conduit and electrical supply to Disconnect. Connect 115V power supply to Disconnect as shown in Diagram 8C. Place cover back on Disconnect. Add conduit straps to conduit. 8.
9 Limit Switches The controller keeps track of the "open" and "closed" positions of the door by means of a mechanical encoder wheel that is located in the control box. The controller electronically counts steps as the wheel turns to keep track of the door position. There are three limit switches located within the horizontal member mechanism. See Diagram 9A. These switches are attached to levers that contact the curtain. The Home Switch establishes the 'open' reference position of the door curtain.
11 Emergency Egress (Optional Feature) The Emergency Egress feature provides a simple and convenient means of exiting a RollSeal RS-500/600 Door from the inside of the structure should the door motor become inoperative due to a power failure or other conditions. 11.1 Installation Install the two Strap Retainers (1040-8400) to the left or right side outside of door jamb as shown below. For a wood framed door jambs use two #10 x1 screws (1004-1386).
11.3 Resetting (Closing) The Door After the RollSeal RS-500/600 Door is opened by using the Emergency Egress Strap, the door must be carefully re-set to ensure proper operation in the future. ! CAUTION! When the Cam Buckle is released, the door will rapidly close unless tension is held on the strap. Keep fingers away from buckle while closing. 1. Firmly hold strap. See Diagram 11D. 2. Press the Cam Buckle Release. See Diagram 11E. 3.
12 Egress Strap Removal/Re-Installation 12.1 Removal 1. 2. 3. Locate the door controller and turn off the power switch on the left side of the controller. Remove the door’s head unit cover. Place the door in the JOG mode by holding the Up and down arrows on the controller at the same time until you see “JOG” in the controller’s display. ! Warning! Watch the panel closely while you are slowly jogging/rolling the curtain up on the drive shaft.
13 Manual Operation of Door Operating Instructions The RS-500/600 Door can be operated manually in the event of a power outage or if there is a motor malfunction. To operate the door manually, perform the following instructions. ! Warning! Disconnect All Electrical Power To Motor Before Attempting To Operate The Door Manually! ! Warning! The Curtain Is Released When Brake Lever Is Disengaged.
14 Adjustment of Brake After extended operation of the brake lever, the brake may become worn. As the brake wears, some adjustment to the brake is required. Lettered diagrams below correspond to lettered instructions. Follow instructions to adjust brake: 1. Close door curtain to fully lowered position. 2. Engage Brake lever. 3. Disconnect electrical power to motor. 4. Remove four Phillips screws (A). 5. Remove cover (B). 6. Straighten the bent tab (C) of spider nut. . Page 24 7.
15 Door Panel Adjustments During normal operation, the tension pipes should run in close proximity of each other. See Diagram 15A. The clearance between the tension pipes should normally be between 1/4 to 1/2 (6.35 mm - 12.7 mm). There are two situations pertaining to the tension pipes that may cause problems with door operation. If the tension pipes are too far apart, the tension pipes will not repel each other. This causes poor contact between the floating magnets and laminated steel.
16 Removal of existing Panel/Curtain Material ! Warning! The Curtain Is Released When Brake Lever Is Disengaged. Do Not Disengage Brake Until Door Opening Is Clear! 1. 2. Locate the door controller and turn off the power switch on the left side of the controller. Locate the brake on the motor. It resembles a paint bucket handle that has been pushed upon a clip. Pull the brake release handle down towards the floor. This will allow the panel to go to the floor.
NOTE: Ensure all roller switches (home, safety and leading edge) are pointing down. 1. 2. After the curtain has been secured, install the bottom pipes in the curtain as shown in Diagram 17A, Detail 3. The front pipe should be installed first. Then the back pipe is placed in front of inside panel but behind the yellow strap and triangle piece of material. It should be above the front pipe. Ensure all panels are inside the tracks on both sides.
18 RS-500/600 Door Wiring Diagram ! WARNING! Head Unit Must Be Properly Grounded.
19 SC-325 Wiring Diagram Part No 4801-5166 Rev 01-2015 RS-500/600 Door Page 29
20 RollSeal CMS (Condensation Management System) Wiring Diagram Page 30 RS-500/600 Door Part No 4801-5166 Rev 01-2015
NOTES: Part No 4801-5166 Rev 01-2015 RS-500/600 Door Page 31
