Installation manual

Page 50 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015
33 Removal of Existing Panel
1. Lower the panel to the floor.
2. Locate the door controller and turn off the power.
3. Remove and lower the cover from the door head unit.
4. Locate the 3 fabric sheets that make up the entire door curtain. See Diagram 34A, Detail 2, Page 51. The
center panel has a hook & loop strip across the top. The center panel does not have magnets or hook & loop
strips on the sides. The inside and outside panels have hook & loop strips at the top, and magnets or hook &
loop strips along the sides of the panels. The outside panel may be identified as the longer of the two panels.
5. Mark the end of each sheet and along the edge of each sheet with a marker. This will prove vital to ensure
you install the new panel sheets at the proper locations to alleviate major curtain adjustment.
6. Remove the 3 screws from each sheet (front, center, and back). See Diagram 34A, Detail 2, Page 51. Detach
the hook & loop area of each sheet left to right, starting with front, then center, and then back sheets. Let the
panel/curtain fall to the floor.
NOTE: If the door is equipped with an egress assembly you will see the yellow egress
strap attached to a triangle piece of material with a quick-link connector. If it does
not have this strap, read the notes below and proceed to step 8.
7. UN-screw the quick-link connector and allow the panel to lower to the floor.
NOTE: Observe how the tension pipes are installed before removal. They MUST be re-
installed first, with one pipe in the front/outer pocket (closest to outside of the cooler)
and the other pipe in the back/inside pocket. Locate the back pipe behind the
triangle piece that is attached to the yellow strap. The front/outer pipe will always
hang lower than the back/inside pipe.
NOTE: Failure to install properly could result in door sticking up.
8. Slide the 2 tension pipes out of their respective pockets. Remove the panel/curtain away from the door. You are
now ready to install the new panel/curtain.
34 Installation of Replacement Panel
1. Place the new panel in front of the door opening and make sure the part number label is on the left side.
NOTE: If door is equipped with egress system yellow strap ensure that the strap is
positioned to the front side of the back/inside panel to allow connection to the triangle
piece of material with the quick-link connector.
2. Take the back/inside curtain (Diagram 34A, Detail 1 & 2, Page 51) and attach the material to the
backplate placing material on the marks that were created during removal of old panel.
3. After the inside curtain has been attached, attach the egress strap (if equipped) to the triangle piece of
material with the quick link connector.
4. Take the outside curtain (Diagram 34A, Detail 1 & 2, Page 51) and attach to the top bar.
NOTE: Ensure all roller switches (home, safety and leading edge) are pointing down.
5. After the curtain has been secured, install the bottom pipes in the curtain as shown in Diagram 34A, Detail
3, Page 51. The front pipe should be installed first. Then the back pipe is placed in front of inside panel but
behind the yellow strap and triangle piece of material. It should be above the front pipe
6. Ensure all panels are inside the tracks on both sides. Set the controller to JOG mode by holding both arrows
at the same time until you see “JOG” on the display. JOG up and down, using up and down arrows to
straighten the panel. Exit JOG mode by holding both arrows at the same time. Run the door as normal.