. 2. 7 3. 4.
Table of Contents 1 Warnings (Avertissements) .................................................................................................................................... 4 2 Limited Warranty ................................................................................................................................................... 9 3 Use of Equipment ..........................................................................................................................................
21 RS-500/600 Series Door Wiring Diagram (Brother Motor Only) ....................................................................... 33 22 RollSeal Smart Controller Wiring Diagram (Brother Motor Only) .................................................................... 34 23 Operation of RS-500/600 Series Door with Freezer Kit Included ....................................................................... 35 23.1 SC-325 and SC-650 Program Setup for Freezer Mode ............................................
1 Warnings (Avertissements) ! Warning! Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect Power Source Can Result In Property Damage, Serious Injury Or Death! !! Warning! Dangerous Rotating Machinery! Keep Hands, Clothing, Etc. Clear When Operating! Do Not Operate Without All Guards And Covers In Place! ! Warning! All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes.
! Danger! Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment. Read And Understand This Manual In Its Entirety Before Proceeding. Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death! ! Warning! Item 4501-6312 (Warning Moving Door Label) Supplied With Door, MUST Be Installed On Inside Of Cooler/Freezer Beside Door Opening.
IMPORTANT SAFETY INSTRUCTIONS ! ! Warning! To Reduce The Risk Of Severe Injury Or Death: 1. 2. READ AND FOLLOW ALL INSTRUCTIONS! Never let children operate or play with door controls. Keep the remote control (where provided) away from children. 3. Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. 4. Test the door’s safety features at least once a month.
! ! Avertissement ! L'Installer est responsable pour conformer avec tout règlement pertinent, telles que règlement et règlement de prévention d'accident de montage sur fil de fer nationaux. Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre protecteur ! ! Avertissement ! Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture peuvent résulter dans la mort.
LES INSTRUCTIONS D'INSTALLATION IMPORTANTES ! AVERTISSEMENT! À réduire le risque de blessure sévère ou mort: 1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION. 2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi. 3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5 pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement de la porte. 4.
2 Limited Warranty All products are warranted to be free from defects in material and workmanship for a period of one (1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used in strict accordance with the installation instructions. Liability is limited to the sale price of any products proved to be defective or, at manufacturers’ option, to the replacement of such products upon their return.
3 Use of Equipment The RS-500/600 Series Doors are motorized curtain enclosures for environmental control, banana rooms, docks/warehouses, car and truck washes, agricultural/horticultural, and coolers/freezers. 4 Physical Description The RS-500/600 Series Doors are available with multiple features and options such as: Standard Door Sizes: Refer to Tables 1-4, RS-500/600 Series Standard Dimensions, pages 11, 14, 15, and 17. Operators: Manual Chain Hoist, Brother or Manaras Operator.
5 Operator Options 6 Differences between a RS-500 and RS-600 Series Door Speed (Brother Motor Option) Speed (Manaras Motor) Motor (Brother) Motor (Manaras) Drive Pipe Head Unit *Standard Controller Input Voltage (Brother Motor Option) RS-500 Series Up to 18” Per Sec @8-11” Per Sec 1/4hp 1/2hp GH 2 ½ inches Small 115VAC RS-600 Series Up to 48” Per Sec @16-22” Per Sec 1/2hp 1hp GH 6 inches Large 230VAC *NOTE: When Brother Motor Option is used you can request that a RS-500 Door be wired for 115VAC or 230V
7 Ratings and Specifications RS-500 Doors Part Number 6607-8057 6607-8056 6607-8058 6607-8060 6607-8061 Model Number SC-325-V01-115 SC-325-V02-0 SC-325-V01-115-W01 SC-325-V01-115PLUS SC-325-V01-230PLUS 115 VAC or 230 VAC 50/6000 Hz Single Phase 230 VAC 50/6000 Hz Single Phase 10 Amps @ 115 VAC Single Phase 6 Amps @ 230 VAC Single Phase Power Supply 115 VAC or 230 VAC 50/6000 Hz Single Phase Temperature Range 32°F - 115°F 10 Amps @ 115 VAC Single Phase or Inputs 6 Amps @ 230 VAC Single
8 RS-500 Series Door (Brother Motor) See Section 7 for Ratings and Specifications. Motor must be connected through Controller. TABLE 1 RS-500 Door Standard Dimensions: WIDTH Related Dimensions RS-500 A D Door In. cm In. Width E cm In. cm HEIGHT Related Dimensions RS-500 B C Door In. cm In.
9 RS-600 Series Door (Brother Motor) See Section 7 for Ratings and Specifications. Motor must be connected through Controller. TABLE 2 RS-600 Door Standard Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions RS-600 Door Width In. cm In. cm In. cm 4'(W) 48 122 64-13/32 164 80-15/16 206 5'(W) 60 153 76-13/32 194 92-15/16 6'(W) 72 183 88-13/32 225 104-15/16 A D E RS-600 Door Height In. cm In.
10 Ratings and Specifications RS-500/600 Series (Manaras Motor) RS-500 Series Motor Rating 1/2 HP 115V Single Phase 8.6 amp 230V Single Phase 4.1 amp 208V 3 Phase 3.4 amp 460V 3 Phase 1.7 amp RS-600 Series Motor Rating 1 HP 115V Single Phase 13.4 amp 230V Single Phase 6.7 amp 208V 3 Phase 3.4 amp 460V 3 Phase 1.7 amp Motor must be mounted and wired utilizing instructions in this manual and the MANARAS installation and Instruction Manual.
11 RS-500 Series Door with Optional Freezer Kit See Section 7 for Ratings and Specifications. Motor must be connected through Controller. TABLE 3 RS-500 Door with Freezer Kit WIDTH Related Dimensions HEIGHT Related Dimensions RS-500 Door Width In. cm In. cm In. cm 4'(W) 48 122 77-1/2 197 80-15/16 206 5'(W) 60 153 89-1/2 227 92-15/16 236 6'(W) 72 183 101-1/2 258 104-15/16 267 7'6"(H) 90 229 110-11/16 281 96 244 116-11/16 296 A D E RS-500 Door Height In. cm In.
12 RS-600 Series Door with Optional Freezer Kit See Section 7 for Ratings and Specifications. Motor must be connected through Controller. TABLE 4 RS-600 Door with Freezer Kit Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions RS-500 Door Width In. cm In. cm In. 4'(W) 48 122 77-1/2 197 5'(W) 60 153 89-1/2 6'(W) A cm RS-500 Door Height In. cm In.
13 Installation of RS-500/600 Series Doors 13.1 Tools Required 3/8 in. (10 mm) Power screwdriver (portable) 3/16 in. (5 mm) Drill bit and power drill 3/8 x 1 in. Bolts and nuts (supplied) Socket Hammer Tape measure Carpenter's level NOTE: Other Tools May Be Required According To Installation. 13.2 Overview The RS-500/600 Series doors are shipped with pre-assembled vertical members (left track and right track), and a pre-assembled horizontal member (head unit).
13.4 Attachment Points of Door When sizing the clear opening for attachment of the door, pay close attention to the following guidelines. Door flanges have pre-drilled holes that serve as mounting points of door. Flange widths are shown in Diagram 13A. 1. Make sure that door assembly is plumb & square. 2. The top unit has a top flange and a bottom flange. Make sure these flanges overlap framing. 3. The vertical members have inner flanges and outer flanges.
13.5 Assembly of Tracks 1. 2. 3. 4. Page 20 Arrange the Top and Bottom Tracks so that they can be assembled. See Diagram 13B. Slide the Bottom Track into the Top Track so that the Tracks butt together on the Splice Bracket and Splice Plate. See Diagram 13C. Note that the Tracks butt together inside the Track Bracket and butt together on top of the Track Plate. Bolt the Tracks together. Check that ALL bolts in the Splice Bracket and Splice Plate are properly tightened.
13.6 Assembly of Parts Arrange the horizontal member, left vertical member (left track), and right vertical member (right track) on the floor in front of the clear opening as shown in Diagram 13D. The curtain side of the horizontal member and each vertical member faces down. Diagram 13D End of horizontal Member A B U-shaped plate 3/8" x 1" Bolts & nuts Plate fits inside vertical member Slide vertical member over U-shaped plate.
13.7 Infrared Sensor Connectors (Brother Motor Option Only) Located at the bottom of each vertical member is an infrared detector. The detector on each vertical member operates as a safety device if the infrared beam is interrupted. Door can be set to stop if beams are broken while closing or to stop and reverse to the full open position. Refer to the RollSeal SC-325 and SC-650 Controller Manual for more information. 1. Locate female connector on vertical member.
NOTE: The vertical members should be aligned so that their outer flanges will exactly overlap with the framing boards or posts when the door assembly is raised into position. 4. Assemble workers and equipment into position on each side of the door assembly. IMPORTANT: SLOWLY LIFT TOP OF DOOR ASSEMBLY TO RAISE THE DOOR. See Diagram 13G. Diagram 13H 5. Lean door assembly upright against clear opening. 6. Carefully press flanges of the door assembly flush against faces of framing boards or posts. 7.
14 Mounting Operators to RS-500/600 Series Doors Mounting Manaras Operator to RS-500/600 Series Doors – The next few pages explains specific information with regards to mounting a Manaras on a RS-500/600 Series door. !! Warning! Prior to mounting the Manaras it is important that you read all the information contained within this document and the Manaras Installation and Instruction Manual provided with the door.
NOTE: For “Front” mounted operators refer to RollSeal Insert 4802-6501 RS-500/600 Series Manaras Motor Installation using the front motor mount plate. Diagram is provided with front mounted doors. POSITION 1, 4 and 5 – GH motor mounted on left side. Parts required – Normal size spreader bar, normal size chain, 2 collars and 2 sprockets (1 size 50-12 and 1 50-23) POSITION 2, 3 and 6 – GH Motor mounted right side.
Spreader Bar Assembly Chain Spreader Mounted On Door and Operator Shafts Spreader Bar Mounting Chain Spreader Door Sprocket Door Shaft Flange Bearing Collar Chain 3/8” Lock Nut 3/8” Split Washer 3/8” Flat Washer Hex Head Bolt 3/8” - 16UNCx1” Chain Not Shown for Clarity Operator Shaft Operator Sprocket 3/8” Flat Washer Flange Bearing Collar Length of Spreader Bar and chain may vary according to mounting option selected. For motor mounted 18” away, the Extender Chain Spreader must be used.
16 Installation of RS-500/600 Series Doors (Freezer Kit Included) Installation of a RS-500/600 series Automatic Freezer Door involves connecting to the Smart Controller SC-325 and SC-650 that connects to the AC power, the door motor, the Up/Down button, and the safety beam, plus connecting the Condensation Management System (CMS) Unit and associated duct work. Other accessories can be added such as a remote IR sensor, a remote radio link, and door movement indicators such as lights and bells. 16.
17 Installation of Condensation Management System and Ducts Install the Condensation Management System at the top of the Freezer Door approximately in the center of the door as shown below. Install the 5/7” Duct Adaptor in the intake side of the Condensation Management System. Carefully run the duct work to the two couplings on the left and right track of the door. Fasten each end of the duct with hose Clamps.
18 Mounting Manual Chain Hoist to RS-500/600 Series Door 18.1 First Safety Bracket The Safety Bracket is designed to lock the drive shaft (during shipping and installation) to prevent injury from rapid drop of the door curtain. A Safety Bracket is installed on each end of the head unit. Removal of the bracket should only be done after door is secured to structure. ! CAUTION! Only remove the Safety Bracket from the side of the door that gets the hoist or motor, once door is secured to wall.
18.3 Chain Hoist Installation Chain Hoist can be installed on left or right side of door. 1. Remove the Safety Bracket only on the side of the door where the hoist is to be installed. Retain bracket and hardware for later use. See Section 18.1, Page 29. 2. On shaft end of door, position U-shaped mounting bracket (6421-9393) over shaft. 3. Align bolt holes of bracket with attachment holes in door. 4. Insert bolts through cut-out openings of mounting bracket. 5. Securely attach mounting bracket to door. 6.
19 Connecting Electrical Power to RS-500/600 Series Doors Refer to appropriate Operator Manual (Manaras, MFZ or RollSeal SC-325/650). 20 Operation of RS-500/600 Series Doors Operation of RS-500/600 Series with Brother Motor Option and RollSeal Smart Controller.
20.1 Limit Switches There are three limit switches located within the horizontal member mechanism. See Diagram 20A. These switches are attached to levers that contact the curtain. The Home Switch establishes the 'open' reference position of the door curtain. This creates the zero reference position, from which the encoder counts the position of the door. The Safety Switch is a fail-safe switch that stops the curtain in the unlikely event of malfunction of the home switch.
21 RS-500/600 Series Door Wiring Diagram (Brother Motor Only) See Page 34 See Page 34 WARNING! Head Unit Must Be Properly Grounded.
22 RollSeal Smart Controller Wiring Diagram (Brother Motor Only) See Page 33 Page 34 See Page 33 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015
NOTE: Refer to the RollSeal SC-325/650 Controller Manual for wiring and initial setup. After wiring the controller to the door, connect electrical power to the controller. The door is now ready for operation. The controller keeps track of the "open" and "closed" positions of the door by means of a mechanical encoder wheel that is located in the encoder box. The controller electronically counts steps as the wheel turns to keep track of the door position.
When P4 = 3 (Freezer Mode): P5- “Freezer Mode” Auxiliary ON Time If P4 = 3, this P5 setting, along with P6, allows the user to cycle the fan & heater On & Off. Since not all applications are the same, some will not require as much help eliminating condensation while others may require more. This setting, along with P6, allows the user to operate the unit as efficient as possible.
PROGRAM PARAMETERS P1 - Close Time Delay (Seconds) P2 - Acceleration Range P3 - Deceleration Range P4 - Door Interlock 0 - OFF 1 - Sequential Interlock 2 - Passive Interlock 3 - Freezer Mode - No Interlock P5 – Auxiliary On Time P6 – Auxiliary Off Time P10 - Service Cycle Reset 0 - No 1 - Yes P11 - Service Reminder (Cycles x 100) P12 - Input Status PS1 - Set Limits? PS2 - Set Open Limit PS3 - Set Close Limit *Refer to the 4801-5156 SC-325 and SC-650 product manual for additional smart controller informati
24 RS-500/600 Series Door Condensation Management System Wiring Diagram Page 38 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015
25 Manual Operation RS-500/600 Series Door (Brother Motor Only) 25.1 Operating Instructions The RS-500/600 Series Door can be operated manually in the event of a power outage or if there is a motor malfunction. To operate the door manually, perform the following instructions. ! Warning! Disconnect All Electrical Power To Motor Before Attempting To Operate The Door Manually! ! Warning! The Curtain Is Released When Brake Lever Is Disengaged.
26 Adjustment of Brake (Brother Motor Only) After extended operation of the brake lever, the brake may become worn. As the brake wears, some adjustment to the brake is required. Lettered diagrams below correspond to lettered instructions. Follow instructions to adjust brake: 1. 2. 3. 4. 5. 6. Close door curtain to fully lowered position. Engage Brake lever. Disconnect electrical power to motor. Remove four Phillips screws (A). Remove cover (B). Straighten the bent tab (C) of spider nut. Page 40 7.
27 Operation of RS-500/600 Series with Manaras Motor Option. Complete installation and operating instructions are provided with the Manaras Operator at the time of delivery. Refer to these instructions for the proper installation and alignment of the Manaras operator.
! Warning! NEVER PLACE HANDS OR TOOLS INSIDE OPERATOR OR NEAR DRIVE MECHANISM UNLESS POWER IS OFF. 27.2 Adjustment of Limit Switches 1. 2. 3. Open the cover of the electrical enclosure. Manually raise the door to a nearly opened position using the Manaras manual chain. (Section 29, Page 45, Manual Operation of Door with Manaras Operator ) Pull the traveling cam retaining bracket on the Open Position cam side and rotate the Open Position cam. Refer to Diagram 27B, Adjusting The Limit Cams.
27.3 Wiring Options to the Manaras Operator Terminal Block Radio Controls: Consists of a radio receiver unit and remote transmitters. These controls consist of an RF signal being emitted on a "pulse" basis to a mated receiver tuned to the same "pulse" rate. Once the receiver accepts the code, a relay is activated closing a set of contacts. Photo-electric units: Can be used as opening and reversing devices. An infrared light is emitted from the control to a reflector and back.
22.3 Switch Operation of Door with Manaras Operator To Operate Door: 1. Depress the “Close” button on the Open/Close/Stop switch. Door curtain will unroll to 'closed' position. 2. Depress the “Open” button on the Open/Close/Stop switch. Door curtain will open to 'Open' position. 3. Depress button to open or close door as desired. 4. Open and close the door a few times to test door operation and remove any wrinkles in the door curtain. 5. If you detect any problems, STOP. Disconnect electrical power.
29 Operation of RS-500/600 Series with Manual Chain Hoist Option ! Caution! NEVER RELEASE CHAIN WHILE DOOR IS BEING RAISED OR LOWERED! You must maintain tension on chain while door is lowered to prevent rapid drop (closing) of the door. Manual Operation with Chain Hoist 1. 2. 3. Carefully pull chain to open (Raise) door. When door is fully raised, securely hook chain into Catch bracket as shown in Chain Hoist Instructions. To Close (Lower) door, securely hold chain. Unhook chain from bracket.
30 Emergency Egress (Optional Feature) The Emergency Egress feature provides a simple and convenient means of exiting a Roll Seal RS-500 Door from the inside of the structure should the door motor become inoperative due to a power failure or other conditions. 30.1 Installation Install the two Strap Retainers (1040-8400) to the left or right side outside of door jamb as shown below. For a wood framed door jambs use two #10 x1 screws (1004-1386).
30.3 Resetting (Closing) The Door After the RollSeal RS-500 Door is opened by using the Emergency Egress Strap, the door must be carefully re-set to ensure proper operation in the future. ! CAUTION! When the Cam Buckle is released, the door will rapidly close unless tension is held on the strap. Keep fingers away from buckle while closing. 1. Firmly hold strap. See Diagram 30D. 2. Press the Cam Buckle Release. See Diagram 30E. 3.
31 Egress Strap Removal/Re-Installation 31.1 Removal 1. Locate the door controller and turn off the power switch on the left side of the controller. 2. Remove the door’s head unit cover. 3. Place the door in the JOG mode by holding the Up and down arrows on the controller at the same time until you see “JOG” in the controller’s display. ! Warning! Watch the panel closely while you are slowly jogging/rolling the curtain up on the drive shaft.
32 Door Panel Adjustments During normal operation, the tension pipes should run in close proximity of each other. The clearance between the tension pipes should normally be between 1/4 to 1/2 (6.35 mm - 12.7 mm). See Detail 3 below. There are two situations pertaining to the tension pipes that may cause problems with door operation. If the tension pipes are too far apart, the tension pipes will not repel each other. This causes poor contact between the hook & loop or magnets.
33 Removal of Existing Panel 1. Lower the panel to the floor. 2. Locate the door controller and turn off the power. 3. Remove and lower the cover from the door head unit. 4. Locate the 3 fabric sheets that make up the entire door curtain. See Diagram 34A, Detail 2, Page 51. The center panel has a hook & loop strip across the top. The center panel does not have magnets or hook & loop strips on the sides.
Curtain Installation Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 51
35 Removing and Replacing Floating Magnets or Velcro 1. Open the door to its upper limit. It will be necessary to raise the panel as high as it will go into the head unit. Refer to manual operation of associated operator as shown previously in this manual. This will make it easier for you to remove and re-install the “Floating Magnets or Velcro and PIM Plate Assemblies” from the left and right side tracks (Diagram 35A). Ensure panel is raised into the head unit.
2. After you have raised the panel into the head unit, you can remove all of the PIM Plate nuts from both sides. Then remove the PIM plate and floating assemblies from their associated tracks (Diagram 35B and Diagram 35C). Remove all the PIM nuts from top to bottom Squeeze the floating around the PIM Plate and pull the PIM plate assembly and floating out away from the track assembly.
3. Lay the PIM plate assembly down on the floor and remove the old floating material from the PIM plate. Pay particular attention to the top of the PIM plate assembly. You will notice the material, at the top, has been cut at an angle. It will be necessary to re-install the new piece in the same arrangement as the one you have removed (Diagram 35D and Diagram 35E). Get the new piece of floating material. Flip the new piece upside down with the magnets or Velcro toward the floor.
3. Grab and hold the PIM plate assembly and floating in a manner that will prevent the floating material from coming off of the PIM bolts. Re-install the PIM plate assembly in the track starting with the top PIM bolt. Align the PIM bolts with the holes in the track (Diagram 35G). Firmly press the PIM bolts into their associated holes and attach the PIM nuts to the PIM bolts but do not tighten until all bolts have been installed.
4. Repeat steps 1-4 above for opposite side. 5. It will be necessary to lower the panel, down, out the head unit (Diagram 35I). Refer to manual operation of associated operator as shown previously in this manual. This will lower the panel below the upper limits and turn off the safety switch to allow normal operation. 6.
36 Wiring Optional Accessories Motion Detectors, Infrared Sensors and Loop Sensors are optional accessories that can improve the efficiency and performance of your RollSeal Door. Sensors can also help prevent damage to the RollSeal Door by preventing the door from closing while lifts or objects are present in the vicinity. Refer to the unit Owner’s Manual for more information on installation, set-up and operation. 36.1 Wiring Falcon XL and EX Motion Detectors 36.
36.3 Wiring the IRIS Infrared and Microwave Sensor 36.
36.
37 Replacement and Optional Parts 37.
37.
6421-1404 Encoder Assembly 6450-2008 Encoder Bracket Kit Safety Beam 6421-9040 Emitter (motor side) 6421-9041 Receiver Door Switches 1903-3050 Safety Switch 1903-3051 Leading Edge Switch 1903-3052 Home Switch Door Replacement Parts 0401-7728 Leading Edge Switch Bracket Power Supply and BackUp Units 3595-0109 Power BackUp 115 VAC 6607-8200 Accessory Power Unit 12VDC 4.
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