FLEX KART Owner’s Manual and Assembly Instructions Model #: W405AC W405-ROB W405-R W405-G W405-O W405-W Read and study the entire manual before assembly and operation. The vehicle must be assembled by an adult who has read and understood the instructions. Made in China. Styles and colors may vary. Prior to returning to the store, please contact Rollplay's Customer Service with questions. Visit us online at www.rollplay.com for assistance and replacement parts.
Introduction Thank you for purchasing this Rollplay vehicle from Rollplay. We hope the rider enjoys it for miles to come. Please read this instruction manual carefully before assembling and operating the vehicle. Please contact Rollplay Customer Service with any questions. Have your model number and serial number before calling. Please have proof of purchase. Please contact Rollplay Customer Service with any questions.
IMPORTANT: YOU MUST CHARGE THE BATTERY FOR 24 HOURS BEFORE FIRST USE! Charge the battery after each use. Charge the battery at least once a month, even if the vehicle was not in use. Do not charge for more than 30 hours. Failure to charge the battery once a month may result in a battery that will not accept a charge. BEFORE RETURNING YOUR PRODUCT TO THE STORE, CONTACT ROLLPLAY WITH QUESTIONS. Call or email Customer Service if you need assistance or replacement parts.
Table of Contents Safety .......................................................... 6 Parts ........................................................... 8 Charging Instructions .................................. 9 Unfolding the Frame ................................ 10 Installing the Steering Wheel..................... 11 Attaching the Seat .................................... 12 Operating Instructions .............................. 13 Folding Instruction .................................... 14 Maintenance .
Safety WARNING: SAFE RIDING RULES • • • • • • • • • • • The user must follow all safety rules and guidelines, or serious injury or death may occur to the user. Always use common sense and safe practices when using the vehicle. User must be at least 24 months old and weigh no more than 25kg (55 lbs.). This product contains small parts that are for adult assembly only. Keep small children away when assembling. Remove and dispose of all protective material and plastic bags before assembling.
Safety (Continued) 7 WARNING: BATTERY SAFETY • Battery posts, terminals and related accessories contain lead and lead components. DO NOT open the battery. • Contact exposure to battery leakage (lead acid) may cause serious injury. Immediately contact your doctor if exposure occurs. If the chemical is on the skin, immediately give the person water or milk. Do not give water or milk if the person is vomiting or has decreased alertness. Do not induce vomiting.
Parts Not Included: 1 2 7 14 Phillips screwdriver 8 6 9 13 10 5 3 4 18 17 12 11 15 1.Steering Wheel 2. Steering Bar 3. Frame 4. Front Axle 5. Seat 6. Vehicle Body 7. Battery Compartment Cover 8. Battery Clamp 9. Rear Axle 16 10. Gearbox 11. Left Front Wheel 12. Right Front Wheel 13. Left Rear Wheel NOTE: Parts 2-4, 6-14 is for 14. Right Rear Wheel reference only and is packed 15. Battery already assembled. 16. Charger 17. Manual 18.
Charging Instructions 9 YOU MUST CHARGE THE BATTERY FOR 24 HOURS BEFORE FIRST USE! ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER. To Charge the Battery: 1. Ensure the FLEX Kart is stopped and turned off. 2. Locate the seat lock at the front of the seat. Using a coin or screwdriver turn the seat lock to the unlocked position and remove the seat. 3. Unplug the red battery connector (A) from the red engine connector (B). 4.
Unfolding the Frame Steering Bar B A Frame Lock Click 1). Take the vehicle out of the package. 2). Unlock the frame by pulling out the Frame Lock, away from the vehicle. (Fig A) 3). Raise the Steering Bar until it clicks into place (Fig B).
Installing the Steering Wheel Power Button A B 1). Remove the screw (M5*47) from the Steering Wheel. 2). Plug the steering wheel wire into the steering bar wire. (Fig A) 3). Place the steering wheel onto the top of the steering bar, match the screw holes of the steering wheel and the steering bar.（Note: Gently tuck the wires completely into the steering bar, to avoid damage to the wires.） 4). Insert the screw (M5*47) into the hole and fasten with the nut to secure.
Attaching the Seat 1). Remove screws (M6*38) from the the seat's polybag. 2). Align the two holes on the Seat over the holes on the vehicle body to the desired position. Insert the screws through the holes on the seat and the frame, tighten with a Phillips screwdriver. Note: There are two length options. We suggest moving the seat back to the second position, once your child outgrows the shorter length.
Operating Instructions 13 Power Button Press the Power Button on the Steering Wheel to move the vehicle. Release the Power Button to stop.
Folding Instructions Lock Button C Spring Bolt E Steering Bar Frame Lock 1). Hold down the Lock Button and squeeze the spring bolts (Fig. C) and slide the frame and steering bar down, toward the seat (Fig. E). 2). Check to ensure the frame lock is securely locked. ！ Note: Only adults should fold and unfold the vehicle to avoid potential injury.
Maintenance 15 Important Battery and Charger Information • Only an adult who has read and understands the safety warnings may handle and operate the battery and battery charger. Keep away from children. • • • • • • • • • • • • • time. Charge the battery immediately after each use. Charge for at least 8-12 hours, but no more than 20 hours. Charge the battery at least once a month, even if the vehicle is not used or stored. Never leave the battery in a discharged condition.
• • • • • • General Care Regularly inspect all vehicle parts to ensure they are in good working condition. Regularly inspect the charger, cord, plug, and other related parts for damage. Remove any damaged parts and immediately contact Customer Service for replacement parts. See Service and Repairs on Page 20 for more information. DO NOT operate the vehicle if there are any damaged parts. Carefully clean the vehicle with a damp cloth and mild soap. Do not get water in or near any electrical parts.
Troubleshooting Guide 17 Completely read through the manual and troubleshooting guide before contacting Customer Service.
Problem Vehicle needs a push to start Potential Cause Loose wires or loose connectors “Dead spot” on motor Cannot stop the vehicle Motor or gear box make grinding noises Battery will not recharge Electronic component is damaged Motor or gear damage Solution Ensure the battery connectors are securely attached. If wires are loose, contact Customer Service. A “dead spot” means electricity is not being delivered to the terminal. Contact Customer Service.
FCC Information 19 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
Service and Repairs Prior to returning this product to a store, please contact Rollplay's Customer Service with questions. If your product requires service, repairs or replacement parts, please contact Rollplay Customer Service. Hours: 9 AM - 5 PM (CST), Monday - Friday Phone: 1-888-982-9309 Email: customerservice@rollplay.com Web: www.rollplay.com For a list of available replacement parts, please visit www.rollplay.com. WE REQUIRE PROOF OF PURCHASE.
Warranty 21 Rollplay 6-Volt Limited Warranty • One-year limited warranty from the date of purchase with proof of purchase from a Rollplay • This one-year limited warranty covers the ride-on vehicle against defects in materials and workmanship to the original purchaser. Proof of purchase receipt from a Rollplay certified retailer is required.
Product Registration 23 Fill out the form below and mail it to: Rollplay Products 1131 W. Blackhawk St. Second Floor Chicago, IL 60642 com. We will use the information provided only for your warranty. We will not sell, rent or share your personal information. Product Registration First Name: Last Name: Title: Address: City: State: Email: Zip Code: Phone: Date of Purchase: The following product information is on the cover of the owner’s manual.
