Instructions / Assembly

STEP 1: START WITH THE LARGEST SHELF FIRST Suggested tools:
MEASURE CABINET OPENING WIDTH IN THE Drill, 9/64 drill bit, hammer, wood glue,
CABINET WHERE THE SHELF WILL MOUNT. Phillips screwdriver, Saw (table, saber, hand or miter)
Small level, Safety glasses, tape measure
STEP 2: DEDUCT 1” FROM THE SMALLEST WIDTH CABINET OPENING
(THIS IS THE DEDUCTION FOR THE DRAWER GUIDES).
.
NOTE: IF YOUR CABINET HAS 2 DOORS AND THE DOORS OR HINGES PROTRUDE INTO
THE CABINET OPENING, SUBTRACT 1” FROM THAT FINAL WIDTH
MEASUREMENT, TO ASSURE PROPER CLEARANCE.
STEP 3: CUTTING PARTS TO SIZE
CUT FRONT, BACK, AND BOTTOM TO WIDTH YOU MEASURED.
STEP 4: ASSEMBLE SHELF
A) APPLY WOOD GLUE TO DOVETAILS ON SIDES.
B) SLIDE THE TWO SIDE PIECES INTO BACK.
C) REPEAT STEPS A AND B FOR FRONT
D) PLACE A CLAMP ON SIDE OF DRAWER TO HOLD BACK
AND SIDES TOGETHER. IF YOU DON’T HAVE ANY
CLAMPS, RATCHET STRAPS WORK WELL .
THIS WILL HOLD THE JOINT UNTIL THE GLUE DRIES.
MAKE SURE THE BOX IS SQUARE BEFORE GLUE DRIES.
STEP 5: FINISHING: (IF YOU PURCHSED A FACTORY FINISHED SHELF, SKIPT TO
STEP 6).
DRAWER CAN BE LEFT IN FACTORY CONDITION OR YOU CAN
STAIN WITH OIL BASED STAIN THEN FINISH WITH A
LACQUER BASED SEALER AND TOP COAT.
.
STEP 6: DRILL BOTTOM AND ATTACH
IF BOTTOM HAD TO BE CUT TO SIZE, USE A 9/64” DRILL
BIT AND COUNTERSINK TO DRILL HOLES TO MATCH OPPOSITE
SIDE OF BOTTOM.
A) FLUSH BOTTOM WITH FRONT LIP OF FRONT PIECE AND
FLUSH LEFT AND RIGHT SIDES. FASTEN USING SCREWS THROUGH
ALL HOLES.
STEP 7: APPLY GUIDES
A) GUIDES ARE MARKED “L” (LEFT) AND “R” (RIGHT) SIDES. HOLD LEFT GUIDE ON LEFT SIDE AND FLUSH WITH FRONT
OF SHELF. (THE WHEEL ON THE GUIDE SHOULD BE IN THE BACK OF THE SHELF WHEN INSTALLED CORRECTLY).
INSERT 3 - 5/8” SCREWS THROUGH GUIDE INTO BOTTOM. MAKE SURE GUIDES ARE TIGHT AGAINST SIDE AND FLUSH
WITH FRONT. (SEE PICTURE)
B) FULL EXTENSION GUID

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