model MPX-60 USER'S MANUAL Thank you very much for purchasing the product. • To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read through this manual completely and store it in a safe location. • Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. • The contents of this operation manual and the specifications of this product are subject to change without notice.
For the USA FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents To Ensure Safe Use ........................................................................................ 3 About the Labels Affixed to the Unit ............................................................. 5 What's Metaza? ........................................................................................................................................ 6 Part Names ......................................................................................................................
3 Dr.METAZA2 Guide .................................................................................... 39 3-1 Adding a Workpiece Shape ............................................................................................................. 39 Acquiring the Shape of a Workpiece with a Scanner .................................................................................................................... 39 Creating the Shape Using a Commercial Paint-type Program ....................................
To Ensure Safe Use About and Notices Used for instructions intended to alert the user to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly. * Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
Do not use with a damaged AC adapter, power cord, or power-cord plug, or with a loose electrical outlet. Doing so may lead to fire, electrical shock, or electrocution. Do not damage or modify the electrical power cord, subject it to excessive bending, twisting, pulling, binding, or pinching, or place any object or weight on it. Doing so may damage the electrical power cord, leading to fire, electrical shock, or electrocution.
About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location and content of these messages. Model name Rating label Do not use with any electrical power supply that does not meet the ratings displayed on the AC adapter. In addition to the NOTICE and symbols, the symbols shown below are also used. : Indicates information to prevent machine breakdown or malfunction and ensure correct use.
1 What to Do Before Marking What's Metaza? This machine is a metal printer. It can mark photographs, drawings, text, and the like on the surfaces of flat metal and plastic. For more information about materials that can be marked, see "2-1 Getting Ready to Perform Marking." How the Machine Works This machine uses a diamond tipped stylus to mark the surface of metal or plastic, creating intricate depressions.
1 What to Do Before Marking Part Names Cover Close the cover when performing marking. Base You can detach this from the machine. A workpiece is loaded on the base. You can secure it in place without using commercially available adhesive tape. STANDBY LED This lights up when the power is on. When it is flashing, it indicates that an error has occurred. [STANDBY] key This switches the power on and off. AC adapter jack This is for connecting the included AC adapter.
1 What to Do Before Marking 1 What to Do Before Marking 1-1 Checking the Accessories The following items are packed together with the unit. Check the following to make sure that you received all the items that were shipped along with the unit.
1 What to Do Before Marking 1-2 Setting Up and Connection Do not use with any power supply other than the dedicated AC adapter. Use with any other power supply may lead to fire or electrocution. Install on a stable surface. Failure to do so may result in the unit tipping over, leading to injury. Use only with the power cord included with this product. Use with other than the included power cord may lead to fire or electrocution.
1 What to Do Before Marking Remove the Protective Media The protective media shown below is attached to this machine when it is shipped from the factory. When you have finished installing the machine, remove the protective media. Remove the packing material and screw. Packing material Use the Phillips screwdriver to remove the screw. Connecting the AC Adapter and Power Cord Connect in the order of the numbers shown in the figure. 1 2 3 NOTICE Do not connect the USB cable yet.
1 What to Do Before Marking 1-3 Installing and Setting Up to the Software System Requirements System Requirements for Installing the Software Operating system Computer Computer running Windows (Pentium processor or better recommended) Drive CD-ROM drive Monitor Windows-compatible monitor capable of displaying 256 colors or more Memory (RAM) Free hard-disk space required for installation Interface Windows 98/Me/2000/XP 64 MB or more recommended 5 MB USB port System Requirements for USB Connection M
1 What to Do Before Marking Installing Dr.METAZA2 Dr.METAZA2 is a program for using the machine to mark images on the surface of materials. The steps for installing Dr.METAZA2 following installing the driver is shown below. 12 1 Switch on the computer and start Windows. If you are installing under Windows XP/2000, log on an account with "Administrators" rights. For more information about account, refer to the documentation for Windows. 2 Place the included CD-ROM in the CD-ROM drive.
1 What to Do Before Marking Installing the Driver A driver must be installed in order to operate the machine. Follow the steps below to install. Windows XP NOTICE Keep the machine and the computer unconnected until you carry out this installation operation. Failure to follow the correct procedure may make installation impossible. ☞ See "Installing the Driver" "What to Do If Installation Is Impossible." 1 Before you start installation and setup, make sure the USB cable is not connected.
1 What to Do Before Marking 5 Choose [Install the software automatically (Recommended)], then click [Next]. Installation of the USB driver starts automatically. 14 6 When the screen appears, click [Continue Anyway]. 7 Click [Finish]. This completes the installation.
1 What to Do Before Marking Windows 98/Me/2000 NOTICE Keep the machine and the computer unconnected until you carry out this installation operation. Failure to follow the correct procedure may make installation impossible. ☞ See "Installing the Driver" "What to Do If Installation Is Impossible." 1 Before you start installation and setup, make sure the USB cable is not connected. 2 Appear the setup menu of the CD-ROM. 3 Click [METAZA Driver Install]. The next screen appears. 4 Select [Install].
1 What to Do Before Marking 7 Remove the CD-ROM from the CD-ROM drive. 8 Press the [STANDBY] key to switch on the machine. 9 Connect the machine to your computer using a USB cable. The driver is automatically registered in your computer.
1 What to Do Before Marking What to Do If Installation Is Impossible If installation quits partway through, or if the wizard does not appear when you make the connection with a USB cable, take action as follows. Windows XP/2000 1 If the [Found New Hardware Wizard] appears, click [Finish] to close it. 2 Windows XP Click the [Start] menu, then right-click [My Computer]. Click [Properties]. Windows 2000 Right-click [My Computer] on the desktop. Click [Properties].
1 What to Do Before Marking 8 9 Close the [Device Manager] and click [OK]. 10 Uninstalling the driver. Follow the procedure in the next section "Uninstalling the Driver", step 3 and after to uninstall the driver. 11 Follow the procedure in "Installing the Driver" to redo installation from the beginning. Unplug the USB cable from your computer. Windows 98/Me 18 1 Unplug the USB cables from your computer. 2 Appear the setup menu of the CD-ROM. 3 Uninstalling the driver.
1 What to Do Before Marking Uninstalling the Driver When uninstalling the driver, perform following operation. Windows XP/2000 1 Before you start uninstallation of the driver, unplug the USB cables from your computer. 2 Log on to Windows as “Administrators” account. For more information about account, refer to the documentation for Windows. 3 Windows XP From the [Start] menu, click [Control Panel]. Click [Printers and Other Hardware], then click [Printers and Faxes].
1 What to Do Before Marking 20 7 Click the [Drivers] tab. If [Roland MPX-60] appears, choose [Roland MPX-60] from the list, then click [Remove]. 8 When the screen prompting you to confirm deleting appears, click [Yes]. 9 Insert the Roland Software Package CD-ROM into the CD-ROM drive. The setup menu appears automatically. 10 Click [METAZA Driver Install]. The next screen appears. 11 Select [Uninstall], then click [Start]. 12 Click [Yes] to restart the computer.
1 What to Do Before Marking Windows 98/Me 1 Before you start uninstallation of the driver, unplug the USB cables from your computer. 2 Insert the Roland Software Package CD-ROM into the CD-ROM drive. The setup menu appears automatically. 3 Click [METAZA Driver Install]. The next screen appears. 4 Select [Uninstall], then click [Start]. 5 Click [Yes] to restart the computer. When driver is deleted, the next screen appears.
2 Performing Marking 2 Performing Marking 2-1 Getting Ready to Perform Marking Before you start marking, have on hand a workpiece and an image for marking. Preparing the Workpiece for Marking Provide a workpiece that meets all of the following conditions. Correct marking is not possible if even one of the conditions is not satisfied. Conditions for materials that can be marked Thickness 0.3 to 20 mm (0.01 to 0.8 in.) Size Length (or width) of 90 mm (3-9/16 in.
2 Performing Marking Hardness of surface to mark Vickers hardness (HV) of 200 or less Shape of surface to mark Flat, with no difference in level * Note that materials which may crack or split by marking (such as glass, stone, precious stones, china, and porcelain) cannot be marked even if hardness is within the preceding range. Attempting to mark such materials may damage the machine. - Examples of material that cannot be marked Edge of the material is too high.
2 Performing Marking Preparing the Image Prepare an image (such as a photograph or drawing) for marking. Vector data cannot be used. Provide bitmap data. Bitmap data in JPEG or BMP format can be used with Dr.METAZA2. If you're using a commercially available program to prepare the data, refer to the program documentation. [Definition] Bitmap Data and Vector Data Bitmap data uses a format that represents images as a collection of dots (points).
2 Performing Marking 2-2 Loading the Workpiece 1 Open the cover. 2 Grasp the base on both sides and pull back toward you to remove. 3 Place the workpiece so that the center of the place to mark is aligned with the center of the scale. Important! Powder or dust on the adhesive sheet can reduce the sheet's adhesive force, making it impossible to secure material in place. If the adhesive force has been reduced, then wash the adhesive sheet. Washing the sheet revitalizes its adhesive force.
2 Performing Marking 26 4 Press down on the workpiece gently to secure it in place. Pressing down forcefully may make it difficult to remove the workpiece from the base. 5 Loosen the screw and press down from above with the leveler. Press down until the leveler completely touches the top surface of the base. There is no need to use excessive force. 6 While pressing down with the leveler, tighten the screw. When tightening the screw, be careful not to let the height of the surface to be marked change.
2 Performing Marking 2-3 Performing Marking This section explains the steps of actual marking, using the brass medallion shown below as an example. 30 mm (1-1/8 in.) Congratulation Creating Marking Data Create the data for marking the workpiece. Import the photograph (or drawing) you prepared in "2-1 Getting Ready to Perform Marking," and design the data import mark. In this example, we'll use Dr.METAZA2 as the design tool for the marking data.
2 Performing Marking Names and Functions of Dr.METAZA2's Screen Items Menu Bar Runs the various commands for Dr.METAZA2. Toolbar The toolbar is provided with buttons for running Dr.METAZA2 commands such as [Open...] and [Save]. Moving the mouse pointer over a button displays a brief description of the button's function. Material The combined black and gray areas indicate the workpiece. To decide on the size and shape of the workpiece, then from the [File] menu, click [Material Setup...].
2 Performing Marking Decide on the Size and Shape of the Workpiece Enter the size (outer dimensions) of the workpiece, and choose the shape. In this example, enter a size of 30 mm by 30 (1-1/8 in. by 1-1/8) shape, and choose a circle as the shape. 1 From the [File] menu, click [New...]. The [Material Setup] dialog box appears. 2 Enter the outer dimensions of the workpiece. Here, enter "30" for both [Height] and [Width]. 3 Choose the shape of the workpiece.
2 Performing Marking Import an Image Import the image of the photo or drawing, then adjust the size and position. 30 1 From the [File] menu, click [Import]. The [Open] dialog box appears. 2 Click the drop-down arrow for "Files of type," then select the file format of the image. 3 Select the desired file, then click [Open]. The specified image is imported and displayed on the screen. 4 If you want to use only a portion of the image, perform trimming.
2 Performing Marking Add Text Add text to the image. 1 Click 2 Click the location where you want to insert text. The [Text] dialog box appears. 3 Enter the text in [Text]. In this example, enter "Congratulations" as the text. 4 Click [Change...]. The [Font] dialog box appears. 5 Choose the font, style, and size, then click [OK]. 6 Click [OK]. , select [Horizontal Text].
2 Performing Marking 7 Drag the center of the text to position it at the desired location. Save the File When you're finished creating the marking data, save it in a file. 32 1 From the [File] menu, click [Save]. The [Save As] dialog box appears. 2 Choose where to save the file, then type a filename. 3 Click [Save].
2 Performing Marking Checking the Marking Results Before Marking (Preview) You can see an on-screen preview of the image after marking before you actually start marking. You can brightness and contrast of the image while viewing the expected results on the screen. 1 From the [File] menu, click [Print Preview...]. The [Preview] window appears. Click to close the [Preview] window.
2 Performing Marking Starting Marking NOTICE After you switch on the machine, initialization is performed. Do not attempt to open the cover or move the base until initialization ends. Wait until initialization finishes before attempting to mount the base. Operate Dr.METAZA2 to send marking data to the machine. * When changing the settings for the various items under Windows XP/2000, log on an account with "Administrators" right.
2 Performing Marking 7 Click [OK]. The [Print] dialog box appears again. 8 Click [OK]. The marking data is sent to the machine, and marking starts. Stop Marking To stop marking partway through, carry out the steps below. 1 2 Press the [STANDBY] key. Windows XP Click [Start]-[Control Panel] and then click [Printers and Other Hardwares]- [Printers and Faxes]. Windows 98/Me/2000 Click [Start]. Point to [Settings] and click [Printers]. 3 Double-click the [Roland MPX-60] icon. 4 Stop sending data.
2 Performing Marking Driver Settings Refer to this description for making settings for items other than the ones described earlier. Enter the size of the marking area. This corrects misalignment of the center point. For more information, see "5 Troubleshooting", "The marked location isn't where desired." This chooses the units of measurement for the width and length. This expands the marking area (this can be set up to a maximum of 80 x 80 mm (3-1/8 x 3-1/8 in.).
2 Performing Marking This adjusts the tilt of the base. Enter the values taken from the results of marking the test pattern. This marks the test pattern for adjusting tilt using the machine. For information about how to adjust the tilt of the base, see "5 Troubleshooting", "The image at the same location is always too light (or too dark), or the image is uneven.
2 Performing Marking 2-4 Finishing NOTICE Do not attempt to open the cover or move the base until marking has ended completely and the base has returned to its original location. Doing so may lead to faulty operation or breakdown. When marking ends, remove the workpiece and switch off the power. 38 1 Grasp the base on both sides and pull back toward you to remove. 2 Remove the workpiece from the base.
3 Dr.METAZA2 Guide 3 Dr.METAZA2 Guide 3-1 Adding a Workpiece Shape If you want to use a workpiece having a shape other than a circle (ellipse), quadrilateral, or diamond, you need to add the shape. You can use either of two methods to register a shape with Dr.METAZA2. Acquiring the shape of a workpiece with a scanner Creating the shape using a commercial paint-type program If you have a scanner, we recommend using the first method.
3 Dr.METAZA2 Guide 5 In the [Add Material] dialog box, for [Resolution], enter the same value as the resolution you specified with the scanner driver when performing scanning. 6 Type a name of shape. 7 Use preview to check the shape of the workpiece, and if it's acceptable, click [Add]. Creating the Shape Using a Commercial Paint-type Program You can use a commercial paint-type program to create a shape, then register it with Dr.METAZA2. Vector data cannot be used.
3 Dr.METAZA2 Guide 3 Select the desired file, then click [Open]. The [Add Material] dialog box appears. 4 Type a name of shape. 5 Enter the size of the workpiece, then click [Add].
3 Dr.METAZA2 Guide 3-2 Trimming an Image This specifies the range of the image to import into Dr.METAZA2. You can trim an original image to leave just the required portion. 1 Click 2 From the [Object] menu, click [Trimming]. The [Trimming Picture] dialog box appears. and click the image. Trim an area of the same size as the workpiece. To change the trimming location, drag the inside of the shaded frame. Trim the area you want. To change the trimming location, drag the inside of the shaded frame.
3 Dr.METAZA2 Guide 3-3 Cropping Only Needed Images You can crop just the necessary portion of an image imported into Dr.METAZA2. This means you can extract the image of a specific person from a photograph, or conversely extract just the background image. 1 Click 2 From the [Object] menu, click [Crop Image]. The [Crop Image] dialog box appears. 3 To change the color used to indicate areas specified as transparent locations, click [Transparent Color].
3 Dr.METAZA2 Guide 5 If the area filled is too extensive or insufficient, you can redo the operation. Click , change the value for [Approximate Color a second time. for Fill], then click To enlarge the area filled, make the value larger. To reduce the area, make the value smaller. Specify the approximate transparent location by repeating this process of clicking as you vary the fill area. 6 After you have specified the approximate transparent area, finish using the pen tool. Click parent.
3 Dr.METAZA2 Guide 3-4 Creating a Decorative Frame Around an Image You can use the Frame feature to achieve an effect like placing a photo or painting in a frame. Choose the one you want from among the registered frame shapes and colors. 1 From the [Object] menu, click [Frame]. The [Frame] dialog box appears. 2 Click on a frame pattern to choose it, then click [Insert]. The frame is inserted in the editing screen.
3 Dr.METAZA2 Guide 46 3 To change the frame size, drag the pointers ( ). 4 To change the frame location, drag the frame.
3 Dr.METAZA2 Guide 3-5 Registering a Frequently Used Image (Symbol) You can register often-used images, such as company or organization logos, as symbols. Registering a image that allows wide use can reduce image-importing operations, boosting task efficiency. 1 From the [Object] menu, click [Add Parts] - [Symbol]. The [Open] dialog box appears. 2 Select the desired file, then click [Open]. The [Add Symbol] dialog box appears.
3 Dr.METAZA2 Guide 3-6 Importing an Image from a Scanner If you have a TWAIN32-compliant scanner, you can call up the scanner driver from Dr.METAZA2. For information on connecting a scanner and installing the scanner driver, refer to the user's documentation for the scanner. 48 1 From the [File] menu, click [Acquire...]. The screen for the scanner driver appears. 2 Operate the scanner driver to scan the image.
3 Dr.METAZA2 Guide 3-7 Adding a Hand-drawn Image or Text You can use the mouse to write text or draw a picture by hand and add it to the acquired image. To acquire a picture or text drawn or written on paper, see "3-1 Adding a Workpiece Shape." 1 2 Click . Drag the mouse to draw the picture or write text. 3 To change the pen width or color, from the [Object] menu, click [Pen Setup]. The [Pen Setup] dialog box appears. 4 To change the pen width, drag the [Width] slider to the left or right.
3 Dr.METAZA2 Guide 3-8 Adding a Symbol Image This adds images registered as symbols to the editing screen. 50 1 From the [Object] menu, click [Symbol]. The [Symbol] dialog box appears. 2 Click on a symbol image to choose it, then click [Insert]. The symbol is inserted in the editing screen.
3 Dr.METAZA2 Guide 3 To change the image size, drag the pointers ( ). 4 To change the image location, drag the image.
3 Dr.METAZA2 Guide 3-9 Registering Your Own Original Frames You can use a commercial paint-type program to create a shape yourself, then register it with Dr.METAZA2. Vector data cannot be registered. Prepare bitmap data in BMP or JPEG format. Tip For frames, we recommend using images that meet the following conditions. Use images that do not contain continuous gradations or a large number of colors. (We recommend using only about 16 colors.
3 Dr.METAZA2 Guide 3-10 Inverting Image Gradations This inverts the gradations of all images, including photos, frames, and the like. You cannot invert individual objects. Selecting [Invert] inverts the white areas of the image to black, and vice versa. 1 From the [Edit] menu, click [Invert]. The gradations of all images are inverted. 2 To check the cutting results of the machine on screen, then from the [File] menu, click [Print Preview...].
3 Dr.METAZA2 Guide 3-11 Rotating an Image You can take an image imported into Dr.METAZA2 and rotate it in increments of 90 degrees. 54 1 Click 2 From the [Object] menu, click [Rotate Image]. The [Rotate Image] dialog box appears. 3 Click , then choose the angle of rotation for the image. The image is rotated clockwise. and click the image.
3 Dr.METAZA2 Guide 3-12 Arranging Text in a Fan Shape You can lay out entered text in a fan shape. 1 Click 2 Click the location where you want to insert text. The [Fan Text] dialog box appears. 3 Go to [Text] and enter the text. In this example, enter "Congratulations" as the text. 4 Make the settings for the font, size, and rotation angle. 5 Click [OK]. The text appears in the Dr.METAZA2 window. , then choose [Fan].
4 Maintenance 4 NOTICE Maintenance When cleaning, turn off the power. Never lubricate the mechanisms. Do not clean with solvents (such as benzine or thinners). Cleaning the Adhesive Sheet If the adhesive force of the adhesive sheet declines, or if the sheet becomes extremely dirty, then wash the sheet. 1 Press the [STANDBY] key to switch off the power. 2 Grasp the base on both sides and pull back toward you to remove. 3 Grasp the edges of the adhesive sheet and slowly peel it off the base.
4 Maintenance 5 When you use a neutral detergent, rinse thoroughly with water so that no detergent remains on the surface of the sheet. 6 Allow the adhesive sheet to dry. Place out of direct sunlight until completely dry. Never mount on the base while still wet. 7 With the scale facing up, align the rounded corner on the adhesive sheet with the upper-right corner of the base and set it in place. Place the sheet so that both rounded corners are at the top of the base.
5 Troubleshooting 5 Troubleshooting The machine doesn't run when marking data is sent. What to check Remedy Is the power for the machine switched on? Press the [STANDBY] key to switch on the power. Is the cable connected? Check whether the USB cable is loose or detached. If the cable is loose or detached, switch off the power and reconnect the cable. Is the STANDBY LED flashing? The STANDBY LED flashes when some error occurs in the machine.
5 Troubleshooting Machining is performed, but marking is not possible. What to check Remedy Is the workpiece loaded at the correct location? If empty marking is being performed at a location other than where the workpiece is loaded, reload the workpiece. Does the workpiece to mark meet the "Conditions for materials that can be marked"? See "2-1 Getting Ready to Perform Marking" and prepare a workpiece that can be marked. Images are unattractive -- faint (images are dim).
5 Troubleshooting Images are unattractive -- uneven. What to check Remedy Is the marking surface slightly uneven? Replace with a workpiece having a level marking surface. The marking surface is not uneven, but image darkness is uneven. Overstriking with a workpiece loaded at the same location may improve image quality. Change [Gamma], [Brightness], and [Contrast], then perform overstriking with the workpiece.
5 Troubleshooting 4 Click [Test print]. The test pattern is marked on the workpiece. 5 Grasp the base on both sides and pull back toward you to remove. 6 Use the scale to read and note down locations where the test pattern is not continuous or not visible. Note down the values in all four directions (front, back, left, and right). Back 20 15 10 5 Left 20 15 10 5 Right 5 10 15 20 5 10 15 20 Front 7 Select [Correct slope] and enter the scale values you noted into the driver.
5 Troubleshooting The marked location isn't where desired. The center of the base scale may not coincide with the machine's marking origin point. To correct displacement between the scale center and the marking origin point, follow the steps below. 1 Load an unneeded workpiece that will not be used for marking on the base. Prepare a workpiece that is about 10 to 20 mm (1/2 to 1 in.) square. For information on how to load the workpiece, refer to "2-2 Loading the Workpiece." 2 Start Dr.
5 Troubleshooting 7 Click the [Material] tab. 8 Enter the dimensions of the displacement you noted in step 5 as the [Offset] width and length. Important! When you open the properties for a driver from a program such as Dr.METAZA2, any values you set are temporary, and are not saved. To save the settings for driver properties, go into the [Printers] folder and open the properties for the desired driver.
Specifications Main Unit Specifications Printing method Impact (single-dot configuration) Resolution 265 dpi/212 dpi (Photo/Text) Printing area 80 mm x 80 mm (3-1/8 in. x 3-1/8 in.) Printable material Gold, silver, copper, platinum, brass, aluminium, iron, stainless steel, etc. (Vickers hardness [HV] of the marking surface must be 200 or less.) Loadable material size Maximum 90 mm x 90 mm x 20 mm (thickness) (3-1/2 in. x 3-1/2 in. x 3/4 in.
Please read this agreement carefully before opening the sealed package or the sealed disk package Opening the sealed package or sealed disk package implies your acceptance of the terms and conditions of this agreement. Roland License Agreement Roland DG Corporation ("Roland") grants you a non-assignable and non-exclusive right to use the COMPUTER PROGRAMS in this package ("Software") under this agreement with the following terms and conditions. 1.