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Contents Contents.........................................................................................................1 1. Built-in Panel Operation (Basic)......................................................................3 Built-in Panel Screen and Functions..............................................................4 What Is the Built-in Panel?.............................................................................................................. 4 Built-in Panel Function List..............
Contents Setting the Z Origin Using the Z0 Sensor...............................................................................44 Operation of the Tool Bur Replacement Function (Auto Tool Changer) ...................45 How to Set Overrides.....................................................................................................................46 Checking Job/Tool Bur Information during Cutting...........................................................46 Pausing/Resuming/Canceling Cutting.......
1. Built-in Panel Operation (Basic) Built-in Panel Screen and Functions.....................4 What Is the Built-in Panel?.......................................................4 Built-in Panel Function List.......................................................
Built-in Panel Screen and Functions What Is the Built-in Panel? The built-in panel contains the frequently used functions. You can use it to perform operations while checking the machine's internal behavior. ""P. 5 "Built-in Panel Function List" Display Screen (Top Window) This displays the currently selected coordinate system. The coordinate system is related to the display of the tool bur position and to the origin setting.
Built-in Panel Screen and Functions Part Name OVER Details Notation used in this docuRment Override key Select the feeding speed override and the spindle rotating speed override. Menu key Call up the submenu. Z0 sensor key Use this key when you use a Z0 sensor to set the Z origin. Pause/cancel key Pauses and resumes cutting. When you press this key with cutting paused, you will be given the option of resuming or canceling cutting. Enter key Confirms operations.
2. VPanel Operation (Basic) VPanel Basic Operation........................................7 What Is VPanel?.......................................................................7 Displaying VPanel.....................................................................7 VPanel Display in the Task Tray...............................................8 Exiting VPanel..........................................................................8 Top Window...........................................................
VPanel Basic Operation What Is VPanel? VPanel is an application that can be used to operate this cutting machine from a computer screen. It has functions for outputting cutting data, performing maintenance, and making various corrections. It also displays information such as the cutting machine status and errors. "Setup Guide" ("Installing the Software") Displaying VPanel Click (the VPanel icon) in the task tray on the desktop. The top window of VPanel will appear.
VPanel Basic Operation VPanel Display in the Task Tray When the VPanel icon is displayed in the task tray, the status of the connected cutting machine is always monitored. The display of the VPanel icon changes depending on the status of the cutting machine. The meanings of the displays are shown below. Indicates that the cutting machine is on (is online). Indicates that the cutting machine is off. Indicates that an error has occurred on the cutting machine.
Top Window Top Window The top window is used to display the status of the cutting machine, to set operations, and to manage jobs. Use the machine's built-in panel for operations that are directly connected to the running of the machine such as moving tool burs and adjusting override values. "" P. 4"What Is the Built-in Panel?" No. Item Details Performs window operations and displays the version. Coordinate system Select the coordinate system to display for [X], [Y], and [Z].
Top Window No. Item Details Rotary axis unit This displays the connection and automatic correction statuses of the rotary axis unit. The color changes to gray (the base color) when the unit is not connected, to red when the unit is connected, and to blue when automatic correction is complete. Z0 sensor This displays the connection status of the Z0 sensor. The color changes to gray (the base color) when the sensor is not connected and to green when the sensor is connected.
3. Cutting (One Side Cutting) Performing an Emergency Stop on This Machine.... 12 Emergency Stop.....................................................................12 Emergency Stop or Pause Due to Opening or Closing the Cover...13 Emergency Stop Due to Opening or Closing the Cover.........13 Pause Due to Opening or Closing the Cover.........................14 Machine Statuses Indicated by Status Light Color...15 What Is the Status Light?.......................................................15 1.
Performing an Emergency Stop on This Machine Emergency Stop When you press the emergency stop button, operation stops immediately. Canceling an Emergency Stop Procedure 12 A Switch off the power switch. B Turn the button in the direction of the arrows. C Switch on the power switch. 3.
Emergency Stop or Pause Due to Opening or Closing the Cover Emergency Stop Due to Opening or Closing the Cover To ensure safety, opening the front cover or the dust box cover during cutting or spindle rotation causes this machine to perform an emergency stop. Follow the displayed messages to cancel the emergency stop. Canceling an Emergency Stop Procedure A When you close the cover, a message is displayed on the built-in panel.
Emergency Stop or Pause Due to Opening or Closing the Cover Pause Due to Opening or Closing the Cover To ensure safety, opening the front cover or the dust box cover during standby, when operations are paused, or in other situations when the spindle is not rotating will cause the machine to pause its operations and display a message. When you clear the message using the following procedure, the machine will return to the previous screen.
Machine Statuses Indicated by Status Light Color What Is the Status Light? Lights are installed inside this machine. The color of the lights changes depending on the status of the machine. You can also turn off the lights during cutting. ""P.49 "Turning Off the Status Lights during Cutting" Lit The machine is in standby. Flashing Initialization is in progress. Lit The machine is cutting or a cover has been opened. Flashing Cutting warm up is in progress.
1. Checking the Cutting Area Cuttable Workpiece (Cutting Material) Size XY Directions 305 mm (12.01 in.) (Y-axis operating range) 400 mm (15.75 in.) (X-axis operating range) Table Z Direction Workpiece Spindle head bottom surface 130 mm (5.12 in.) 100 mm (3.94 in.)* Table surface * Note that a distance exceeding 100 mm (3.94 in.) may lead to interference with the tool bur. * When using a scrap board, ensure that the distance from the table (including the thickness of the scrap board) is 100 mm (3.
2. Items Necessary for Cutting Cutter Select a tool bur matched to the purpose. We recommend that you use the tool burs selectively to match different work processes (such as roughing and finishing). Contact your authorized Roland DG Corp. dealer or visit the Roland DG Corp. website (http://www.rolanddg.com/) to purchase tool burs. Loadable Tool Bur Conditions 30 to 90 mm (1.18 to 3.54 in.)* 3, 4, 6 mm or 0.125, 0.25 in. P.18 "Step 1 : Preparing the Tool Bur" * 30 to 80 mm (1.18 to 3.15 in.
3. Cutting WARNING Do not inadvertently touch the computer or the built-in panel while performing this task. Unintended operation of the machine may lead to you being caught in the machine. Step 1 : Preparing the Tool Bur Required Items Tool bur Tool holder * Mounting screw Tool positioner Hexagonal screwdriver * For attachable tool, refer to the " Setup Guide" The tool holder to use differs depending on the shank diameter of the tool bur.
3. Cutting B Load the tool bur. CAUT I ON If you load a tool bur with a length that is longer than that which can be used by this machine, an error will occur. When using the included table 1 Pass the tool bur through the tool holder with the orientation shown in the following figure and ensure that the shank part is within the range indicated with "SHANK END." 2 Load the tool bur such that it does not extend past the "TABLE" line.
3. Cutting CAUT I O N When using the 3 mm, 4 mm (0.12 in., 0.16 in.) tool holder, insert the tool bur 10 mm (0.39 in.) or more from the bottom of the tool holder. 10 mm (0.39 in.) or more C Use the hexagonal screwdriver to secure the mounting screw. SHANK END ROTARY TABLE Step 2 : Loading the Tool Bur on the Machine WARNING Securely fasten the cutting tool and workpiece in place. After securing in place, make sure no wrenches or other articles have inadvertently been left behind.
3. Cutting C Check that there is no cutting waste or other debris in the stocker, and then load the tool bur. Firmly insert the tool bur as far as possible. Up to 6 tool burs can be loaded. MEMO If you register the tool bur information in VPanel, you can record the work time of the actually used tool burs and check the estimated replacement periods. "" P.65 "Registering Tool Bur Information" Step 3 : Mounting the Workpiece on the Machine Procedure A Affix double-stick tape to the workpiece.
3. Cutting Step 4 : Setting the XY Origin Origin The origin is the starting point of the coordinates. It is the position where the X, Y, and Z coordinates are all "0." You can freely set the origin position. It is a good idea to match the origin with the position where you want to start cutting. However, you cannot set the origin when you select "Machine coordinate system" for the coordinate system.
3. Cutting D Press the button corresponding to the axis whose origin you want to set. Check that is displayed next to the axis whose origin you want to set. * A can only be used when the (optional) rotary axis unit is attached. The axis whose lit moves. E mark is Hold down [ORIGIN]. This sets the origin. When the origin is set, its coordinate value becomes "0.
3. Cutting Step 5 : Setting the Z Origin (Using the Z0 Sensor) This function is useful when you want to set the Z origin on the upper surface of the workpiece. Z0 sensor 1. Detection pin ME MO You can use not only the detection pin but also the tool bur to set the Z origin with the Z0 sensor. However, using a thin tool bur may lead to it being damaged. Also note that you cannot use the Z0 sensor with tool burs made of a coated non-conductive material.
3. Cutting B Place the Z0 sensor in the position where you want to set the Z origin. Orient the Z0 sensor so that its side without screw threads faces upward. The Z0 sensor is 15 mm (0.59 in.) thick. Workpiece C D 3. A Close the front cover. Press [ENTER]. Set the Z0 origin. Select and retain the detection pin. 1 Press [MENU] several times to select "ATC Tool Bur." 2 Turn the hand-wheel to select "Tool Bur 6." 3 Press [ENTER]. The machine operates, and the detection pin is retained.
3. Cutting E F Turn the hand-wheel to select "Yes." Press [ENTER]. The tool bur slowly descends to touch the sensor. The tool bur then ascends. When it stops moving, the setting is complete. Can cel i ng th e d e te c tio n o p e r a tio n If you want to stop the tool bur while it is descending, press [ENTER]. 4. A Remove the Z0 sensor and the detection pin. Return the detection pin. 1 Press [MENU] several times to select "ATC Tool Bur." 2 Turn the hand-wheel to select "Return Tool Bur.
3. Cutting Coordinate System in RML-1 Mode USER: User coordinate system Coordinate Systems in NC Code Mode G54 : Workpiece coordinate system 1 G55 : Workpiece coordinate system 2 G56 : Workpiece coordinate system 3 G57 : Workpiece coordinate system 4 G58 : Workpiece coordinate system 5 G59 : Workpiece coordinate system 6 EXOFS Step 6 : Outputting Cutting Data I mp o rt a n t Before starting cutting, check the points listed below.
3. Cutting When the sending of the cutting data is complete, you can disconnect this machine from the PC. The machine can temporarily save in its internal memory the cutting data sent from the PC. Therefore, when the sending of the cutting data is complete, you can use the PC with the USB cable disconnected. CAUT I O N Do not disconnect the machine and the PC when When is displayed, data is being received, so you cannot remove the cable. is displayed on the built-in panel.
4. Maintenance Maintenance Precautions....................................30 Maintenance Precautions.......................................................30 Daily Maintenance...............................................31 Cleaning after Cutting Finishes..............................................31 Periodic Maintenance..........................................33 Situations Requiring Maintenance..........................................33 Replacing Consumable Parts.....................................
Maintenance Precautions Maintenance Precautions WARNING Never use a pneumatic blower. This machine is not compatible with pneumatic blowers. Cutting waste may get inside the machine and cause fire or electrical shock. WARNING Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. Doing so may cause fire. WARNING Be sure to perform operations as specified by the instructions, and never touch any area not specified in the instructions.
Daily Maintenance Cleaning after Cutting Finishes After cutting finishes, clean the inside of the machine using a commercially available brush or dust collector. Also clean the tool bur. WARNING 1. A B C Do not inadvertently touch the computer or the operating panel while performing this task. Unintended operation of the machine may lead to you being caught in the machine. Clean the inside of the machine. Remove the workpiece that has been cut and return the tool bur to the ATC magazine.
Daily Maintenance D 2. Discard the cutting waste that has gathered in the dust box. Open the dust box cover, and then pull out the dust box. Clean the tool bur. Area to clean 32 4. Maintenance Use the included cloth for care to wipe off any dirt from the portion indicated in the figure.
Periodic Maintenance Situations Requiring Maintenance When installing the machine P. 34 "Spindle Run-in (Warm-up)" P. 35 "Correcting the Cutting Machine (Automatic Correction)" When replacing the spindle unit When the machine has not been used for a prolonged period P. 34 "Spindle Run-in (Warm-up)" Before cutting on days when the ambient temperature is low When moving the machine to a different installation site P.
Periodic Maintenance Spindle Run-in (Warm-up) Spindle run-in (warm-up) may be required to stabilize the rotation of the spindle. Situations Requiring This Work When installing the machine When replacing the spindle unit When the machine has not been used for a prolonged period Before use on days when the ambient temperature is low Procedure A B C Close the front cover and the dust box cover. Switch on the power. Display VPanel. "" P.
Periodic Maintenance Correcting the Cutting Machine (Automatic Correction) The accuracy of the cutting machine may change if it is used for a long period of time or the surrounding environment changes. Performing automatic correction will correct the ATC magazine and rotary axis positions.
Periodic Maintenance D E 2. A Close the front cover. Press [ENTER]. Perform automatic correction. Display VPanel. "" P. 7 "Displaying VPanel" B Click , the [Correction] tab, and then click [Automatic correction]. The VPanel "Automatic correction" dialog box appears. C Select the [Magazine] check box, and then click [Start Correction]. You can use the [Rotary axis unit] check box when you are using the optional rotary axis unit. Automatic correction starts.
Periodic Maintenance Retightening the Collet Continuous cutting will cause the collet to become loose, making it easy for the tool bur to come off. Periodically retighten the collet. Recommended Interval for This Work Once a month, or when the working time of the spindle exceeds 200 hours since the previous retightening (with slight variation depending on the work situation). "" P. 60 ""Spindle maintenance" Dialog Box" Required Items Detection pin 1. A B C Wrench Cloth for care Open the collet.
Periodic Maintenance F Check that the work displayed on the screen is complete, and then click [OK]. The spindle unit will move, which will open the collet. G When the window shown in the figure appears, click [OK]. 2. Retighten the collet. A Tighten the collet. Fit the wrench onto the collet. Use the center triangular hole. 2 Insert the detection pin into the collet.
Periodic Maintenance B C D 3. A B Remove the detection pin and the wrench. Close the front cover. Press [ENTER]. Close the collet. Click [Close collet] in VPanel. When the window shown in the following figure appears, click [OK]. The spindle unit moves and closes the collet. C When the window shown in the following figure appears, click [OK]. 4.
5. Built-in Panel Operation (Practical Use) Built-in Panel Functions.......................................41 Using Hand-wheel Operations to Move the Tool Bur (Hand-wheel Feed)..41 Quickly Moving to a Specific Position.....................................42 Changing the Coordinate System...........................................43 Starting and Stopping Spindle Rotation..................................44 Setting the Origin....................................................................
Built-in Panel Functions Using Hand-wheel Operations to Move the Tool Bur (Hand-wheel Feed) You can turn the hand-wheel to move the tool bur. Select the axis to move, and then move the axes one at a time. This operation is not possible in the following cases. When the front cover or dust box cover is open During cutting operation WARNING This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any hazard or danger.
Built-in Panel Functions Quickly Moving to a Specific Position Use this procedure to quickly move to the view position or to the origin. The tool bur is always kept in the highest position along the Z axis and only moves to the specified position along the X and Y axes. You cannot perform this operation during cutting or while cutting is paused. WARNING This procedure makes the machine operate.
Built-in Panel Functions G57-XY Workpiece coordinate system origin 4 Cleaning - XY This function is used for cleaning. The spindle and table move. G58-XY Workpiece coordinate system origin 5 Rotation A The rotary axis unit rotates. This can only be used when the (optional) rotary axis unit is attached. * In NC mode, "User Coordinates - XY" is not displayed. C Press [ENTER]. The operation starts. Press [MENU] several times to return to the top window. Changing the Coordinate System "" P.
Built-in Panel Functions Starting and Stopping Spindle Rotation You can start and stop spindle rotation as well as specify the spindle's rotation speed. You cannot perform this operation during cutting. WARNING This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any hazard or danger. Procedure A B Press [MENU] several times to display the following screen. Press [SPINDLE]. Tap: Specify the rotation speed.
Built-in Panel Functions Operation of the Tool Bur Replacement Function (Auto Tool Changer) You can use the built-in panel to switch tool burs. This operation is not possible in the following cases. When the front cover or dust box cover is open When cutting is paused and during cutting Procedure A B Press [MENU] several times to display the following screen. Turn the hand-wheel to select the function. Move the mark to select the function.
Built-in Panel Functions How to Set Overrides You can set the spindle's feeding speed and rotation speed. Procedure A Press [OVER RIDE]. XYZA : Spindle feeding speed S : Spindle rotation speed When the mark is lit, you can set the value. B Turn the hand-wheel. The spindle's feeding speed or number of rotations changes. Checking Job/Tool Bur Information during Cutting Procedure A During cutting, press [MENU] several times to display the following screen.
Built-in Panel Functions Pausing/Resuming/Canceling Cutting This procedure pauses the cutting operation. You can also resume cutting from the location where you paused it. Procedure A Press [PAUSE/CANCEL]. This pauses the machine. ME MO You can set the tool bur operation when the machine is paused. P. 52 "Tool up in pause" B Press [PAUSE/CANCEL]. The screen shown in the figure appears. Yes : Resume cutting. No : Continue to pause cutting. Cancele job : Cancel cutting.
Built-in Panel Functions Recovering from Errors Recoverable errors can be cleared from the built-in panel. Check the message displayed on the panel. Eliminate the cause of the error by using P. 80 "An Error Message Appears" as a reference. When an Error That Has Options Occurs Procedure A Turn the hand-wheel to select "Continue" or "Cancele Job." Continue: Resume cutting. Cancele Job: Cancel cutting. Example) Error : 1023-0000 B Press [ENTER]. The machine recovers from the error.
Built-in Panel Functions Turning Off the Status Lights during Cutting Procedure A B C Display the following screen. 1 Press [MENU] several times to display the "Set" screen. 2 Select "Lights during Cutting," and then press [ENTER]. Turn the hand-wheel to select "Off." Press [ENTER]. MEMO When the power is turned off, this returns to the default value ("On"). Changing the Blower Strength during Cutting This machine is equipped with an air blower.
6. VPanel Operation (Practical Use) "Settings" Dialog Box.....................................51 "Preferences" Tab...................................................................51 "Machine" Tab.........................................................................51 "Correction" Tab......................................................................52 "Origin" Tab.............................................................................53 "Maintenance" Tab.........................................
"Settings" Dialog Box Click on the top window to display the "Settings" dialog box. You can use this dialog box to configure the operation settings of the connected machine. When the machine is offline, you can only select the "Environment", "Maintenance", and "Notification" tabs. "Preferences" Tab You can use this tab to set the language and units that are displayed in VPanel. Unit Select the unit to use for coordinate values and lengths.
"Settings" Dialog Box Pause on return from out of range When this check box is selected, the machine will pause when it returns within the moveable range after performing a movement instruction outside of the moveable range. Initial setting: Cleared Run VPanel at PC start-up When this check box is selected, VPanel will start automatically when Windows starts, and the VPanel icon will be displayed in the task tray.
"Settings" Dialog Box "Origin" Tab You can use this tab to set the origins. You can also use this screen to perform tool bur movement and similar operations that are necessary to set the origins. RML-1: "Machine coordinate system" or "User coordinate system" Coordinate system Select the coordinate system to display for coordinate values. X, Y, Z This displays the current position (coordinate value) of each axis. P.
"Settings" Dialog Box Movement destination View The spindle head moves to the left edge and the table moves to the frontmost position. This position is called the "view position." Use this position when loading or removing the cutting tool or the cutting material. xxx origin Moves the tool bur to the origin in the selected coordinate system. A origin Center of rotation The spindle is stopped before movement. Move the tool bur tip to the center of rotation.
"Settings" Dialog Box "Maintenance" Tab You can use this tab to perform operations related to maintenance such as making machine system reports and replacing the spindle. Report ATC Maintenance and inspection System report Display a system report. The "System report" dialog box appears. Open collet Open the collet. Use this button when performing collet maintenance (when retightening or replacing it). Close collet Close the collet.
"Settings" Dialog Box "Mail" Tab Settings in this tab can be configured so that a notification email is sent when cutting finishes, when an error occurs, or when maintenance is complete. Use mail notification Select this check box to enter each item. Receiver address Enter the receiver's email address. You can enter multiple addresses by separating them with commas. Sender address This is the sender's email address. Enter the email address being used on the computer on which VPanel is installed.
"Settings" Dialog Box "Operation" Tab This machine is equipped with an air blower. It activates automatically during tool burr replacement to clear away the cutting waste from the top of the magazine. You can also activate the air blower during cutting. However, the air blower is actived during cutting, cutting waste is more likely go outside of the machine. In the following cases, set the air blower setting to "off." ・Using the material which is powderised when you cut.
"Settings" Dialog Box "NC code setting" Dialog Box - [Cutting Machine] tab - [NC code] [NC code] Tab Tool-diameter offset type Select the tool diameter correction type. You can select "A" or "B." Initial value: A Values with decimal point Select how to interpret real numbers. If you select "calculator interpretation," also select the scope of the application. Initial value: Conventional Optional block skip Select whether to skip optional blocks.
"Settings" Dialog Box "Attach/detach tool" Dialog Box - [Cutting Machine] tab - [Attach/detach tool] Tool selection Tool force release Stocker No. Select the ATC magazine stocker number of the tool bur to grasp. The name of the tool bur whose number is selected is displayed in the box on the right. Replace Obtain the tool bur from the ATC magazine. If the spindle is holding a tool bur, this tool bur is returned to its stocker, and then the tool bur of the selected stocker is obtained.
"Settings" Dialog Box "Spindle maintenance" Dialog Box - [Maintenance] tab - [Spindle maintenance] Move Move the spindle to the replacement position. Total work time This displays the total working time of the spindle. You cannot enter the value. Reset After replacing the spindle unit, click [Reset] to reset the value to 0. Start Start spindle run-in. (This takes approximately 40 minutes.
"Settings" Dialog Box "Manual correction" Dialog Box - [Correction] tab - [Manual correction] Distance A axis back side Set the distance correction values. X, Y, Z Detect the rotary axis and correct its position and orientation. This is only enabled when the (optional) rotary axis unit is attached. A Axis angle correction for the center of rotation Set the correction value (scaling) for each axis. Set the A-axis inversion correction value. Set the rotary axis tilt correction value.
"Settings" Dialog Box "Move to user specified location" Dialog Box - [Origin] tab - [Move] 62 Coordinate system Select the coordinate system to use when specifying coordinate values. This is disabled when "Amount of relative movement" is selected. Select one of the following options. "Machine coordinate system" "User coordinate system" (when RML-1 is selected) "G54" to "G59" or "EXOFS" (when NC code is selected) Stop Stop the tool bur movement. This button is only enabled during tool bur movement.
"Cutter management" Dialog Box Click on the top window to display the "Cutter management" dialog box. "Cutter management" Dialog Box By using this dialog box to select tool burs to be used, the work time of the selected tool burs will be recorded automatically. In addition, when the bur reaches the preset replacement time, a warning message will be displayed. Register tool bur information to match the machine's ATC magazine stocker numbers. P. 64 ""Cutter registration" Dialog Box" No.
"Cutter management" Dialog Box "Cutter registration" Dialog Box You can change a tool bur's registration information in order to change the work time or the replacement time. - [Cutter registration] Tool bur list Tool bur information 64 Displays the names, work times, and replacement times of the registered tool burs. Cutter name Displays the tool bur name. You can also set the name. Work time Displays the tool bur work time. You can also set the work time.
"Cutter management" Dialog Box Registering Tool Bur Information If you register the tool bur information in VPanel, you can record the work time of the actually used tool burs and check the estimated replacement periods. For tool burs used with CAM, you also have to configure the settings on the CAM side. Procedure A B Click and then [Cutter registration]. The "Cutter registration" dialog box appears. Register the tool bur. 1 Enter the "Cutter name," "Work time," and "Replacement time.
"Cut" Dialog Box Click on the top window to display the "Cut" dialog box. "Cut" Dialog Box Use this dialog box to output cutting data to the machine. Output file list This displays a list of the output files. The files are output in order starting from the top of the list. Add Displays the "Open" dialog box, which you can use to add a file that you want to output to the output file list indicated with 1. You can also add files by dragging them to the output file list.
"Cut" Dialog Box "Test cut" Dialog Box Use this dialog box to perform test cutting for the specified NC code. - [Test] This displays a list of the files and the test progress. The file currently being tested is highlighted and is displayed to the left of the file name. is displayed to the left of the names of files that have already been tested. File Code This displays the NC code written in the file. The line (block) that is currently being executed is highlighted.
7. Troubleshooting Machine/VPanel Problems..................................69 The Power Does Not Turn On................................................69 Initial Operations Are Not Performed or Fail...........................69 VPanel Doesn't Start Correctly...............................................69 Operations Are Ignored..........................................................70 Detection with the Z0 Sensor Fails.........................................70 Automatic Correction Fails...............
Machine/VPanel Problems The Power Does Not Turn On Has the emergency stop button been pressed? If the emergency stop button has been pressed, the power will not turn on. Release the emergency stop button. P. 13 "Emergency Stop or Pause Due to Opening or Closing the Cover" Initial Operations Are Not Performed or Fail Is the front cover or the dust box cover open? Is a large amount of cutting waste present? Keep the front cover and the dust box cover closed when starting the machine.
Machine/VPanel Problems Operations Are Ignored Is the cable connected? Was the machine started according to the correct procedure? Connect the cable securely. "Setup Guide" ("Connecting the Cables") Simply switching on the main power switch does not enable operation. Start the machine using the correct procedure.
Machine/VPanel Problems Automatic Correction Fails Is the detection pin or ATC magazine dirty? Clean away any grime on the detection pin and the ATC magazine. Fouling due to buildup of cutting waste or the like on this item may impede correct sensor operation, making detection impossible. P. 24 "Step 5 : Setting the Z Origin (Using the Z0 Sensor)" Is the detection pin properly attached? Verify that the detection pin is properly attached. Check the position of the tool holder on the detection pin.
Machine/VPanel Problems 2 When the following screen is displayed, use the dial to select "Yes," and then press [ENTER]. The tool bur is released in its current position. 3 Open the cover, and then remove the tool bur. 4 When "Please hit [ENTER] key." is displayed on the built-in panel, press [ENTER]. No Data Can Be Output to the Machine or the Machine Does Not Operate Even Though Data Is Being Output Have the origins been set at correct positions? Check that the origins have been set correctly.
Quality Problems The Cutting Results Are Not Attractive Are the cutting conditions optimal? Is the tip of the tool bur worn? The optimal cutting conditions are determined by the balance between factors such as the workpiece hardness, the feeding speed, the spindle rotating speed, the cutting-in depth, and the tool bur capability. Make adjustments a little bit at a time while checking the cutting results.
Installation Problems Installing the Driver Separately With this machine, you can also install the driver, software, and electronic-format manuals all at once. For the method to use in installing all these items at once, see the "Setup Guide." I mp o rt an t • Be sure to connect the machine to the computer as instructed in the procedure. Failure to follow the correct procedure may make installation impossible. • If an old version of SRP Player is installed, uninstall it, and then install a new version.
Installation Problems Windows 8.1 Windows 7 F G H I When the window shown in the figure appears, click [Install]. When the window shown in the figure appears, click [Install]. Follow the on-screen instructions to proceed with the installation. When the installation is complete, remove the Roland DG Software Package CD from the computer. Turn on the power to the machine. Connect the machine to the computer using the USB cable. Use the included USB cable. Do not use a USB hub.
Installation Problems Installing the Software and the Electronic-format Manuals Separately I mp o rt an t If an old version of SRP Player is installed, uninstall it, and then install a new version. Procedure A B Log on to Windows as the computer's administrator (or as an "Administrators" account). C Click [Custom Install] for the "MDX-50 Software." D Click [Install] for the "MDX-50 Manuals." E F Follow the on-screen instructions to proceed with the installation.
Installation Problems Driver Installation Is Impossible If installation quits partway through or if VPanel does not recognize the machine, the driver may not have been installed correctly. In such cases, perform the following procedures. (If procedure A does not solve your problem, perform procedure B.) Windows 10 and 8.1 (Procedure A) 1. Connect the machine to the computer with the USB cable and turn on the machine. 2. Click [Desktop]. 3. Right-click the [Start] button, and then click [Control Panel]. 4.
Installation Problems 7. In the "Confirm Device Uninstall" window, select [Delete the driver software for this device.], and then click [OK]. Close [Device Manager]. 8. Detach the USB cable from the computer, and then restart Windows. 9. Uninstall the driver. Carry out the procedure from step 3 on page 75 "Uninstalling the Driver (Windows 7)" to uninstall the driver. 10. Reinstall the driver again according to the procedure in the "Setup Guide" ("Installing the Software") or under P.
Installation Problems 12. If it is necessary to restart your computer, a window prompting you to restart it will appear. Click [Yes]. 13. The uninstallation will be finished after the computer restarts. (*) When using the CD-ROM, specify the folder as shown below. (This is assuming your CD-ROM drive is the D drive.) D: \Drivers\WINX64 (64-bit version) D: \Drivers\WINX86 (32-bit version) If you're not using the Roland DG Software Package CD, go to the Roland DG Corporation website (http://www.rolanddg.
An Error Message Appears This section describes the error messages that may appear on the machine’s display screen, and how to take action to remedy the problem. If the action described here does not correct the problem or if an error message not described here appears, contact your authorized Roland DG Corp. dealer. Continue/Abort For errors in the table that indicate , you can select whether to resume or Cancele Job after performing the action for the error.
An Error Message Appears Error number Error message (built-in panel) Action/procedure Cause Restart the machine. 1018-0000 The chucking sensor was not found. - If the error occurs again after perform the above operations Contact your authorized Roland DG Corp. dealer. 1019-0000 The chucking sensor is in an incorrect status. - 101A-0000 The chucking motor experienced excessive current. - 101B-0000 The chucking motor control circuit experienced excessive current.
An Error Message Appears Error number Error message (built-in panel) Cause Action/procedure Procedure The cutting conditions may be excessively strict. 101F-**** The #% cutter chucking has slipped out. (% is "1" to "6.") 1 Select "OK" on the built-in panel, and then press [ENTER]. This will clear the error. 2 Review the CAM settings and the shape specified in the CAD data. Retighten the collet. The collet may have come loose. P.
An Error Message Appears Error number 1023-0000 Error message (built-in panel) Cause [Cutting data] The number of the parameters is incorrect. Continue / Cancel Job 1024-0000 Procedure [Cutting data] The parameter is out of range. Continue / Cancel Job 1025-0000 [Cutting data] A wrong command is detected. Continue / Cancel Job 1026-0000 Action/procedure [Cutting data] The address is not defined. 1 Select "Canceled" on the built-in panel, and then press [ENTER]. Cutting will be canceled.
An Error Message Appears Error number Error message (built-in panel) 1029-0000 The spindle experienced an overload. 102A-0000 102B-0000 102C-0000 102D-0000 The spindle experienced overcurrent. The spindle motor temperature is high. Action/procedure Cause The spindle stopped under a large cutting load or due to a similar cause. The following are likely reasons. • The tool bur is worn. • A workpiece that cannot be cut by the machine is being used. • The cutting conditions are too strict.
An Error Message Appears Error number Error message (built-in panel) Action/procedure Cause Cutting may have been started without first performing automatic correction. 103B-0000 1 Select "OK" on the built-in panel, and then press [ENTER]. This will clear the error. 2 Perform automatic correction until completion. P. 35 "Correcting the Cutting Machine (Automatic Correction)" The automatic correction is not yet finished. The firmware version may not correspond to the VPanel version.
An Error Message Appears Error number 1047-**** Error message (built-in panel) The machine's internal memory cannot be accessed. Action/procedure Cause - Select "OK" on the built-in panel, and then press [ENTER]. This will clear the error. * Cutting data can be sent. However, you must not disconnect the USB cable during cutting. If the error occurs again after perform the above operations Contact your authorized Roland DG Corp.
8. NC Code Specifications NC Code Specifications......................................88 List of Settings Related to NC Codes.....................................88 Interpretations When NC Codes Are Omitted.........................89 List of Words Supported by This Machine..............................
NC Code Specifications List of Settings Related to NC Codes This section lists the settings that can be performed from this machine among the settings related to NC code interpretation and execution. Perform all other settings from the NC program. "" "NC Code Reference Manual" (electronic-format manual) * To configure settings related to NC codes, set the command set to "NC code" or "Automatic switching between RML-1 and NC code." "" P.
NC Code Specifications Items Related to the Machine's Mechanical Specifications This section describes the NC codes that are dependent on the machine's mechanical specifications. "" "NC Code Reference Manual" (electronic-format manual) Setting Setting method Dimension word Among dimension words X, Y, Z, and A, only X, Y, and Z are supported as standard. A is supported when the rotary axis unit is attached. Data setting (G10) The ranges for parameter G10 are as follows.
NC Code Specifications List of Words Supported by This Machine Preparatory Functions (G Functions) Group name Positioning/interpolation Plane selection Unit specification Tool diameter correction Word Positioning G01 Linear interpolation G02 Clockwise circular interpolation G03 Counterclockwise circular interpolation G04 Dwell One-shot G10 Data setting One-shot G17 XY surface selection G18 ZX surface selection G19 YZ surface selection G20 Inch input G21 Millimeter input G28 Ret
NC Code Specifications Miscellaneous Functions (M Functions)/Feed Function (F Function)/Spindle Function (S Function) Word Function Function start At the same time as the operation instructed with the block Function continuation After the compleRetained until cantion of the operacelled or changed tion instructed with the block M02 End of program M03 Rotate spindle M05 Stop spindle M06 Tool selection M30 End of program F Feed function S Spindle function
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