Instruction manual

ManualsBrandsrocpower Manualselectrical equipment & supplies8

Flow Computer Division

Website: www.emersonprocess.com/remote

Form Number A4637

Part Number D301061X012

March 2010

ROC/FloBoss Accessories

(For FloBoss 100-Series, ROC300-Series, FloBoss 407, FloBoss

500-Series, and ROC800-Series)

Instruction Manual

Summary of content (107 pages)

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Form Number A4637 Part Number D301061X012 March 2010 ROC/FloBoss Accessories (For FloBoss 100-Series, ROC300-Series, FloBoss 407, FloBoss 500-Series, and ROC800-Series) Instruction Manual Flow Computer Division Website: www.emersonprocess.
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ROC/FloBoss Accessories Instruction Manual Revision Tracking Sheet March 2010 This manual is periodically altered to incorporate new or updated information. The date revision level of each page is indicated at the bottom of the page opposite the page number. A major change in the content of the manual also changes the date of the manual, which appears on the front cover. Listed below is the date revision level of each page.
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ROC/FloBoss Accessories Instruction Manual TABLE OF CONTENTS Section 1 – Introduction ............................................................................................... 1-1 1.1 SCOPE OF MANUAL ..................................................................................................................... 1-1 1.2 ORGANIZATION OF MANUAL ....................................................................................................... 1-1 Section 2 – Freestanding Enclosure...........
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ROC/FloBoss Accessories Instruction Manual 7.3 MAST KIT ....................................................................................................................................7-6 Index ................................................................................................................................I-1 iv Table of Contents Rev.
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ROC/FloBoss Accessories Instruction Manual SECTION 1 – INTRODUCTION 1.1 Scope of Manual This manual describes the installation of accessory items for the FloBoss™ 100-Series Flow Managers, ROC300-Series Remote Operations Controllers, the FloBoss 407 Flow Managers, FloBoss 500-Series Flow Managers, and ROC800-Series Remote Operations Controllers. These accessories enhance or complement the functionality of the unit.
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ROC/FloBoss Accessories Instruction Manual ♦ Local Operator Interface Switch. Applies to all products. ♦ Mast Kit. Applies to ROC300-Series. 1-2 Introduction Rev.
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ROC/FloBoss Accessories Instruction Manual SECTION 2 – FREESTANDING ENCLOSURE The freestanding enclosure bolts to a concrete pad or floor and provides environmental protection for electronic equipment, such as a ROC300-series or ROC800-Series Remote Operations Controller. The enclosure is ideally suited to installations where exposure to wind, rain, and icing is a concern.
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ROC/FloBoss Accessories Instruction Manual NOTE: If utilizing a direct mount solar panel, use care to find a suitable location to take advantage of solar exposure. Refer to Section 5, Power Accessories. The enclosure features an external operator interface connector (for the interface cable accessory), a ground lug, hinged doors with locking latches, cutouts and studs for the optional local display panel, and pre-punched holes for field and solar panel wiring.
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ROC/FloBoss Accessories Instruction Manual ROC364 Local Display Panel Intrusion Switch Radio Power Supply DOC0288T Figure 2-2. Typical Component Layout (ROC364 Shown) 2-3 Freestanding Enclosure Rev.
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ROC/FloBoss Accessories Instruction Manual 25.50 (648) 5.62 (124) WIRING PORT 8.44 (214) 16.88 18.00 19.12 (429) (457) (485) .75 (19) DIA 4 PLACES DOC0128B 5.00 (127) 27.50 INCH (mm) (700) Figure 2-3. Base Bolt Pattern and Dimensions Table 2-1. Freestanding ROC Enclosure Specifications Freestanding ROC Enclosure Specifications CONSTRUCTION 14-gauge welded steel wrapper and doors, with zincplated steel hinges. Battery box has turnbuckle-style latch.
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ROC/FloBoss Accessories Instruction Manual SECTION 3 – MOUNTABLE ENCLOSURES This section contains the following information: Section Page Number 3.1 Small Mountable Enclosures 3-1 3.2 Large Mountable Enclosures 3-6 3.1 Small Mountable Enclosures The small mountable ROC enclosure displayed in Figure 3-1 houses a ROC300-series Remote Operations Controller and related equipment, providing the equipment with protection from outdoor environmental conditions.
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ROC/FloBoss Accessories Instruction Manual In addition to housing a ROC, the enclosures can accommodate power supplies, radios, and other equipment, depending on their internal configuration (ordered as Model EN34, EN35, and EN37). Typically, the factory installs most of the components that reside inside the enclosure. Battery enclosures are available to house batteries as needed. Refer Section 5, Power Accessories. Each of these enclosures has an operator interface connector and a ground lug.
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ROC/FloBoss Accessories Instruction Manual ♦ Accommodates a low or high-current power supply/charger. ♦ Accommodates batteries (up to four B120 7-amp or one B121 33-amp). ♦ Accommodates a radio. ♦ Accommodates a local display panel (factory-installed in Model EN35L). Model EN37 (Figure 3-5) of the small enclosure: ♦ Accommodates a ROC306 or ROC312. ♦ Accommodates a low or high-current power supply/charger. ♦ Accommodates a radio. ♦ Accommodates a local display panel (factory-installed in Model EN37L).
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ROC/FloBoss Accessories Instruction Manual Doorstop Intrusion Switch* Local Display Panel* Battery Shelf Backplate Radio Mounting Plate ROC306/312* Radio* Small or Large Power Supply* Operator Interface Connector *Optional Ground Bar Ground Lug Figure 3-4.
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ROC/FloBoss Accessories Instruction Manual Table 3-1. Mountable Enclosure (Small) Specifications ROC Enclosure Specifications MOUNTABLE ROC ENCLOSURES Construction: 14-gauge welded steel box and door with stainless steel hinges and latches. Model EN35 with battery shelf has acid-resistant plastic tray. Rating: CSA Type 4 (NEMA 4 equivalent). Finish: Baked-on polyester urethane in RAL 7035 gray. Dimensions: Refer to the ROC Enclosure Dimensions. Battery shelf in EN35 model is 135 mm by 310 mm (5.3 in by 12.
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ROC/FloBoss Accessories Instruction Manual 3.2 Large Mountable Enclosures The large mountable ROC enclosures typically house a ROC364 Remote Operations Controller and related equipment. The enclosures are available either with or without a ventilated battery compartment. Refer to Figure 3-6 for dimensions. Both can accommodate a ROC364 that has a backplane (BP2 or BP4) for either two or four input/output (I/O) module racks, a power supply, and a local display panel.
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ROC/FloBoss Accessories Instruction Manual *Intrusion Switch *Power Supply *ROC364 *Local Display Panel Breakers *I/O Rack Enclosure Mounting Panel *ROC364 Backplate Wiring Duct Operator Interface Connector *GFI Line Power Receptacle Battery Cable Ground Bar *Optional Figure 3-7.
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ROC/FloBoss Accessories Instruction Manual Table 3-2. Mountable Enclosure (Large) Specifications ROC Enclosure Specifications CONSTRUCTION 14-gauge welded steel box and hinged door with gasket. Door secured with stainless steel screwclamp fasteners. Enclosure available with or without internal battery compartment. Finish: Baked-on white polyester urethane. Installed Circuit Breakers: One 15 A breaker for AC power and one 10 A breaker for DC power.
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ROC/FloBoss Accessories Instruction Manual SECTION 4 – ENCLOSURE ACCESSORIES This section contains the following information. Section Page Number 4.1 Local Display Panel (ROC300-Series) 4-1 4.2 ROC Keypad Display (ROC800-Series) 4-6 4.3 Intrusion Switches 4-17 4.4 GFI Duplex Receptacle 4-23 4.1 Local Display Panel (ROC300-Series) The Local Display Panel (LDP) is an ASCII terminal with a 4-line by 20-character liquid crystal display (LCD) and a 4-button keypad. Refer to Figure 4-1.
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ROC/FloBoss Accessories Instruction Manual The following Local Display Panel kits are available: ♦ FSACC-1/LCDWH – white. ♦ FSACC-1/LCDAH – RAL 7035 (light) gray. ♦ FSACC-1/LCDRH – Regal (dark) gray. Each LDP kit includes the items in the following list. Description LCD Sub-Assembly Window Gasket Display Cover Assembly 6-32 × .
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ROC/FloBoss Accessories Instruction Manual LCD SUB-ASSEMBLY WINDOW GASKET HEX NUT SCREW DISPLAY COVER ASSEMBLY PRE-PUNCHED DOOR (NOT INCLUDED) CABLE ASSEMBLY A6004P.WMF Figure 4-2. LDP Parts Orientation 2. Remove the cutout cover from the enclosure door. 3. Place two small drops of RTV sealant on the LDP sub-assembly to hold the window in place while installing the panel. Refer to Figure 4-3. LCD SUB-ASSEMBLY TAB UP RTV RTV WINDOW A6004A.WMF Figure 4-3. LCD Sub-Assembly 4.
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ROC/FloBoss Accessories Instruction Manual GASKET HOLES INSIDE VIEW OF DOOR RTV DOOR STUDS GASKET A6004B.WMF Figure 4-4. Gasket Installation 6. Place a small bead of RTV (approximately 1/16 inch wide) around the edge of the window. Refer to Figure 4-5. RTV HOLES INSIDE VIEW OF DOOR LCD SUB-ASSEMBLY WITH WINDOW A6004C.WMF Figure 4-5. Using RTV to Seal Window 7. Position the LDP sub-assembly over the door studs and press into place. 8.
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ROC/FloBoss Accessories Instruction Manual Table 4-1. LDP Specifications ROC300-Series Local Display Panel Specifications DISPLAY 4-line by 20-character LCD. Display size 25 by 75 mm (1 by 3-inch). Temperature-compensated for constant contrast. PUSHBUTTONS Four contact-type with weather-proof membrane cover. PORTS Connects to DISPLAY or DSPL port on ROC with cable supplied as 0.61 meters (2 ft.) and 2.286 meters (7.5 ft.) lengths. POWER REQUIREMENTS 4.75 to 5.25 V dc, 2.5 mA nominal, and -4.50 to 5.
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ROC/FloBoss Accessories Instruction Manual 4.2 ROC Keypad Display (ROC800-Series) The ROC Keypad Display provides users access to the process and operational information contained in a ROC800-Series Remote Operations Controller. It allows the user to view and change parameters in the ROC unit. The two displays consist of eight-line by twenty-one character LCDs. When powered-up, the ROC Keypad Display shows ROC values in real-time. Backlighting of the LCD displays is userconfigurable.
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ROC/FloBoss Accessories Instruction Manual NOTE: Due to printer variations, measure this drawing to verify that it is to scale before use. mm [inch] Figure 4-6. Enclosure Mounting Locations 4-7 Enclosure Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual 2. Attach the sheet of paper with Figure 4-6 to the enclosure. Orient the paper so that the line marked 95.5 (3.76) is at the top. If installing on a EN23 or EN37 enclosure door, use the two locations marked “A” to align with the threaded inserts on either side of the existing display cutout. 3. Center punch at seven locations marked “B” and “C”. 4. Remove the sheet of paper with Figure 4-6 and drill 5.6 mm (0.219 inch) diameter holes at six locations marked “B”.
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ROC/FloBoss Accessories Instruction Manual Enclosure wall Hex Nut View D Figure 4-8. Side View of Installed ROC Keypad Display 4.2.2 How to Install the Visor The visor generally is shipped from the factory separately. To install the visor, perform the following steps. 1. Place the visor onto the upper portion of the ROC Keypad Display. Make sure the visor fits into the retaining tabs. Refer to Figure 4-9. 2.
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ROC/FloBoss Accessories Instruction Manual Figure 4-9. Visor Mounting 3. For first time installation, use an electric screwdriver with a Phillips size 2 bit to drive the screw into place. For installation after the initial installation, use a size 2 Phillips screwdriver. Make sure the screw is engaged in the threads before screwing it in. You may need to reverse the direction of the screw to engage fully. Be careful: If you install the screw without full engagement, you will strip the threads. 4.
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ROC/FloBoss Accessories Instruction Manual Table 4-2. Keypad Display Terminations TERMINAL +VIN 4.2.3.1 DESCRIPTION Input Power + -VIN Input Power – RX RS-232 Receive TX RS-232 Transmit COM RS-232 Common Power Wiring The +VIN and -VIN power terminations on the ROC Keypad Display will connect to either an external power supply delivering 12 volts dc or the Power Input Module (either the 12 volts dc or 24 volts dc model) of the ROC800-Series unit.
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ROC/FloBoss Accessories Instruction Manual Figure 4-11. 24 Volts dc Power Input Module Wiring If connecting to an external power source, connect the + termination to the +VIN termination of the Keypad Display. Connect the – termination to the -VIN termination of the Keypad Display. 4.2.3.2 Communications Wiring The TX, RX, and COM terminations on the ROC Keypad Display will connect to the RX, TX, and GND terminations on an EIA-232 (RS-232) communications port on the ROC800-Series unit.
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ROC/FloBoss Accessories Instruction Manual Figure 4-12. Communications Wiring (CPU Comm 2 Port Shown) 4.2.4 Keypad and LEDs The keypad allows three alpha-numeric values per pad. The table below lists which LEDs indicate the various keypad functions. Table 4-4. Keypad Display LEDs FUNCTION LED Solid Red SHIFT/ALT ACTION Pressed 1 time FUNCTION ACTION Enter the red characters on the pads in upper case. Solid Blue Pressed 2 times Enter the blue characters on the pads in upper case.
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ROC/FloBoss Accessories Instruction Manual Table 4-5. Keypad Display Buttons KEYPAD BUTTON PREV ACTION Return to Previous list of sub-menu options. This pad is only available if a < sign appears in the lower left corner of the screen. F1 Selects the left sub-menu option. If it points to Log#-, it will decrease the logical number of the point being displayed. If it points to another screen, it will open the screen. F2 Selects the middle sub-menu option.
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ROC/FloBoss Accessories Instruction Manual Table 4-6. Keypad Display Specifications Keypad Display Specifications DISPLAYS Two displays, each is 8-line by 21-character LCD. Display size 128 x 64 pixels. Backlit, configurable. DIMENSIONS 235 mm H x 134 mm W x 42 mm D (9.25 in. H x 5.25 in. W x 1.64 in. D). KEYPAD 25 touchpad keys. MOUNTING Suitable for Panel or Enclosure mounting. LEDS Two LEDs: Shift/Alt Function (Red, Blue, and Off) and one reserved for future use.
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ROC/FloBoss Accessories Instruction Manual 4.3 Intrusion Switches The intrusion switch is a momentary contact switch used to detect whether the door to the enclosure is open or closed. The switch, which has a normally-closed contact, mounts in a freestanding or mountable ROC enclosure or FloBoss 500-Series enclosure. When the normally-closed contacts are wired to a Discrete Input in the ROC or FloBoss, an “On” Status is detected when the door is closed and an “Off” Status when it is open.
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ROC/FloBoss Accessories Instruction Manual SWITCH ASSEMBLY MACHINE SCREW SEALING WASHER MOUNTING BRACKET Dimensions are in inches. Figure 4-13. Intrusion Switch Mounting for EN34, EN35, and EN37 4-17 Enclosure Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual Dimensions are in inches. HEX NUT SWITCH ASSEMBLY MOUNTING BRACKET MACHINE SCREW Figure 4-14. Intrusion Switch Mounting for EN23 Enclosures 4-18 Enclosure Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual TYPICAL INSTALLATION EN31, EN32 ENCLOSURES C .70 .25 .75 INSTALL USING VIEW C 5/32 DIA HOLES SCALE NONE Dimensions are in inches. A6054E.WMF Figure 4-15. Intrusion Switch Mounting for EN31 and EN32 Enclosures 4-19 Enclosure Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual Figure 4-16. Intrusion Switch Mounting for FloBoss 500-Series Enclosures COM - N/C + DI SRC C A B A B C SWITCH NC A6054Ia.WMF NOTE: The Discrete Input Source Module is not included with the kit. Figure 4-17. Intrusion Switch Wiring (ROC300-Series DI Module shown) 4-20 Enclosure Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual TYPICAL INSTALLATION BATTERY ENCLOSURES E E .70 .50 INSTALL USING 5/32 DIA HOLES .8 8 A6054b.wmf Dimensions are in inches. VIEW E-E (SHOWN WITH DOOR TIGHTLY LATCHED) Figure 4-18. Intrusion Switch Installation in Battery Enclosure Table 4-7. Intrusion Switch Specifications Intrusion Switch Specifications TYPE SPST, normally-closed, hermetically-sealed, spring-loaded plunger switch, with two push-on terminals.
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ROC/FloBoss Accessories Instruction Manual 4.4 GFI Duplex Receptacle The Duplex Receptacle (ordered as model RCP1) is a Ground Fault Interrupter (GFI) dual outlet housed in a galvanized steel box, which mounts directly to the backplate in a large mountable enclosure. When mounted in the enclosure, the Duplex Receptacle is wired to the 120 volts ac circuit breaker. The receptacle is rated for 15 Amps at 125 volts ac. Figure 4-19. GFI Duplex Receptacle 4-22 Enclosure Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual SECTION 5 – POWER ACCESSORIES 5.1 Overview The power for a ROC or FloBoss installation typically comes either from a line source or from a solar array. In a line-powered installation, a power supply is used, with optional battery backup. The battery backup consists of batteries with sufficient reserve to power the ROC or FloBoss and associated equipment for the duration of a typical power outage.
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ROC/FloBoss Accessories Instruction Manual Cable Battery Power Battery Figure 5-1. Battery Enclosure with Power Supply Compartment (Inside View) 5.2.1 Battery Enclosure Mounting Battery enclosures may be mounted on a floor (such as a concrete pad) or on a 2-inch pipestand (freestanding pole) using the supplied mounting kit. Refer to Figure 5-2 and Figure 5-3. The kit includes two U-bolts to secure the flanges of the battery enclosure to a user-supplied pole.
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ROC/FloBoss Accessories Instruction Manual DOC0326A Figure 5-2. Installation with Floor Mounted Battery Enclosure (FloBoss 407 Shown) 5-3 Power Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual DOC0327A Figure 5-3. Installation with Pipestand Mounted Battery Enclosure (FloBoss 407 Shown) 5-4 Power Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual Table 5-1. Battery Enclosure Specifications Battery Enclosure Specifications CONSTRUCTION 14-gauge welded steel box and lid (hinged along length), with screw-clamp lid fasteners, vapor vent, and floor or pole-mount flanges. Available in a partitioned model (ENB2), which has a compartment and mounting plate for a power supply. Finish: Baked-on white polyester urethane. DIMENSIONS External: 410 mm L by 355 mm W by 255 mm D (16 in. L by 14 in. W by 10 in. D).
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ROC/FloBoss Accessories Instruction Manual Note that the freestanding ROC enclosure includes a DC power terminal block. This terminal block provides battery power to miscellaneous field devices. Fusing is required between the DC power terminal block and field devices. This fusing must not exceed the 10-Amp system fuse located in the battery compartment of the freestanding enclosure. 5.3.
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ROC/FloBoss Accessories Instruction Manual Whether or not multiple batteries are used, make sure that the system positive lead contains a fuse rated at no more than 10 Amps (such as the in-line fuse typically provided in the power leads supplied with the ROC enclosure). When installing units in a hazardous area, make sure installation components selected are labeled for use in such areas. Installation and maintenance must be performed only when the area is known to be non-hazardous.
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ROC/FloBoss Accessories Instruction Manual 5.4 Power Supply/Charger A power supply/charger is used as the primary source of power for all the ROC or FloBoss products in line-powered installations. It may be used as a power supply only or as a combination power supply and battery charger. The power supply converts alternating current (ac) line power to direct current (dc) power for operating a ROC or FloBoss and its associated accessories. Refer to Figure 5-4 and Figure 5-5.
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ROC/FloBoss Accessories Instruction Manual Figure 5-5. Low Current Power Supply Two high current and one low current power supply/charger models are available. For the high current model, two versions provide different output voltages: one with a 12 volt output, and one with a 24 volt output. The low current model is available only with a 12 volt output. The line power input for either model can be 115 or 230 volts ac.
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ROC/FloBoss Accessories Instruction Manual The power supply must NOT be installed in the same compartment as the batteries, for safety reasons. If you install the power supply in the same enclosure as the ROC, ensure that the heat loading will not be too high. Failure to provide adequate cooling can result in elevated temperatures that can cause premature failure of electronic components.
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ROC/FloBoss Accessories Instruction Manual (2.68) (1.50) DOC0324A 1 (6.16) (5.81) 2 3 4 5 Dimensions are in inches. 6 Figure 5-6. Low Current Power Supply Mounting NOTICE: ENSURE COMPONENTS SELECTED FOR THE HAZARDOUS AREA ARE LABELED FOR USE IN SUCH AREAS. MOUNTING OF COMPONENTS IN SUITABLE ENCLOSURES AT FINAL ASSEMBLY IS SUBJECT TO CSA OR OTHER INSPECTION AUTHORITY APPVL. PRODUCT INFO LABELING 1 115 VAC input: Insure "hot" line is connected to the power supply "L1" terminal.
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ROC/FloBoss Accessories Instruction Manual Replacement parts for the low current power supply include: Description Fuse, 1 Amp, AGC, 250 Volt Cable Assembly, Thermistor Part Number W18081X0072 W20169X0022 5.4.3 High Current Power Supply/Charger Installation The high current power supply/charger is a 12 volts dc, 5.1 Amp (model PS121H) or a 24 volts dc, 3.6 Amp (model PS241H) unit.
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ROC/FloBoss Accessories Instruction Manual POWER SUPPLY/CHARGER MCU PRODUCT INFO LABELING 3 11 TO 16 VDC or 22 TO 30 VDC INPUT VOLTAGE + + GND DC PWR IN AUX PWR OUT 1 1 AC L1 L2 DC GR + - T 1 DISCRETE INPUT ISOLATED MODULE I/O RACK DI 2 + GND BLK RED RED NC BLK 2 A B C 4 - BLK FUSE 10 AMP SLO BLO 5 NOTICE: INSURE COMPONENTS SELECTED FOR THE HAZARDOUS AREA ARE LABELED FOR USE IN SUCH AREAS.
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ROC/FloBoss Accessories Instruction Manual 5.4.4 Connecting the Power Supply/Charger to Wiring 1. Select the input line voltage: ♦ High Current Power Supply – use the slide switch on the side of the power supply. ♦ Low Current Power Supply – use the internal slide switch accessible from the back of the power supply (factory set at 115 volts). 2. Make sure the correct fuse is installed for the input voltage selected. Provide a 15 Amp circuit protector on the line side input. 3.
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ROC/FloBoss Accessories Instruction Manual If the battery does not have a terminal that accommodates the lug, then the temperature compensation sensor should be mounted inside the battery box to sense battery temperature. Figure 5-9 shows an example of this mounting method for a small ROC enclosure when the 7 Amp-hour battery is used. NOTE: The temperature compensation cable must be correctly installed, for proper operation of the power supply/charger. If the cable is damaged, it must be replaced.
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ROC/FloBoss Accessories Instruction Manual To verify that the output voltage is set correctly, follow these steps: 1. Disconnect the load by removing the wire that typically goes to the battery (and any other wires connected to this terminal) from the negative DC output terminal. 2. Disconnect the thermistor cable from the “T” terminals of the power supply. 3. Connect a 1.5KΩ resistor across the “T” terminals. 4. Measure the voltage at the DC output terminals.
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ROC/FloBoss Accessories Instruction Manual Table 5-4. High-Current Power Supply Specifications High-Current Power Supply Specifications AC INPUT FUSING 3 A for 115 V ac range; 1.5 A for 230 V ac range. DC OUTPUT 12 Vdc Model: 14 V dc no-load. Supplies 5.1 A maximum @ 25ºC (77ºF). 24 Vdc Model: 26 V dc no-load. Supplies 3.6 A maximum @ 25ºC (77ºF). Derate DC output power 10% for 50 Hz operations. WEIGHT 4.8 kg (10.4 lb.). OUTPUT RIPPLE 12 Vdc Model: 5.0 mV peak-to-peak, maximum. 24 Vdc Model: 3.
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ROC/FloBoss Accessories Instruction Manual 5.5 Solar Arrays Solar arrays are used to generate electrical power for the ROC or FloBoss from solar radiation. The size and number of solar panels required for a particular installation depends on several factors, including the power consumption of all devices connected to the solar array and the geographic location of the installation. Solar panels can be mounted using the freestanding pole mounting kit detailed in Section 5.2.1, Battery Enclosure Mounting.
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ROC/FloBoss Accessories Instruction Manual Table 5-6. Solar Panel Sizing Panel I panel 10-Watt 21-Watt 30-Watt 42-Watt 60-Watt 0.7 Amps 1.3 Amps 1.7 Amps 2.6 Amps 3.5 Amps Figure 5-10. Solar Insolation in Hours for the United States NOTE: Refer to http://www.solar4power.com/solar-power-global-maps.html for global solar insolation maps. 5-19 Power Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual 5.5.2 Solar Panel Installation After determining the power requirements of the installation, use a panel mounting kit to mount the appropriate number of solar panels. The kit for pipestand mounting consists of an adapter plate to which the brackets of the freestanding mounting kit are attached with four bolts. 5.5.2.1 30-Watt Solar Panel Installation The 30-Watt solar panel kit (ordered as FSACC-1-SLR0) includes the items in the following list.
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ROC/FloBoss Accessories Instruction Manual RO RE M C OT EO PE RA TIO NS C ON TR O LL E R A4629Ma.WMF Figure 5-11. 30-Watt Solar Panel Installation 5-21 Power Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual 219 SOLAR REGULATOR MCU TERMINALS + + GND 218 RED BLK SOLAR + BAT + NEG - DC PWR IN AUX PWR OUT 1 PANEL 1 REQUIRED FUSING NOT SUPPLIEDWITH 1 FUSE BATTERY + - 10 AMP SLO BLO + RED - BLK THE SOLAR PANEL KIT. FUSING IS INCLUDED WITH STANDARD BATTERY BOX OPTIONS. RED BLK 31 CABLE 37 CGF * INSERT REGULATOR IN SOLAR PANEL JUNCTION BOX BEFORE CONNECTING TERMINALS USE PUSH NUTS TO HOLD IN PLACE A4629W.WMF Figure 5-12.
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ROC/FloBoss Accessories Instruction Manual The multiple panel kits use 60-Watt panels connected in parallel to increase the wattage. The 60, 120, and 180 Watt solar panel kits include the following items: Quantity Required Reference Location in Figure 5-13 and Figure 5-14/ Key No.* Item Description 1 Panel Kit 2 Panel Kit 3 Panel Kit 21 Cap Screw, 3⁄8 -16 × .50 4 4 4 22 23 24 25 26 27 Solar Panel Solar MTG Bracket Solar MTG Bracket with index Panel Pivot Solar regulator Cap screw, 5⁄16 -18 × .
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ROC/FloBoss Accessories Instruction Manual 1 REQUIRED FUSING NOT SUPPLIED MCU TERMINALS RED BLK 2 3 4 5 6 7 8 9 10 11 RED RED RED RED + TERMINAL BLOCK - REGULATOR PANEL #1 PANEL #2 22 22 26 SOLAR REGULATOR 22 + P2 + P2 + P1 + P1 + P1 - P2 - P2 - P2 - P1 - P1 - P1 + P2 BLK BLK BLK BLK - BLK + RED - BLK + COM + COM + RED 31 12 FT - BLK + RED PANEL #3 B+ A+ C- + + GND SOLAR B+ A+ C- DC PWR IN AUX PWR OUT 1 WITH THE SOLAR PANEL KIT.
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ROC/FloBoss Accessories Instruction Manual 5.5.2.3 20 Watt and 40 Watt Solar Panel Installation The following solar panel arrays are available: ♦ SLR4 – One panel (20 Watt). ♦ SLR5 – Two panels (40 Watt). These arrays are typically used with the FloBoss 407. Each panel provides 20 Watts and the panels can be connected in parallel to increase the wattage. These solar panel kits include: Required Quantity 1 Panel 2 Panel Kit Kit Reference Location in Figure 5-15 and Figure 5-16/ Key No.
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ROC/FloBoss Accessories Instruction Manual Figure 5-15. 20 Watt Solar Panel Mounting SLR5 PV + SOLAR PANEL 1 SOLAR REGULATOR SLR4 BATT LOAD + - + - 3 ROC/FLOBOSS DC POWER TERMINAL BATTERY - SOLAR PANEL - 1 1 + + 1 RED BLK RED BLK NOTE: FOLLOW THE INSTRUCTIONS INCLUDED WITH SOLAR REGULATOR AND PANEL WHEN COMPLETING WIRING CONNECTIONS. A6067W.WMF Figure 5-16. 20 Watt and 40 Watt Solar Panel Wiring 5-26 Power Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual 5.5.2.4 Solar Panel Expansion Kits Solar panel expansion kits are available for adding to the capacity of a solar installation for a freestanding enclosure that uses 60-Watt panels. The following kits are available for expanding from: ♦ One 60-Watt panel to two 60-Watt panels. ♦ One 60-Watt panel to three 60-Watt panels. ♦ Two 60-Watt panels to three 60-Watt panels. Refer to Section 5.5.2.2 on page 5-23 for parts listing and installation information.
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ROC/FloBoss Accessories Instruction Manual 5-28 Power Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual SECTION 6 – SENSOR / TRANSDUCER ACCESSORIES This section contains the following information: Section Page Number 6.1 RTD Sensor 6-1 6.2 Multi-Variable Sensor (MVS) 6-5 6.3 Dual-Variable Sensor (DVS) 6-22 6.1 RTD Sensor Resistance Temperature Detectors (RTD) are transducers typically used to sense the temperature of a gas or fluid in a pipe.
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ROC/FloBoss Accessories Instruction Manual RTD element Thermowell Connection Head Figure 6-1. RTD Assembly Details Remote MVS RTD Sensor Assembly remtrtd.ds4 Figure 6-2. RTD Sensor Installed with Remote MVS (Class I Division 2 Installation Shown) 6-2 Sensor / Transducer Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual 6.1.1 International Resistance vs. Temperature Chart Table 6-1 provides resistance values for a 100-ohm RTD element (IEC 751 Class B) with an alpha of 0.00385. These values are useful for simulating a temperature input during calibration, as well as for checking the accuracy of the RTD sensor. Table 6-1. International Resistance vs.
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ROC/FloBoss Accessories Instruction Manual 6.1.2 How to Connect a RTD to a Remote MVS To connect a RTD sensor assembly to a remote MVS205, install the sensor in the pipeline and connect a RTD cable to the MVS sensor. Refer to Figure 6-2 on page 6-2. An armored cable requires no conduit to be used in a Class I, Division 2 hazardous non-incendiary area. In a Class I, Division 1 area, unarmored cable may be used if installed in conduit that includes seals per hazardous installation practices.
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ROC/FloBoss Accessories Instruction Manual 6.2 Multi-Variable Sensor (MVS) The MVS205 Multi-Variable Sensor provides static pressure, differential pressure, and process temperature inputs. The inputs from the MVS sensor are used in performing orifice flow calculations. The MVS205 operates as a remote unit that communicates via a serial format. Functionally, the MVS is a sensor device that measures three flow-related variables simultaneously.
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ROC/FloBoss Accessories Instruction Manual 6.2.1 MVS Mounting The Remote MVS uses a transmitter-style head to house the interface electronics. The interface circuit board is factory-mounted inside the head, which provides protection for the electronics, a place for termination of the field wiring, and ratings for hazardous locations. The MVS205 can be mounted to a pipe or panel (see Figure 6-3 and Figure 6-4) with the optional bracket kit, which includes an L-shaped bracket and a pipe clamp.
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ROC/FloBoss Accessories Instruction Manual 6.15 (156) 2.81 (71) 4.73 (120) INCH (mm) MVS205aa.dsf Figure 6-4. MVS205 Panel Mounting 6.2.1.1 Remote MVS Interface Mounting The MVS Interface for the ROC300-series controllers (CMA8H) consists of a Dual Comm card and a Dual Port Interface (DPI) module. The Dual Comm Card installs inside the ROC unit in the same way as a ROC Communication card. The Dual Port Interface module mounts outside the ROC on a flat surface or on a DIN rail.
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ROC/FloBoss Accessories Instruction Manual Before connecting a Remote MVS to the ROC/FloBoss unit, remove all power from the MVS by unplugging the power to the ROC/FloBoss. If you do not remove ALL power from the MVS, electronic components will be damaged. When installing devices in a hazardous area, make sure each device is labeled for use in such areas.
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ROC/FloBoss Accessories Instruction Manual Terminal A B + – Usage + Signal – Signal + Power – Power A REF RTD RTD RET PWR PWR B RTD + - RTD + - A B + - DOC0471A Figure 6-5. Signal Hook-Up for a FloBoss 407 Remote MVS Installation The MVS sensor is labeled as follows with terminal 1 on the left and terminal 8 located on the right: Terminal A B RTD REF RTD + RTD – RTD RET + – Usage + Signal – Signal RTD REF RTD + RTD – RTD RET + Power – Power c.
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ROC/FloBoss Accessories Instruction Manual If connecting communications only, the four wires should be a minimum size of 22 AWG and a maximum length of 1220 meters (4000 feet). If connecting power and communications, the four wires should be a minimum size of 22 AWG and must have a length short enough that 8 volts dc will be provided at the MVS sensor. Two of the terminals provide power and the other two terminals provide a communication path.
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ROC/FloBoss Accessories Instruction Manual Out In TER J4 809MVSJ4.dsf Figure 6-7. MVS Jumper J4 (Shown Not Terminated) Four wires run from the MVS module terminal block and connect to the sensor. If connecting communications only, the four wires should be a minimum size of 22 AWG and a maximum length of 1220 meters (4000 feet). If connecting power and communications, the four wires should be a minimum size of 22 AWG and must have a length short enough that 8 volts dc will be provided at the MVS sensor.
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ROC/FloBoss Accessories Instruction Manual 3. The terminals in the MVS205 head are labeled the same as the terminals on the MVS terminal block in the ROC/FloBoss. Connect the ROC/FloBoss and Remote MVS terminals one for one: A to A, B to B, “+” to “+”, and “–” to “–”. 4. Connect the Remote MVS to a suitable earth ground per applicable codes and standards. Two means of grounding are available on the unit: internal and external. To use the internal ground to meet U.S.
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ROC/FloBoss Accessories Instruction Manual 6.2.3 MVS Configuration Use ROCLINK for Windows or ROCLINK 800 Configuration software to configure the MVS sensor. For ROC300-Series, ROC800-Series, and FloBoss 407 installations, the first step in configuring an MVS is to set the interface address. This is essential if there is more than one MVS connected to a ROC/FloBoss unit (multi-drop configuration). The MVS interface address is set using the ROCLINK for Windows or ROCLINK 800 Configuration software.
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ROC/FloBoss Accessories Instruction Manual 6.2.4.1 Keypad Calibration of a FloBoss 407 The following procedure is performed using the FloBoss 407 keypad. Set up the pressure calibrator and make the necessary connections to the MVS. To start the procedure, activate the display and enter the user Password. In any of the scrolling list displays you encounter, you can press the HOLD DISPLAY key to stop the scrolling. Use the UP and DOWN arrow keys to move through the list.
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ROC/FloBoss Accessories Instruction Manual DP Reading Zero Shift Effect Verify Calibrate Exit Calib. Minimum Scale App. Value DATA Cur. Value DATA Save Exit Calibration Step 5 Minimum Scale Calibration Display Press the EDIT key on the ZERO SHIFT EFFECT line. Apply working pressure, let stabilize, then SAVE. Selecting EXIT discards the data and returns the program to Calibration Step 5. The SAVE option saves the Zero Shift data, logs the event, and returns the program to Calibration Step 5.
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ROC/FloBoss Accessories Instruction Manual Repeat the procedure for mid-points 2 and 3 as needed. Saving mid-point 3 or selecting EXIT returns to SELECT METER INPUT (Step 4). Upon selecting EXIT from SELECT METER INPUT, the prompt “Save Calib. Data?” appears. Calib. More Points? No Yes Save Calib. Data? No Yes A YES at this display saves the calibration data, logs the data to the event log, and advances to the SELECT METER RUN (Calibration Step 1) display.
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ROC/FloBoss Accessories Instruction Manual 6.2.5.1 MVS Downstream Pressure – Independent of ROC or FloBoss Firmware The Multi-Variable Sensor (MVS) can be configured for downstream pressure when using a FloBoss 407, or ROC300-series with a FlashPAC and a remote MVS interface version 1.04 or greater. The MVS sensor is an upstream device and the static pressure line normally connects to the high pressure side (H), and the upstream values are calculated.
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ROC/FloBoss Accessories Instruction Manual 6.2.5.2 Archiving Downstream Pressure in an MVS To configure ROCLINK software to archive downstream pressure: 1. Connect to ROCLINK for Windows software for the ROC300-series with FlashPAC. Connect to ROCLINK 800 software for the FloBoss 407 with a FlashPAC. 2. Select Meter menu > Setup. 3. Click the Advanced tab. 4. Select Downstream under the Pressure Tap option. 5. Click OK. 6.
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ROC/FloBoss Accessories Instruction Manual Upstream pressure is used in the flow calculations as required by the AGA 3 (1992) standard. 6.2.5.3 Bi-directional Flow using ROC300-Series or FloBoss 407 The Electronic Flow Measurement (EFM) can be configured for bi-directional flow when using a FloBoss 407 or ROC300-series with a FlashPAC and a remote Multi-Variable Sensor (MVS) interface version 1.04 or greater.
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ROC/FloBoss Accessories Instruction Manual 6.2.5.4 Archiving Bi-Directional Flow in an MVS To perform bi-directional flow, configure one AGA meter run to use a downstream pressure tap and a second AGA meter run to use an upstream pressure tap. The MVS uses an upstream pressure tap and Reverse DP to compensate for the negative differential pressure reading in reverse flow mode. To configure ROCLINK for Windows to archive bi-directional flow: 1.
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ROC/FloBoss Accessories Instruction Manual 13. Select the Upstream Pressure Tap radio button. 14. Click the Inputs tab. 15. In the Differential Pressure I/O Definition field, select MVS Interface, DP Diff Reading. 16. Click Apply. 17. Select Configure menu > MVS Sensor. 18. Select the desired MVS from the MVS Sensor drop-down list box. 19. Select the Upstream Pressure Tap Location radio button. 20. Click OK. 21. Select Meter menu > Calibrate. 22. Select the desired Meter ID. 23.
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ROC/FloBoss Accessories Instruction Manual 6.2.7 MVS Sensor Specifications For a list of MVS205 Sensor specifications, refer to Specification Sheet 2.5:MVS205. 6.3 Dual-Variable Sensor (DVS) The Dual-Variable Sensor (DVS), which uses Rosemount sensor technology, measures differential pressure and absolute or gauge (static) pressure by converting the applied pressure to electrical signals and making the readings available to the Main Electronics Board.
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ROC/FloBoss Accessories Instruction Manual 6.3.2 DVS Configuration For the FloBoss 503, use ROCLINK for Windows configuration software to configure the DVS. For more information, refer to the ROCLINK for Windows User Manual (Form A6091). For the FloBoss 103, use ROCLINK 800 configuration software to configure the DVS. For more information, refer to the ROCLINK 800 User Manual (Form A6121). ♦ The differential pressure is configured at Analog Input Point Number A1.
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ROC/FloBoss Accessories Instruction Manual NOTE: Open the by-pass valve on the valve manifold before isolating the sensor from the process, to protect the differential cell of the Dual-Variable Sensor. This will keep one side of the differential sensor from being subjected to high pressure while the other side has no pressure applied. This should be done whether you are calibrating differential or static pressure.
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ROC/FloBoss Accessories Instruction Manual Mount the Resistance Temperature Detector (RTD) probe downstream of the orifice to ensure that it does not create turbulence prior to the orifice plate measurement element. Follow the distance guidelines in AGA Report No. 3. Part 2 Section 2.6.4. Solar Panel FloBoss 500-Series Version 2.30 or Greater L L Thermowell and RTD Low Pressure Tap Dual-Variable Sensor (DVS) H H High Pressure Tap Flow Downstream Upstream Orifice Plate Down.dsf Figure 6-12.
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ROC/FloBoss Accessories Instruction Manual 6.3.4.2 Archiving Downstream Pressure for FloBoss 503 – Version 2.30 Firmware To configure ROCLINK for Windows to archive downstream pressure: 1. Connect ROCLINK for Windows to the FloBoss. 2. Select Meter menu > Set Up. 3. Click the Advanced tab. 4. Select the Downstream Pressure Tap radio button. 5. Click OK. 6. Select Meter menu > Calibrate. 7. Select the desired Meter ID. 8.
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ROC/FloBoss Accessories Instruction Manual 6.3.4.3 Downstream Pressure for FloBoss 503 – Version 2.23 Firmware and Earlier Downstream pressure is supported for the FloBoss if the Dual-Variable Sensor (DVS) was piped to have the upstream pressure on the low (L) port on the DVS and the downstream pressure piped to the high (H) port. Refer to Figure 6-13. Solar Panel FloBoss 500-Series Version 2.23 L L Dual-Variable Sensor (DVS) H H Thermowell and RTD Flow Downstream Upstream Orifice Plate Down223.
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ROC/FloBoss Accessories Instruction Manual 6.3.4.4 Archiving Downstream Pressure for FloBoss 503 – Version 2.23 Firmware To configure ROCLINK for Windows to archive downstream pressure: 1. Connect ROCLINK for Windows to the FloBoss. 2. Select Meter menu > Setup. 3. Click the Advanced tab. 4. Select the Downstream Pressure Tap radio button. 5. Click OK. 6. Select Meter menu > Calibrate. 7. Select the desired Meter ID. 8.
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ROC/FloBoss Accessories Instruction Manual Figure 6-14. Analog Input – Scanning Enabled 4. Reset the DVS to factory defaults, using the following procedure. To reset the FloBoss 503 DVS configuration back to the original factory defaults: 1. Launch ROCLINK software. 2. Select Configure > I/O > AI Points. 3. Select Analog Inputs 1 (Point Number A1). 4. Select the Advanced tab. 5. Enter 32767 in the Adjusted A/D 100% field. Refer to Figure 6-15. Figure 6-15. Analog Input – Advanced 6. Click Apply.
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ROC/FloBoss Accessories Instruction Manual 6.3.6 DVS Sensor Specifications Dual-Variable Sensor Specifications (FloBoss 503) DIFFERENTIAL PRESSURE INPUT Range Options: 0 - 62.2 kPa (0 - 250 in. H2O). 0 - 248.8 kPa (0 - 1000 in. H2O). Reference Accuracy: ±0.075% of span with a 10:1 turndown (includes linearity, hysteresis, and repeatability effects). PROCESS CONNECTIONS 1/4-18 NPT on 2-1/8 in. centers, located on bottom of Coplanar flange.
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ROC/FloBoss Accessories Instruction Manual SECTION 7 – COMMUNICATIONS ACCESSORIES Communications accessories support direct (serial line), radio, or telephone communications between a ROC or FloBoss unit and other devices. For information about communication card options, refer to the respective ROC or FloBoss instruction manual. This section contains information on the Local Operator Interface Cable, Local Operator Interface Switch, and the Mast Kit. 7.
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ROC/FloBoss Accessories Instruction Manual 7.2.3 How to Install the LOI Switch Use the following steps to install the LOI switch. Refer to Figure 7-1 through Figure 7-4. 1. Verify all specifications for the LOI switch are met. Refer to Table 7-1 on page 7-5 for specifications on the LOI switch. 2. Ensure all power is removed from the unit. 3. Clean the mounting location using isopropyl alcohol. 4. Measure and mark the LOI switch position inside of the enclosure as shown in Figure 7-1 and Figure 7-2. 5.
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ROC/FloBoss Accessories Instruction Manual LOI Switch LOI2.dsf LOI Connector Figure 7-1. Location for LOI Switch 7-3 Communications Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual .38 .62 Section A-A Scale: None Units: Inches LOI4.dsf Figure 7-2. LOI Switch Mounting (Detail of Section A-A from Figure 7-1) LOI1.dsf Figure 7-3. Location for LOI Switch Close-up 7-4 Communications Accessories Rev.
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ROC/FloBoss Accessories Instruction Manual Main Electronics Board LOI Switch LOI Connector To Remote Communications Device loi3.dsf Figure 7-4. LOI Switch Wiring Table 7-1. LOI Switch LOI Switch Specifications LOI SWITCH Input Voltage: +10 to +15 Vdc, 26 mA typical, 30 mA maximum, not to exceed +15 Vdc. Correct polarity required. 7-5 Remote Communication Signals: Must conform to RS-232. Storage Temperature: -40 to 80°C (-40 to 176°F). Operating Temperature: -40 to 75°C (-40 to 167°F).
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ROC/FloBoss Accessories Instruction Manual 7.3 Mast Kit The mast kit consists of the mounting hardware required to mount a mast to the freestanding enclosure described in Section 2. By adding U-bolts and clamps, the kit can easily be adapted for attaching the mast to a pipestand. The mast should be Schedule 40, 1¼ inch, steel pipe in the length appropriate for your application. Use the following procedure to install the mast on a freestanding ROC enclosure. 1.
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ROC/FloBoss Accessories Instruction Manual INDEX EN37........................................................................... 3-3 Enclosures .................................................................. 3-1 Accessories ............................................................ 4-1 Battery ................................................................... 5-1 Freestanding........................................................... 2-1 Hinges..........................................................
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ROC/FloBoss Accessories Instruction Manual Figure 4-7. Backplate of ROC Keypad Display ........ 4-8 Figure 4-8. Side View of Installed ROC Keypad Display ...................................................................... 4-9 Figure 4-9. Visor Mounting ..................................... 4-10 Figure 5-1. Battery Enclosure with Power Supply Compartment (Inside View)...................................... 5-2 Figure 5-10. Solar Insolation in Hours for the United States.....................................
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ROC/FloBoss Accessories Instruction Manual Power..................................................................... 5-8 P P/DP ................................................................ 6-22, 6-28 Pipestand Mounting Assembly................................... 3-5 Power Accessories...................................................... 5-1 Power Supply / Charger.............................................. 5-8 Checking Power Supply ...................................... 5-15 Connecting Wiring.......