User guide

Publication D2-3545 February 2005 2005 Rockwell Automation. All rights reserved.
Cable Connections
1. At one end of the connection cable, strip back the cable jacket 30 mm (1.18 in.) to expose the shield and
twisted wire pairs. Then strip back the cable’s shield 24 mm (0.94 in.) to expose the twisted wire pairs. Remove
4 mm (0.16 in.) of insulation from the wires of each twisted pair. Then connect the stripped wires of each
twisted pair to their corresponding terminals (shown in Table 1).
Important: Cable wire colors are subject to change at any time. If the connecting cable wire colors are different
than those listed above, make sure that each twisted pair is terminated to the same terminal numbers
on both ends of the cable.
2. Make sure that the connecting cable’s shield is tightly secured under the cable shield clamp (A). If a foil shield
is used (Quabbin cable), the blue side of the foil shield is non-conductive. In this case, fold back the foil to
expose the silver side of the foil to the shield clamp before installing.
3. Tightly secure the connecting cable’s outer jacket under the cable strain relief clamp (B).
4. The terminal adapter’s two mounting holes (C) can be used to secure the adapter to a flat surface. Use #8
screws (not supplied) of an appropriate length for the application.
5. Connect the other end of the connecting cable to the second terminal adapter. Repeat steps 1 through 4.
Table 1 - Cable Wire Connections
Integral Cable of Terminal Adapter Connecting Cable Wire Colors
MiniDIN Plug Connected to ... Cable in Full Kit
1
1. Twisted pair wire colors for the 100 meter cable supplied with the Full Kit (1202-CBL-KIT-100M).
Quabbin Cable
2
2. Twisted pair wire colors for the Quabbin cable (p/n 2906) that is recommended when using the Adapter-Only Kit (1202-TB-KIT-SET).
Pin 1 Terminal 1 Black Twisted Pair White/Green Twisted Pair
Pin 6 Terminal 2 Green Green
Pin 3 Terminal 3 Red Twisted Pair White/Orange Twisted Pair
Pin 4 Terminal 4 Orange Orange
Pin 5 Terminal 7 Yellow Twisted Pair Brown Twisted Pair
Pin 8 Terminal 8 White White/Brown
Pin 2 Terminal 6 Brown Twisted Pair White/Blue Twisted Pair
Pin 7 Terminal 5 Blue Blue
Shell Shield clamp (A) Shield - Shield -
P3 P6
P1
P2
P4
P5
P8
P7
Connecting Cable
(6.2 mm opening in adapter housing)
approx. 0.3 m (12 in.)
(Cable Shield Clamp)
(Adapter
Mounting
Holes)
(Cable Strain Relief Clamp)
56
78
1
234
Male Connector
A
C
B