SP600 AC Drive User Manual Version 2.0 0.5 to 25 HP @ 230 VAC 0.5 to 50 HP @ 460 VAC 0.
The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations: ! ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product.
CONTENTS Chapter 1 Introduction 1.1 Manual Conventions ...................................................... 1-1 1.2 Getting Assistance from Reliance Electric..................... 1-1 Chapter 2 About the Drive 2.1 2.2 2.3 2.4 Identifying the Drive by Model Number.......................... 2-2 Identifying the Drive by Frame Size............................... 2-3 Power Enclosure Ratings .............................................. 2-3 Overview of SP600 Drive Features ...............................
2.8 Remote Operator Interface .......................................... 2-23 2.8.1 Connecting the Remote OIM or VS Utilities to the Drive .................................................................. 2-23 2.9 PC-Based Utility........................................................... 2-24 Chapter 3 Mounting the Drive 3.1 General Requirements for the Installation Site .............. 3-2 3.1.1 Verifying Power Module AC Input Ratings Match Available Power.................................................
Chapter 7 Installing Control Wiring 7.1 Stop Circuit Requirements............................................. 7-1 7.1.1 User-Initiated Stopping ........................................ 7-2 7.2 Wiring the Signal and Control I/O .................................. 7-2 7.3 I/O Wiring Examples ...................................................... 7-5 7.4 Wiring Diagram - Control and Motor .............................. 7-7 7.5 Speed Reference Control ............................................ 7-10 7.5.
9.9.3 Stopping the Drive ............................................. 9-17 9.9.4 Changing Motor Direction .................................. 9-18 9.9.5 Jogging the Drive............................................... 9-18 Chapter 10 Starting Up the Drive Using the LCD OIM 10.1 Preparing for Start-Up.................................................. 10-1 10.2 Running the Start-Up Routines .................................... 10-2 10.3 Other Start-Up Considerations.....................................
List of Figures Figure 2.1 – Identifying the Drive by Model Number................................... 2-2 Figure 2.2 – Normal Mode Operation ....................................................... 2-14 Figure 2.3 – Dynamic Mode Operation ..................................................... 2-16 Figure 2.4 – Drive Connections (NEMA 1 Drives) .................................... 2-21 Figure 2.5 – Drive Connections (NEMA 4 Drives) .................................... 2-22 Figure 2.
Figure 7.1 – I/O Wiring Diagram ................................................................. 7-7 Figure 7.2 – Wiring Diagram: Default Drive Configuration .......................... 7-9 Figure 7.3 – Speed Reference Control Flowchart..................................... 7-11 Figure 7.4 – Speed Reference Selection .................................................. 7-13 Figure 9.1 – SP600 LCD OIM ..................................................................... 9-1 Figure 9.
Figure 12.15 – PI Regulator.................................................................... 12-32 Figure 12.16 – PI Preload Value............................................................. 12-35 Figure 12.17 – PI Status (134)................................................................ 12-36 Figure 12.18 – Selecting Stop Mode B ................................................... 12-40 Figure 12.19 – Coast to Stop (Stop Mode A = 0).................................... 12-41 Figure 12.
Figure 13.9 – Accessing the Device Version Information ....................... 13-26 Figure 13.10 – Device Version Screens at Product and Component Levels ................................................... 13-26 Figure 13.11 – Accessing the OIM Version Information.......................... 13-27 Figure 13.12 – OIM Version Screens at the Product and Component Levels .................................................. 13-27 Figure 13.13 – Accessing the Device Item Information...........................
List of Tables Table 2.1 – Identifying the NEMA 1 Drive by Frame...................................2-3 Table 2.2 – Identifying the NEMA 4x/12 Drive by Frame............................2-3 Table 2.3 – 208/240 VAC Power Ratings ...................................................2-4 Table 2.4 – 400/480 VAC Power Ratings ...................................................2-5 Table 2.5 – 600 VAC Power Ratings ..........................................................2-6 Table 2.
Table 12.5 – Speed Select Inputs ...........................................................12-88 Table 12.6 – Default Values for Parameters 361-366.............................12-88 Table 12.7 – Drive Response to Jog Forward and Jog Reverse Inputs..12-90 Table 12.8 – Effect of Speed Select Input State on Selected Reference12-92 Table 12.9 – Dynamic User Mode...........................................................12-94 Table 13.1 – Ready LED Status Definitions.............................................
CHAPTER 1 Introduction This manual is intended for qualified electrical personnel familiar with installing, programming, and maintaining AC drives. This manual contains information on: • • • Installing and wiring the SP600 drive Programming the drive Troubleshooting the drive The latest version of this manual is available from http://www.reliance.com/literature/literature_main.html. 1.
1-2 SP600 AC Drive User Manual
CHAPTER 2 About the Drive The SP600 AC drive is a pulse-width-modulated (PWM) drive that provides general purpose (sensorless vector or volts/hertz) regulation for a broad range of applications requiring adjustable speed control of motors.
2.1 Identifying the Drive by Model Number Each SP600 AC drive can be identified by its model number, as shown in figure 2.1. The model number is on the shipping label and the drive nameplate. The model number includes the drive and any factory-installed options. Model numbers and drive power ratings are provided in table 2.1.
2.2 Identifying the Drive by Frame Size Throughout this manual, drives are identified either by horsepower or frame size. Refer to tables 2.1 and 2.2 for the definition of each frame size. Table 2.1 – Identifying the NEMA 1 Drive by Frame Frame A 1 1 240 V 480 V 600 V .5 - 1.0 HP .5 - 1.0 HP .5 - 1.0 HP B 2 - 3 HP 2 - 5 HP 2 - 5 HP C 5 HP 7.5 - 10 HP 7.5 - 10 HP D 7.
2-4 Input KVA Input Amps 208 VAC Input 240 VAC Input Output Amps@ 4 kHz2 Watts Loss @ 4 kHz Full Load & Full Speed 4.2 10.0 8.7 2.0 1.5 3.0 3.0 6SP2yz-9P6xxxx 3.0 2.2 6SP2yz-015xxxx 5.0 4.0 4.2 2.2 12.0 6.4 3.3 55.5 74 15 25.9 26.7 72 64.2 78.2 93.1 124 11 17.1 19.8 57.5 49.8 62.1 72.4 96.6 43 70 54 42 81 63 46.2 108 84 63 650.8 494.7 385.6 270.4 205.7 141.3 67.3 44.6 30.7 12.2 51.6 44.8 40.3 48.1 34.2 33.2 25.4 22.6 20.5 19.2 702.3 539.5 425.9 318.5 239.
About the Drive 30 40 50 6SP4yz-040xxxx 6SP4yz-052xxxx 6SP4yz-065xxxx 15 37 30 22 18.5 40 30 25 20 15 10 7.5 5 3 2 1.5 30 22 18.5 15 11 7.5 5.5 4.0 2.2 1.5 1.1 0.55 0.25 kW Input KVA Input Amps 400 VAC Input 480 VAC Input 47.8 39.3 39.7 25.9 20.6 16.6 10.4 7.9 8.4 4.5 3.0 1.8 1.1 49.6 39.7 39.7 25.9 20.6 16.6 10.4 7.9 8.4 4.7 3.2 2.9 1.1 68.9 56.7 40.7 35 28.1 20.4 14.1 10.5 11.3 6.5 4.3 2.5 1.6 59.6 47.7 36.7 31.2 24.5 19.
2-6 2 3 5 7.5 10 15 20 25 30 6SP5yz-2P7xxxx 6SP5yz-3P9xxxx 6SP5yz-6P1xxxx 6SP5yz-9P0xxxx 6SP5yz-011xxxx 6SP5yz-017xxxx 6SP5yz-022xxxx 6SP5yz-027xxxx 6SP5yz-032xxxx 50 6SP5yz-052xxxx 37 30 40 30 25 20 15 10 7.5 5 3 2 1.5 30 22 18.5 15 11 7.5 5.5 3.75 2.0 1.5 1.0 0.50 0.25 kW 47.5 37.4 29.3 24.7 20.0 15.9 10.1 8.0 7.8 4.5 3.1 2.0 1.3 Input KVA 47.7 37.6 29.4 24.8 20.8 15.3 9.8 7.7 7.5 4.4 3.0 1.9 1.3 52 41 32 27 22 17 11 9 6.1 3.9 2.7 1.7 0.
2.4 Overview of SP600 Drive Features This section provides an overview of the features in the SP600 AC drive. 2.4.1 Analog Inputs There are two general-purpose analog inputs that can be configured as either voltage (+/-10 VDC) or current (4-20 mA) inputs using parameter 320.
2.4.4 Multiple Control Modes The SP600 drive provides a number of user-selectable control modes to suit different applications: • • • • Sensorless Vector Sensorless Vector Economizer Custom Volts per Hertz Fan and Pump Volts per Hertz See the parameter description for Torque Perf Mode (53) in chapter 12 for the details of operation of each control mode. 2.4.
2.4.7 Auto/Manual Reference Selection You can override the selected “auto” reference by either toggling a function key on the OIM or asserting a digital input (Digital In”x” Sel (361 to 366)) that has been configured for Manual. This provides a source for local speed reference control even if a process input signal is the primary speed reference source. Refer to the parameter descriptions in chapter 12 or section 9.8.3, Customizing the Function Keys, in chapter 9 for more information. 2.4.
Refer to the descriptions of parameters 174 and 175 in chapter 12 for more information about using the Auto Restart feature. 2.4.11 Autotune The Autotune feature, enabled in parameter 61 (Autotune), identifies the motor flux current and stator resistance for use in Sensorless Vector Control and Economizer modes (selected in parameter 53).
2.4.12 Drive Protection Current Limit There are six ways that the drive protects itself from overcurrent or overload situations: • • • • • Instantaneous overcurrent trip • Thermal manager Software instantaneous trip Software current limit Heatsink temperature protection Overload protection (see Drive Overload Protection, section 2.4.13) 2.4.
2.4.14 Motor Overload Protection The motor thermal overload function (enabled in parameter 238) uses an inverse time (IT) algorithm to model the temperature of the motor. This curve is modeled after a Class 10 protection thermal overload relay that produces a theoretical trip at 600% motor current in 10 seconds and continuously operates at full motor current.
Each Datalink (A, B, C, or D) transfers two 16-bit values (A1, A2). If a 32-bit value needs to be transferred, each of the two 16-bit Datalinks must be set to the same parameter. One Datalink transfers the lower 16 bits; the other, the upper 16 bits.
Figure 2.2 – Normal Mode Operation 2.4.19.2Dynamic Mode Dynamic Mode Operation allows User Sets to be loaded by utilizing digital input states or by writing a value to a user set select parameter (205). In this mode, the active area will no longer exchange data with any User Set, but the operating memory will be directly loaded with any one of the three User Sets. Important: User Sets must be properly setup in Normal Mode before they can be loaded and used in Dynamic Mode.
is running, the transfer of the selected User Set data will not occur until the drive is stopped, assuming that the Dynamic Mode and the transfer command are both still active when the drive stops. A Dynamic Mode command from the user set select parameter (205) while the drive is running will be immediately rejected. Typical Setup / Operation: Step 1. While in normal mode (Dyn UserSet Cnfg (204) = x0), enter data into drive and save to User Set using Save to User Set (199). Repeat for each needed User Set.
Disabling Dynamic Mode will cause the drive to operate in Normal Mode and parameter values will be transferred from operating memory into the active non-volatile storage area. Figure 2.3 – Dynamic Mode Operation 2.4.20 Process PI Loop The internal process PI function provides closed-loop process control with proportional and integral control action. The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive.
2.4.23 Flying Start The flying start feature (enabled in parameter 169) is used to start into a rotating motor as rapidly as possible and resume normal operation with a minimal impact on load or speed. This action will prevent an overcurrent trip and significantly reduce the time for the motor to reach its desired frequency. Since the motor is "picked up" smoothly at its rotating speed and ramped to the proper speed, little or no mechanical stress is present. 2.4.
Caution should be taken to understand the effects and restrictions when applying the drive to extended motor lead length applications. Proper cable type, motor and drive selection is required to minimize the potential risks. 2.4.26 Economizer Mode Economizer mode consists of operating the drive in sensorless vector control mode with an energy saving function (E-SVC).
Low Voltage Directive (73/23/EEC) • EN50178 Electronic equipment for use in power installations EMC Directive (89/336/EEC) • EN61800-3 (Second Environment) Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods General Notes To be CE-compliant, the motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents. AC drives may cause radio interference.
Table 2.6 – SP600 Drives EN1800-3 (Second Environment) Compatibility Frame1 A B C D E 1 2 2-20 Drive Description Restrict Motor Cable to 40 m (131 ft.
2.6 Drive Connections UIB CONN CONTROL/POWER CONN COMM PORT CTRL BD GND Figure 2.4 shows the locations of the drive terminal blocks and connectors used to set up and operate the drive on NEMA 1 drives. POWER CONTROL WIRE STRIP Front View (Cover Removed) Optional Splitter Cable (RECBL-SSP) 2 1or3 Front View Bottom View No. Connector DPI Port 1 Description OIM connection when installed in cover. DPI Port 2 Cable connection for remote OIM or VS Utilities.
Figure 2.5 shows the locations of the drive terminal blocks and connectors used to set up and operate the drive on NEMA 4 drives. The NEMA 4 drive has a different location for the DPI serial connector ( ) than on the NEMA 1 drive. 2 1or3 Optional Splitter Cable (RECBL-SSP) No. Connector DPI Port 2 DPI Port 3 DPI Port 5 Signal and I/O Terminal Block Power Terminal Block Description Cable connection for remote OIM or VS Utilities.
2.7 Drive Communication Options The flat-ribbon cable connector (labeled in figure 2.4 and in figure 2.5) is a parallel bus connection port that provides a means of attaching optional communication modules such as the DeviceNet Network Communication module to the SP600 AC drive. The optional module is mounted inside the drive. Refer to the appropriate module instruction manual for more information. See 2.7 for a list of available communication options. Table 2.
NEMA 4 Drives The connector for the remote OIM or VS Utilities is located inside the drive. You must route the cable through the bottom conduit holes in the drive and connect it to DPI port 2 as shown in figure 2.6. Figure 2.6 – DPI Port 2 on NEMA 4 Drives 2.9 PC-Based Utility The SP600 drive can be configured using a PC-based software utility such as VS Utilities. This program enables you to upload and download parameter configurations. Table 2.
CHAPTER 3 Mounting the Drive This chapter provides information that must be considered when planning a SP600 AC drive installation and provides drive mounting information. Installation site requirements, drive requirements, and wiring requirements are presented. ! ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment.
3.1 General Requirements for the Installation Site It is important to properly plan before installing a SP600 AC drive to ensure that the drive’s environment and operating conditions are satisfactory. Note that no devices are to be mounted behind the drive. If air-cooled devices are mounted near the drive, the hot air exhaust may raise the ambient temperature level above what is allowed for safe operation of the drive. The area behind the drive must be kept clear of all control and power wiring.
3.1.1.1 Unbalanced or Ungrounded Distribution Systems ! ATTENTION: SP600 drives contain protective MOVs and common mode capacitors that are referenced to ground. To guard against drive damage, these devices should be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Table 3.1 – MOV and Common Mode Capacitor Jumpers DC+ Converter DC– Frame Common Mode Capacitors See Chart Jumper Removes A N/A B JP6-JP5 Common Mode Capacitors to Ground C and D JP3B – JP3A Common Mode Capacitors to Ground E JP3 – JP4 Common Mode Capacitors to Ground R Three-Phase AC Input S T 1 2 3 4 See Chart Jumper JP3-JP2 removes MOV to Ground (Frames A - D) Jumper JP1-JP2 removes MOV to Ground (Frame E) Figure 3.2 – Phase-to-Ground MOV Removal 3.1.1.
2. 5 HP or Less Drives In addition to the conditions listed under All Drives: • The nearest supply transformer is larger than 100 kVA or the available short circuit (fault) current is greater than 100,000 A. • The impedance in front of the drive is less than 0.5%. If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source.
3.1.3 Minimum Mounting Clearances Be sure there is adequate clearance for air circulation around the drive. SP600 NEMA 1 drives are rated at 50°C. NEMA 4 drives are rated 40°C and can be mounted with minimum side clearance. For best air movement, do not mount SP600 AC drives directly above each other. Note that no devices are to be mounted behind the drive. This area must be kept clear of all control and power wiring. See figure 3.3 for recommended air flow clearances. 76.2 mm (3.0 in.) 76.2 mm (3.0 in.
3.1.4 Drive Dimensions and Weights Overall dimensions and weights are illustrated in figures 3.4 - 3.5 as an aid to calculating the total area required by the SP600 AC drive. Table 3.2 – SP600 Frames Output Power HP ND (HD) 0.5 (0.33) 1 (0.75) 2 (1.5) 3 (2) 5 (3) 7.5 (5) 10 (7.5) 15 (10) 20 (15)) 25 (20) 30 (25) 40 (30) 50 (40) Frame Size 208-240V AC Input 400-480V AC Input 600V AC Input kW ND (HD) Not Filtered Filtered IP66 Not Filtered Filtered IP66 Not Filtered Filtered IP66 0.37 (0.
A C B D E Dimensions in mm (in) Frame1 A Flange Mount A 156.0 (6.14) B 205.2 (8.08) C 219.0 (8.62) D 248.4 (9.78) E 280.3 (11.04) B 225.8 (8.89) 234.6 (9.24) 300.0 (11.81) 350.0 (13.78) 555.8 (21.88) C 178.6 (7.03) 178.6 (7.03) 178.6 (7.03) 178.6 (7.03) 207.1 (8.15) D E 123.0 (4.84) 123.0 (4.84) 123.0 (4.84) 117.2 (4.61) 130.0 (5.12) 55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 89.9 (3.54) Weight 2 kg (lb) 5.22 (11.5) 7.03 (15.5) 12.52 (27.6) 18.55 (40.9) 18.60 (41.0) Figure 3.
86.4 (3.40) 127.5 (5.02) 22.2 (0.87) Dia. 4 Places 34.5 (1.36) 23.9 (0.94) 43.4 (1.71) 32.8 (1.29) 22.2 (0.87) Dia. 5 Places 155.2 (6.11) 155.2 (6.11) 135.9 (5.35) 163.7 (6.45) 163.7 (6.45) 136.7 (5.38) 126.2 (4.97) 101.6 (4.00) 129.8 (5.11) 102.4 (4.03) 55.6 (2.19) 42.7 (1.68) 75.5 (2.97) 85.7 (3.37) 113.5 (4.47) 123.8 (4.87) 55.4 (2.18) 79.3 (3.12) 85.1 (3.35) Frame A Frame B 112.3 (4.42) 58.4 (2.30) 149.7 (5.89) 22.2 (0.87) Dia. 4 Places 47.7 (1.88) 163.5 (6.44) 155.2 (6.11) 28.
28.3 (1.11) 22.1 (0.87) 28.3 (1.11) 22.1 (0.87) 140.5 (5.53) 138.2 (5.44) 138.6 (5.46) 99.6 (3.92) 102.9 (4.05) 55.2 (2.17) 77.3 (3.04) 99.6 (3.92) 115.9 (4.56) 31.0 (1.22) 49.1 (1.93) 75.5 (2.97) 102.0 (4.02) 120.1 (4.73) Frame B Frame D 22.5 (0.89) 44.5 (1.75) 163.4 (6.43) 139.9 (5.51) 124.9 (4.92) 108.2 (4.26) 157.7 (6.21) 165.7 (6.52) 207.7 (8.18) Frame E Dimensions in mm (in) Figure 3.
103.2 (4.06) 144.4 (5.69) 22.2 (0.87) Dia. 4 Places 51.3 (2.02) 40.7 (1.60) 95.9 (3.78) 60.3 (2.37) 49.7 (1.96) 95.0 (3.74) 76.6 (3.02) 65.9 (2.59) 104.4 (4.11) 76.6 (3.02) 22.2 (0.87) Dia. 5 Places 70.5 (2.78) 103.5 (4.07) 41.4 (1.63) 43.2 (1.70) 70.9 (2.79) 92.4 (3.64) 102.7 (4.04) 130.5 (5.14) 140.6 (5.54) 59.6 (2.35) 72.4 (2.85) 96.1 (3.78) 101.9 (4.01) Frame A Frame B 129.3 (5.09) 75.4 (2.97) 164.1 (6.46) 22.2 (0.87) Dia. 4 Places 64.7 (2.55) 22.2 (0.87) Dia. 2 Places 94.6 (3.
3.2 Mounting the Drive Refer to figures 3.4 and 3.5 for drive mounting dimensions. See figures 3.9 to 3.12 for flange-mount cutout dimensions. AutoCad dimension drawings (.dxf) can be obtained from the www.reliance.com website. ™ Attach the drive to the vertical surface using the mounting holes provided. Panel-mount drives: Drives should be mounted using 10-32 bolts. Use washers under the bolt heads. Flange-mount drives: Use the fasteners supplied with the drive. 156,0 (6.14) 6,9 (0.27) 70,7 (2.
205,2 (8.08) 190,0 (7.48) 95,0 (3.74) 6,9 (0.27) 176,3 (6.94) 234,6 219,3 (9.24) (8.63) 205,5 (8.09) 109,7 (4.32) 8x: ∅3,5 (∅0.14) 6,9 (0.27) 4x: 3,0R (0.12R) 58,8 (2.31) Figure 3.10 – B-Frame Flange-Mount Cutout Dimensions 219,0 (8.62) 6,3 (0.25) 202,0 (7.95) 101,0 (3.98) 300,0 (11.81) 189,4 (7.46) 283,0 (11.14) 272,3 (10.72) 241,5 (9.51) 141,5 (5.57) 41,5 (1.63) 12x: ∅3,5 (∅0.14) 4x: 3,0R (0.12R) 5,1 (0.20) 58,8 (2.31) Figure 3.
248,4 (9.78) 231,4 (9.11) 40,7 (1.60) 4,5 (0.18) 190,7 (7.51) 115,7 (4.56) 350,0 (13.78) 222,4 (8.76) 333,0 (13.11) 321,4 (12.65) 271,5 (10.69) 201,5 (7.93) 131,5 (5.18) 61,5 (2.42) 14x: ∅3,5 (∅0.14) 4,5 (0.18) 4x: 3,0R (0.12R) 58,8 (2.31) Figure 3.12 – D-Frame Flange-Mount Cutout Dimensions 280.3 (11.04) 262.4 (10.33) 6.0 (0.24) 56.2 (2.21) 206.2 (8.12) 131.2 (5.16) 250.4 (9.86) 525.8 (20.70) 555.8 (21.88) 493.9 (19.44) 418.9 (16.49) 343.9 (13.54) 268.9 (10.59) 193.9 (7.63) 118.
3.2.1 Verifying the Drive’s Watts Loss Rating When mounting the drive inside another enclosure, determine the watts loss rating of the drive from tables 2.4 through 2.6. These tables list the typical full load power loss watts value @ 4 kHz carrier frequency. Ensure that the enclosure is adequately ventilated and the ambient air is within the specified temperature range: • • NEMA 1: 0° to 50°C (32° to 122°F) NEMA 4X: 0° to 40°C (32° to 104°F).
Mounting the Drive 3-16
CHAPTER 4 Wiring Requirements for the Drive ! ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Wire size should be determined based on the size of conduit openings, and applicable local, national, and international codes, such as NEC/CEC. Evaluate wire sizes, branch circuit protection, and E-stop wiring (see section 7.
Unshielded THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.
Table 4.1 – Recommended Shielded Wire Location Rating/Type Description Standard (Option 1) 600V, 90°C (194°F) XHHW2/RHW-2 Anixter B209500-B209507, Belden 29501-29507, or equivalent • Four tinned copper conductors with XLPE insulation. • Copper braid/aluminum foil combination shield and tinned copper drain wire. • PVC jacket. Standard (Option 2) Tray rated 600V, 90° C (194° F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent • Three tinned copper conductors with XLPE insulation.
4.1.2 Using Input/Output Contactors Input Contactor Precautions ! ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.
4.2 Control and Signal Wire The terminal block on the Main Control board provides terminals for 24VDC power for the eight remote control inputs as well as the terminals for the analog input/output signals. Refer to tables 4.3 and 4.4 for signal and control wiring specifications. Table 4.3 – Recommended Signal and Control Wire Signal Type Analog I/O Wire Type(s) Description Belden 8760/9460 (or equiv.) 0.750 mm2 (18 AWG), twisted 300V, 75-90° C pair, 100% shield with drain 1.
When total lead length exceeds 200 feet, nuisance trips can occur caused by capacitive current flow to ground. Note that these capacitively-coupled currents should be taken into consideration when working in areas where drives are running. If the motor lead length must exceed these limits, the addition of output line reactors (see section 6.3.1) or other steps must be taken to avoid problems.
4.3.1 Reflected Wave Compensation You must understand the effects and restrictions when applying the drive to extended motor lead length applications. Proper cable type, motor and drive selection is required to minimize the potential risks. The reflected wave phenomenon, also known as transmission line effect, produces very high peak voltages on the motor due to voltage reflection.
Initially, the cable is in a fully charged condition. A transient disturbance occurs by discharging the cable for approximately 4 ms. The propagation delay between the inverter terminals and motor terminals is approximately 1 ms. The small time between pulses of 4 ms does not provide sufficient time to allow the decay of the cable transient. Thus, the second pulse arrives at a point in the motor terminal voltage’s natural response and excites a motor overvoltage transient greater than 2 pu.
4.4 Selecting Input Line Branch Circuit Protection ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses or circuit breakers recommended in tables 4.5 through 4.7. Do not exceed the fuse or circuit breaker ratings. Failure to observe this precaution could result in a dangerous condition and/or damage to equipment. ! Input line branch circuit protection fuses or circuit breakers must be used to protect the input power lines.
Table 4.5 – SP600 208/240 VAC Input Recommended Protection Devices Dual Element Time Delay Fuse HP Model Number ND 6SP201-2P2 6SP201-4P2 6SP201-6P8 6SP201-9P6 6SP201-015 6SP201-022 6SP201-028 6SP201-042 6SP201-054 6SP201-070 0.5 1 2 3 5 7.5 10 15 20 25 6SP201-2P2 6SP201-4P2 6SP201-6P8 6SP201-9P6 6SP201-015 6SP201-022 6SP201-028 6SP201-042 6SP201-054 6SP201-070 0.5 1 2 3 5 7.5 10 15 20 25 Min2 Max3 208 VAC Input 0.33 6 6 0.75 10 10 1.5 15 15 2 20 25 3 20 35 5 25 50 7.
Table 4.6 – SP600 400/480 VAC Input Recommended Protection Devices Dual Element Time Delay Fuse kW Model Number ND HD 6SP401-1P1 6SP401-2P1 6SP401-3P4 6SP401-005 6SP401-008 6SP401-011 6SP401-014 6SP401-022 6SP401-027 6SP401-034 6SP401-040 6SP401-052 6SP401-065 0.37 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 0.25 0.55 1.1 1.5 3 4 5.5 7.5 11 15 18.
Table 4.7 – SP600 600 VAC Input Recommended Protection Devices HP Dual Element Time Delay Fuse Non-time Delay Fuse Circuit Breaker1 Model Number ND HD Min2 Max3 Min2 Max3 Max4 6SP501-0P9 0.5 0.33 3 3 3 3.5 15 6SP501-1P7 1 0.75 3 6 3 6 15 6SP501-2P7 2 1.5 4 6 4 10 15 6SP501-3P9 3 2 6 8 6 15 15 6SP501-6P1 5 3 10 12 10 20 20 6SP501-9P0 7.5 5 10 20 10 35 35 6SP501-011 10 7.
CHAPTER 5 Finding Wire-Routing Locations and Grounding the Drive This chapter shows entry areas where wiring is to be routed in and out of the drive and how to properly ground it. 5.1 Routing Input, Motor Output, Ground, and Control Wiring for the Drive All wiring must be installed in conformance with applicable local, national, and international codes, such as NEC/CEC. Signal wiring, control wiring, and power wiring must be routed in separate conduits to prevent interference with drive operation.
ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury.
5.2 Grounding the Drive ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ! The drive Safety Ground - PE terminal must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.
Safety Ground - PE This is the safety ground for the drive that is required by code. This point must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (see figures 5.2 and 5.3). Grounding points must comply with national and local industrial safety regulations and/or electrical codes. Shield Termination - SHLD The SHLD terminal located on the cable entry plate provides a grounding point for the motor cable shield. Refer to figure 5.1 for location.
CHAPTER 6 Installing Power Wiring ! ATTENTION: The user is responsible for conforming with all applicable local and national codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. This chapter provides instructions on output wiring to the motor and installing AC input power wiring. Refer to figure 6.5 for a description of the power terminal block. 6.
Front View Bottom View Figure 6.1 – Removing the Drive Cover (NEMA 1 Drives) Replacing the Cover Follow these steps to replace the drive cover on NEMA 1 drives: Step 1. Place the cover straight on the drive to avoid damaging the connector pins. Step 2. Tighten the cover screw. 6.1.2 Removing and Replacing the Cover on NEMA 4x/12 Drives Removing the Cover Follow these steps to remove the drive cover on NEMA 4x/12 drives: 6-2 Step 1. Remove any user-supplied locks from the drive. Step 2.
Figure 6.2 – Removing the Drive Cover (NEMA 4x/12 Drives) Frames B4 and D4 shown. Replacing the Cover ATTENTION: Mount the front cover and bottom cover carefully to avoid damaging the gasket. The front cover mounting screws are made of stainless steel. Replacement screws must be stainless steel and of the same length.Tighten the screws to the specifications shown on the underside of the cover. Failure to observe this precaution could result in damage to, or destruction of the equipment.
Figure 6.3 – Installing Plugs in Unused Holes in Conduit Entry Plate on NEMA 4X/12 Drives 6.1.2.1 Locking the Cover The NEMA 4x/12 SP600 drive provides two sets of slots for use with user-supplied locks. Refer to figure 6.4. Figure 6.
6.2 ! Installing Output Power Wiring ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe these precautions could result in damage to, or destruction of, the equipment ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages.
6.3 Installing Input Wiring Sections 6.3.1 to 6.3.4 describe incoming line components and how to install them. 6.3.1 Installing an Optional Transformer and Reactor Input isolation transformers might be needed to help eliminate: • • • Damaging AC line voltage transients from reaching the drive. Line noise from the drive back to the incoming power source. Damaging currents that could develop if a point inside the drive becomes grounded.
6.3.2 Installing Branch Circuit Protection ! ATTENTION: Most codes require that upstream branch protection be provided to protect input power wiring. Failure to observe this precaution could result in severe bodily injury or loss of life. Install the required branch circuit protection according to the applicable local, national, and international codes (such as NEC/CEC). The fuses or approved circuit breaker must be installed in the line before the drive input terminals.
➊ -DC -DC L1 R L2 S L3 BR1 BR2 T1 T +DC BRK U T2 V T3 W PE PE Frames A-D Power Terminal Block and DC Bus Test Points L1 R L2 S L3 T +DC –DC BR1 BR2 T1 U T2 V T3 W Frame E Power Terminal Block Terminal Description R R (L1) S S (L2) T T (L3) 1 DB (+) +DC or BR1 BRK11 DB (-) or BR2 U U (T1) V V (T2) W W (T3) PE PE Ground PE PE Ground -DC DC Bus (-) Notes AC line input power AC line input power AC line input power Dynamic brake resistor connection (+) Dynamic brake resistor connection (–) To
6.4 Dynamic Braking Connections A dynamic brake consists of the 7th internal braking transistor and an optional dynamic brake resistor. Reference “SP600 AC Drive Dynamic Braking Guide,” manual number D2-3489, for a more detailed discussion of dynamic braking. The internal dynamic braking circuit senses rising DC bus voltage and shunts the excess energy to the dynamic brake resistor.
! ATTENTION: AC drives do not offer protection for externally mounted braking resistors. A risk of fire exists if external braking resistors are not protected. External resistor packages must be self-protected from overtemperature, or the protective circuit shown in figure 6.8, or an equivalent, must be supplied. ATTENTION: Equipment damage may result if a drive-mounted (internal) resistor is installed and parameter 163 is set to 1 (External Res).
Table 6.3 – Braking Resistor Capacity Drive Rating (Normal Duty Motor kW Bus Voltage (VDC) SP600 Absolute Minimum Resistance (Zero Tolerance) Suggested Resistance with 10% Tolerance (SP600) Resulting Peak Braking Torque Power (kW) (expressed in% of rated motor During torque) On Time 240 V, 0.5 HP 0.37 395 30.38 131 1.08 293% 240 V, 1 HP 0.75 395 30.38 66 2.15 287% 240 V, 2 HP 1.5 395 30.38 61 2.33 155% 240 V, 3 HP 2.2 395 30.38 49 2.89 132% 240 V, 5 HP 4 395 27.
6-12 SP600 AC Drive User Manual
CHAPTER 7 Installing Control Wiring This chapter describes how to wire the signal and I/O terminal strip for stop, speed feedback, and remote control signals. Wiring of the terminal block is detailed in table 7.1. 7.1 Stop Circuit Requirements ! ATTENTION: You must provide an external, hardwired emergency stop circuit outside of the drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled machine operation can result if this procedure is not followed.
7.1.1 User-Initiated Stopping ATTENTION: Note the following about stop commands: • A stop command from any attached OIM will always be enabled regardless of the value of Logic Source Sel. ! • Network stop commands are effective only when Logic Source Sel is set to Network or All Ports. • Terminal block stop commands are effective only when Logic Source Sel (89) is set to Terminal Blk or All Ports. Failure to observe these precautions could result in severe bodily injury or loss of life.
Table 7.1 – Wiring Signal and Control I/O to the Terminal Block 14 26 No. 1 Factory Default Signal Digital In1 Sel Stop – CF (CF = Clear Fault) 2 Digital In2 Sel Start 3 Digital In3 Sel Auto/Man 4 Digital In4 Sel Speed Sel 1 5 Digital In5 Sel Speed Sel 2 6 Digital In6 Sel Speed Sel 3 7 24V Common – 8 Digital In Common – 9 +24V DC – 13 Description 361 11.2 mA @ 24V DC 366 19.2V minimum on state 3.
Table 7.1 – Wiring Signal and Control I/O to the Terminal Block (Continued) 14 26 No. Signal 24 Digital Out 2 – N.O.1 25 Digital Out 2 Common 26 Digital Out 2 – N.C.1 Factory Default Run 13 Description See description at No.s 11-13. Related Param. 1 380 387 NOT Run 1 Contacts shown in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when fault or alarm exists.
7.3 ! I/O Wiring Examples ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Input/Output Analog Output Unipolar 0 to +10V Output. Can Drive a 2k Ohm load (25 mA short circuit limit) 2-Wire Control Non-Reversing or Reversing with a Digital Input set to 6 Table 7.2 – I/O Wiring Examples (Continued) Connection Example Required Parameter Settings Select Source Value: Param. 342 + Adjust Scaling: Param. 343, 344 – 22 23 Internal Supply Disable Digital Input 1: Param. 361 = 0 “Not Used” or 6 Set Digital Input 2: Param.
T2 T3 MOTOR T1 T1 T2 T3 L3 T BR1 BR2 U V W PE PE AC INPUT 380-480 VAC L1 L2 R S POWER TERMINAL BLOCK 2 STOP/CLEAR FAULTS (361) 1 5 3 FUNCTION LOSS (363) 3 10 5 24V COM. 7 MANUAL 8 LOGIC COMMON START FUNCTION LOSS AUTO 6 MANUAL (365) STOP 4 15 SPEED SEL 1 (366) 18 9 + 24VDC SP600 AC Drive START (362) 4 JOG (364) + 10VDC 11 12 13 2-Wire Dig In 2 Term 2 = 7 = RUN P362 3-Wire Dig In 2 Term 2 = 5 = START 10 FAULT 15 16 17 18 MANUAL SPEED REF.
Table 7.3 – Parameter Configuration for Figure 7.1 Wiring Example Param. Number 7-8 Description Value Default 89 Logic Source Sel Terminal Block Local OIM 90 Spd Ref A Anlg #1 Local OIM 91 Spd Ref A Hi 60 Hz Same as Max Speed 92 Spd Ref A Lo 0 Hz 0.0 Hz 96 TB Man Ref Anlg #2 Anlg #2 97 TB Man Ref Hi 60 Hz Same as Max Speed 98 TB Man Ref Lo 0 Hz 0.0 Hz 320 Analog Conf xxx.xx01 xxx.
Figure 7.2 – Wiring Diagram: Default Drive Configuration L2 S T2 T3 MOTOR T1 T3 W PE PE START 2 STOP/CLEAR FAULTS 1 FUNCTION LOSS 3 JOG (364) AUTORUN 5 6 7 24V COM.
7.5 Speed Reference Control The following sections describe methods of obtaining the drive speed reference. 7.5.1 Auto Reference Sources The drive speed reference can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select Digital Inputs or reference select bits of a drive command word. The default source for a speed reference is the selection programmed in Speed Ref A Sel (parameter 90).
7.5.3 Changing Reference Sources The selection of the active Speed Reference can be made through digital inputs, DPI command, Jog key, or Auto/Manual OIM operation. See figure 7.3.
7.6 Remote OIM Configuration If a remote OIM is connected as the user interface for speed reference or logic control, Logic Source Sel (89) and Speed Ref A Select (90) must be configured for the connection port to which the remote OIM is attached. Typically, a remote OIM is connected to port 2 or port 3.
Figure 7.4 - Speed Reference Selection Z-Fold Here Figure 7.
Installing Control Wiring 7-14
CHAPTER 8 Completing the Installation This chapter provides instructions on how to perform a final check of the installation before power is applied to the drive. ! 8.1 ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should start and adjust it. Read and understand this manual in its entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
Step 7. Verify that the wiring to the terminal strip and the power terminals is correct. Step 8. Check that the wire size is within terminal specification and that the terminals are tightened properly. Step 9. Check that user-supplied branch circuit protection is installed and correctly rated. Step 10. Check that the incoming power is rated correctly. Step 11. Check the motor installation and length of motor leads. Step 12.
CHAPTER 9 Using the LCD OIM The LCD Operator Interface Module (OIM) is a keypad/display that enables you to program, monitor, and control the drive. Refer to section 9.3 for the display description. F1 F2 F3 F4 ESC PROG F1 F2 F3 F4 ESC/ PROG JOG text JOG I o I NEMA 4 NEMA 1 Refer to section 9.4 for the key descriptions. Figure 9.1 – SP600 LCD OIM 9.1 Connections The LCD OIM can be used in the following ways: Drive mounted - The OIM connects directly to the drive using DPI port 1.
9.2 Installing and Removing the Local LCD OIM (NEMA 1 Drives Only) To install the local LCD OIM, slide the OIM into the slot on the front of the drive until it clicks into place. To remove the local LCD OIM, press the tab at the top of the drive to release the OIM while pushing the OIM from the bottom to slide it out of the drive. To install: Slide OIM into the slot on the front of the drive until it clicks into place.
9.3 Display Description >> Operational Status Line Device Selected/Error Text Auto Stopped P0: SP600 Main Menu Menu, Programming Screen, or Process (User) Display Start-Up Function Key Line Lang Function Key (F1, F2, F3, F4) definitions Port/peripheral identification. Identifies port or peripheral on DPI about which the OIM is displaying information. See section 9.6. Direction indicator. Indicates actual motor direction.
9.3.1 Key Descriptions Table 9.1 – Key Functions Key Function Scroll through options or user function keys, move cursor to the left. Scroll through options or user functions keys, move cursor to the right. Scroll through options, increase a value, or toggle a bit. Scroll through options, decrease a value, or toggle a bit. ESC/ PROG Exit a menu, cancel a change to a parameter, or toggle between program and process (user) display screens.
9.4 LCD OIM Menu Structure Process (User) Display ESC/ PROG Refer to section 9.8 ESC/ PROG Start-Up Parameters Control Src Sel Diagnostics QuickStart Input Voltage Motor Data Motor Tests Speed Limits Ref Setup Configure I/O Done By Groups P Numbers Changed Params Refer to chapter 10 Refer to chapter 11 Refer to section 13.8 Logic Source Sel Speed Ref A Sel Refer to section 9.9 View Fault Queue Device Version OIM Version Fault Info Status Info Device Items Tech Support Refer to section 13.
9.5 Powering Up and Adjusting the LCD OIM The first time the LCD OIM is powered up, you will be prompted to select a language for the display text. If the Start-Up routine has not been completed, the Start-Up menu is displayed immediately following the language selection screen. On subsequent power ups, if both of these requirements have been met, the Main Menu is displayed after the initialization screen. 9.5.
9.7.1 Viewing and Adjusting Parameters Refer to chapter 11 for information on how to access the parameters in the drive. Each parameter screen contains the following information: • Parameter number • Parameter name • Current parameter value and units • Parameter range • F1 key defined as a toggle to enable you to view the parameter’s current value and the factory-default value See figure 9.5 and table 9.2 for instructions on how to adjust the parameter values. Step 1.
Table 9.2 – How to Adjust Each Parameter Type Parameter Type Numbered List Bit How to Adjust Use to advance through the list of options. Use to move the cursor to the bit location you want to change. Use bit. Numeric Use to change the value of the to increase or decrease the value. - Or Use use digit. to move the cursor from digit to digit, and to increase or decrease the value of the To restore all parameters to their factory-default values, select Reset Defaults from the Memory Storage menu.
This function can be assigned to a function key on the OIM. Refer to section 9.8.3 for this procedure. Assigning a Custom Name to a User Set You have the option of changing the name of the user set when you save it. To assign a custom name to a user set, follow the procedure in figure 9.7.
Loading From a User Set When the dynamic user set configure parameter (204) is programmed to “disable,” then to recall, or load, a user set, select Load Frm Usr Set from the Memory Storage menu. Then select user set 1, 2, or 3 as the area from which to retrieve data. See figure 9.8. User Set 1 MEMORY User Set 2 User Set 3 Figure 9.8 – Load From User Set This function can be assigned to a function key on the OIM. Refer to section 9.8.3. Refer to section 2.4.
about setting the display timeout period. >> Auto Stopped P0: SP600 Scale the output values to suit the application 0.00 0.00 0.00 Volts Amps Hz Fltq Man Select up to three process variables to monitor, and customize the text displayed Customize up to eight F-Key labels Figure 9.9 – Process (User) Display Screen 9.8.
9.8.2 Customizing the Process Display Screen To customize the process display screen, select Monitor from the Display menu. See figure 9.11.
>> Auto Stopped P0: SP600 Main Menu Display: Language Monitor Function Keys Function List F1: Undefined F2: Undefined F3: Undefined See figure B.12 ClrFK Display Monitor Lang Clears function key (returns key to undefined state) Figure 9.12 – Accessing the Function Key Configuration Screens Select from the list of preconfigured functions: Undefined (default) Load User Set 1-3: Loads the specified user set into active drive memory.
The text above the function key will change to indicate the command that will be issued when the key is pressed. ! ATTENTION: When switching from Auto to Manual or Manual to Auto, the drive will ramp to the reference level provided by the new source at the rate specified in Accel Time 1 (140), Decel Time 1 (142), Accel Time 2 (141), or Decel Time 2 (143). Be aware that an abrupt speed change may occur depending upon the new reference level and rate specified in these parameters.
9.8.3.1 Customizing the Function Key Label Text You can customize the text for each function key label (up to five characters). See figure 9.13. Function List: From figure Undefined Load User Set 1 B.
9.8.5 Selecting Reverse Video for the Process Display Screen To select normal or reverse video for the process display screen, select Display Video from the Display menu. See figure 9.14 for sample screens. Note that each OIM connected to the drive can have a different display mode. >> Stopped Auto P0: SP600 0.00 0.00 0.00 Luse1 >> Stopped Auto P0: SP600 Volts Amps Hz Fltq Normal Video 0.00 0.00 0.00 Luse1 Volts Amps Hz Fltq Reverse Video Figure 9.
9.9.1 Selecting the Logic and Reference Source ATTENTION: Removing and replacing the LCD OIM while the drive is running may cause an abrupt speed change if the LCD OIM is the selected reference source, but is not the selected control source. The drive will ramp to the reference level provided by the OIM at the rate specified in Accel Time 1 (140), Accel Time 2 (141), Decel Time 1 (142) and Decel Time 2 (143).
9.9.4 Changing Motor Direction When the OIM is the selected control source, pressing motor direction. toggles When is pressed, the motor ramps down to 0 Hz and then ramps up to the set speed in the opposite direction. If the drive is running when the direction is changed, the reference to the motor changes based on Accel/Decel time. 9.9.5 Jogging the Drive JOG When the OIM is the selected control source, pressing jog command to the motor as long as the key is pressed.
CHAPTER 10 Starting Up the Drive Using the LCD OIM ! ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this chapter in its entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
10.2 Running the Start-Up Routines To access the Start-Up routines, select the Start-Up icon from the main menu as shown in figure 10.1. >> Auto Stopped P0: SP600 Main Menu Start-Up Monitor Lang Highlight Start-Up icon Select Figure 10.1 – Accessing the Start-Up Routines The Start-Up menu screen contains 8 selections. The first 7 menu items contain the most commonly used parameters associated with each function. See figure 10.2.
You do not have to configure all of the parameters in all 7 menus. The first menu selection, Quickstart, contains the minimum basic parameters that must be configured before running the drive. These parameters are listed in table 10.1. Table 10.1 – Quickstart Parameters Parameter No. Parameter Name Default 155 Stop Mode A Ramp 42 Motor NP FLA Drive-dependent 81 Minimum Speed 0.0 Hz 82 Maximum Speed 60.0 Hz 140 Accel Time 1 10.0 sec 142 Decel Time 1 10.
! ATTENTION: Rotation of the motor in an undesired direction can occur during the Autotune procedure (Autotune (61) = Rotate Tune). Disconnect the motor before proceeding. Failure to observe this precaution can result in damage to, or destruction of, the equipment.
10.3 Other Start-Up Considerations The following sections describe other factors you must consider before starting up the drive. 10.3.1 Sensorless Vector Performance If sensorless vector operation is required, Torque Performance (53) must be set to SVC operation (parameter 53 = 0 or 1). Autotune (61) must be reviewed to determine the appropriate method of autotuning. 10.3.2 Operation Over Wide Speed Ranges (>120 Hz) The SP600 drive can operate at output frequencies of up to 400 Hz.
Three-Wire Start/Stop Control 2 3 Lo ss Lo gi c Su Com pp . ly C +2 o 4 m VD . C St op St ar t Fu nc tio n ly C Lo om gi c C . om +2 4 .
CHAPTER 11 Programming Basics To program the drive for a specific application, you adjust the appropriate parameters. The parameters are used to define characteristics of the drive. This chapter provides an overview of parameter types and how they are organized. Parameter descriptions are provided in chapter 12. 11.1 About Parameters There are three types of parameters: • Numbered List Parameters Numbered list parameters allow a selection from two or more options.
11.2 How Parameters are Organized Parameters are organized into seven files: • Monitor • Motor Control • Speed Command • Dynamic Control • Utility • Communication • Inputs & Outputs Each file contains parameters that are grouped by their function. A file can contain several groups of parameters. See figure 11.1.
11.3 Accessing the Parameters Important: See chapter 9 for information on modifying parameters using the LCD OIM. Parameters are programmed and viewed using the LCD OIM or VS Utilities software. The LCD OIM displays parameters by group, by individual parameter number, and parameters that have changed from their default value. To access parameters using the LCD OIM, select the Parameters icon from the main screen. See figure 11.2.
11.3.1 Accessing Parameters By Group To access parameters by group, select By Groups from the Parameters menu on the LCD OIM. Refer to figure 11.2. The LCD OIM will first display a list of files. Select the file in which the desired parameter group is located. Chapter 12 and Appendix E provide the File>Group path for each parameter. 11.3.2 Accessing Parameters by Number To access parameters by number, select P Numbers from the Parameters menu on the LCD OIM. Refer to figure 11.2.
11.3.4 Selecting the Parameter Access Level Basic Standard Advanced The SP600 AC drive provides three levels of access to the parameters: Basic (0), Standard (1), and Advanced (2). See figure 11.3. Parameter List 1 387 Figure 11.3 – Parameter Access Levels The Advanced level allows access to all of the parameters. The Standard level allows access to a subset of the Advanced level and is used for more sophisticated applications than the Basic level.
11.3.5 Using the Parameter Access Level Password to Restrict Access to Other Parameter Levels ATTENTION: It is the user’s responsibility to determine how to distribute the access level password. Reliance Electric is not responsible for unauthorized access violations within the user’s organization. Failure to observe this precaution could result in bodily injury. ! The LCD OIM provides the option to restrict access to other parameter levels.
11.4 Using the Write-Protect Password to Ensure Program Security ATTENTION: It is the user’s responsibility to determine how to distribute the write-protect password. Reliance Electric is not responsible for unauthorized access violations within the user’s organization. Failure to observe this precaution could result in bodily injury. ! Parameter values can be password-protected using the LCD OIM. When the password is enabled, parameter values can be displayed.
If There is More Than One OIM Connected to the Drive Important: Setting the write-protect password value to zero on one OIM will disable the write-protect password on all connected OIMs. Setting the write-protect password in one OIM will not affect any other OIM connected to the drive unless a write-protect password has also been set in the other OIMs. In this case, the last password value entered becomes the password value for all password-protected OIMs. (Each OIM cannot have a different password value.
CHAPTER 12 Parameter Descriptions The following information is provided for each parameter listed in table 12.1 along with its description: Parameter Number: Unique number assigned to each parameter. Parameter Name: Unique name assigned to each parameter. Range: Predefined parameter limits or selections. Note that a negative Hz value indicates reverse rotation. Default: Factory default setting. Access: Parameter access level.
Table 12.1 – Parameter List No.
Table 12.1 – Parameter List (Continued) No.
Table 12.1 – Parameter List (Continued) No.
1 Output Freq Range: Default: Access: See also: +/-400.0 Hz [0.1 Hz] Read Only 0 Path: Monitor>Metering Displays the output frequency present at T1, T2, and T3 (U, V, and W). This value includes reference, slip compensation, and IR compensation. 2 Commanded Freq Range: Default: Access: See also: +/- 400.0 Hz [0.1 Hz] Read Only 0 Path: Monitor>Metering Displays the value of the pre-ramp reference frequency command. 3 Output Current Range: Default: Access: See also: 0.0 to Drive Rated Amps x 2 [0.
6 Output Voltage Range: Default: Access: See also: 0.0 to Drive Rated Volts [0.1 VAC] Read Only 0 Path: Monitor>Metering Displays the output voltage present at terminals T1, T2, and T3 (U, V, and W). 7 Output Power Range: Default: Access: See also: 0.0 to Drive Rated kW x 2 [0.1 kW] Read Only 0 Path: Monitor>Metering Displays the output power present at T1, T2, and T3 (U, V, and W). 8 Output Powr Fctr Range: Default: Access: See also: 0.00 to 1.00 [0.
11 MOP Frequency Range: Default: Access: See also: +/- 400.0 [0.1 Hz] Read Only 1 Path: Monitor>Metering 194, 195 Displays the setpoint value of the signal at the MOP (Motor-Operated Potentiometer) function. The setpoint can be retained after power down or stop by setting parameter 194. 12 DC Bus Voltage Range: Default: Access: See also: Voltage rating-dependent [0.1 VDC] Read Only 1 Path: Monitor>Metering Displays the present DC bus voltage level.
26 32 Rated kW Range: Default: Access: See also: 0.37 to 15.0 kW [0.1 kW] Read Only 0 Path: Monitor>Drive Data Displays the drive power rating in kilowatts. 27 Rated Volts Range: Default: Access: See also: 208 to 600 V [0.1 VAC] Read Only 0 Path: Monitor>Drive Data 202 Displays the drive input voltage class (208, 240, 400, etc.). This value will reflect the option selected in parameter 202 (Voltage Class) and correspond to the connected input voltage.
41 Motor NP Volts Range: Default: Access: See also: 0.0 to Drive Rated Volts [0.1 VAC] Based on Drive Type 1 Path: Motor Control>Motor Data Set to the motor nameplate rated volts. The motor nameplate base voltage defines the output voltage when operating at rated current, rated speed, and rated temperature. 42 Motor NP FLA Range: Default: Access: See also: 0.0 to Rated Amps x 2 [0.1 Amps] Based on Drive Type 1 Path: Motor Control>Motor Data 47, 48 Set to the motor nameplate rated full load amps.
43 Motor NP Hertz Range: Default: Access: See also: 5.0 to 400.0 Hz [0.1 Hz] Based on Drive Type 1 Path: Motor Control>Motor Data Set to the motor nameplate rated frequency. The motor nameplate base frequency defines the output frequency when operating at rated voltage, rated current, rated speed, and rated temperature. 44 Motor NP RPM Range: Default: Access: See also: 60 to 24000 RPM [1 RPM] 1750 RPM 1 Path: Motor Control>Motor Data Set to the motor nameplate rated RPM.
47 Motor OL Hertz Range: Default: Access: See also: 0.0 to 400.0 Hz Motor NP Hz/3 2 Path: Motor Control>Motor Data 42, 220 Sets the output frequency below which the motor operating current is derated. This allows the motor thermal overload to generate a fault below rated current. Note that for all settings of overload Hz other than 0.0, the overload capacity is reduced to 70% when output frequency is zero.
53 Torque Perf Mode Range: Default: Access: See also: 0 = Sensrls Vect 1 = SV Economize 2 = Custom V/Hz 3 = Fan/Pmp V/Hz 0 = Sensrls Vect 2 Path: Motor Control>Torq Attributes 62, 63, 69, 70 Specifies the method of motor torque production. 0 = Sensrls Vect maintains consistent magnetizing current up to base speed, and voltage increases as a function of frequency and load. 1 = SV Economize enables an energy-saving function that allows the drive to automatically adjust output voltage as the load changes.
Maximum Voltage Base Voltage (Nameplate) Run Boost Base Frequency (Nameplate) Maximum Frequency Figure 12.3 – Fan/Pump Curve . 54 Maximum Voltage Range: Default: Access: See also: (Rated Volts x 0.25) to Rated Volts [0.1 VAC] Drive Rated Volts 2 Path: Motor Control>Torq Attributes Sets the highest voltage the drive will output. 55 Maximum Freq Range: 5.0 to 400.0 Hz [0.1 Hz] Default: Access: See also: 130.
56 Compensation Range: Default: Access: See also: See figure 12.5 See figure 12.5 2 Path: Motor Control>Torq Attributes En a Re ble J flec erk tW ave Enables/disables the compensation correction options. x x x x x x x x x x x x x x 1 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit # Factory Default Bit Values 1 =Enabled 0 =Disabled x =Reserved Figure 12.
58 Flux Up Time Range: Default: Access: See also: 0.00 to 5.00 Sec [0.01 Sec] 0.0 Sec 2 Path: Motor Control>Torq Attributes 53, 58 Sets the amount of time the drive will apply DC current to the motor to achieve stator flux. When a start command is issued, DC current equal to current limit level is used to build stator flux before accelerating.
Important: Rotate Tune is used when motor is uncoupled from the load. Results may not be valid if a load is coupled to the motor during this procedure. If the drive fails to Autotune and generates a drive fault: Step 1. Press any function (F) key to acknowledge the fault. Step 2. Press the ESC key to return to the Main Menu. Step 3. Select the Diagnostics Menu ( Step 4. Select View Fault Queue. Step 5. Clear the fault using Step 6. Return to parameter 61 to re-start the Autotune procedure.
69 Start/Acc Boost Range: Default: Access: See also: 0.0 to Motor NP Volts x 0.25 [0.1 VAC] Motor NP Volts x 0.25 2 Path: Motor Control>Volts per Hertz 53, 70, 83 Sets the voltage boost level for starting and acceleration when Custom V/Hz mode is selected in Torque Perf Mode (53). After acceleration has stopped, the output volts/hertz is set by the steady state operating curve. See figure 12.7. 70 Run Boost Range: Default: Access: See also: 0.0 to Motor NP Volts x 0.25 [0.1 VAC] Motor HP Volts x 0.
80 Speed Mode Range: Default: Access: See also: 0 = Open Loop 1 = Slip Comp 2 = Process PI 0 = Open Loop 2 Path: Speed Command>Spd Mode & Limits 124 -138 Sets the method of speed regulation. See figure 12.6. 0 = Open Loop provides no speed compensation due to load variations. This is strict volts per hertz output as a function of the speed reference. 1 = Slip Comp provides for frequency output adjustment as a function of load. The amount of compensation is defined by the value of Slip RPM @ FLA.
82 Maximum Speed Range: Default: Access: See also: 5.0 to 400.0 Hz [0.0 Hz] 50.0 or 60.0 Hz (dependent on voltage class) 0 Path: Speed Command>Spd Mode & Limits 55, 83, 91, 202 Sets the high limit for the speed reference after scaling is applied. See figure 12.7. ATTENTION: The user is responsible for ensuring that driven machinery, all drive-train mechanisms, and application material are capable of safe operation at the maximum operating speed of the drive.
84 85 86 Skip Frequency 1 Skip Frequency 2 Skip Frequency 3 Range: Default: Access: See also: -/+400.0 Hz 0.0 Hz 2 Path: Speed Command>Spd Mode & Limits 87 Sets the center of a frequency band at which the drive will not operate continuously (also called an avoidance frequency). Requires that both Skip Frequency 1, 2, or 3, and Skip Frequency Band (87) be set to a value other than 0. 87 Skip Freq Band Range: Default: Access: See also: 0.0 to 30.0 Hz [0.1 Hz] 0.
89 Logic Source Sel Range: Default: Access: See also: ! 0 = Terminal Blk 1 = Local OIM 2 = DPI Port 2 3 = DPI Port 3 4 = Reserved 5 = Network 6 = Reserved 7 = All Ports 1 = Local OIM 0 Path: Speed Command>Control Src Select 90 ATTENTION: Changing parameter 89 to Terminal Blk or Network while LevelSense Start is enabled may start the drive if a start command is on from the newly selected logic source.
Important: The drive is shipped from the factory configured for local OIM (keypad) control. For drive control from the terminal block inputs, Logic Source Sel (89) must be set to 0 = Terminal Blk. Logic Source Sel (89) defines the control source for the following logic commands (see figure 12.
90 Speed Ref A Sel Range: Default: Access: See also: 1 = Analog In 1 2 = Analog In 2 3-8 = Reserved 9 = MOP Level 10 = Reserved 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4 15 = Preset Spd 5 16 = Preset Spd 6 17 = Preset Spd 7 18 = Local OIM 19 = DPI Port 2 20 = DPI Port 3 21 = Reserved 22 = Network 23 = Reserved 18 = Local OIM 0 Path: Speed Command>Speed References Speed Command>Control Src Select 2, 91-92, 101-107, 117-120, 192-194, 213, 272, 273, 361-366, 320-327 Selects th
Speed Ref A Sel (90) Analog In 1 Speed Ref A Presets 101 to 107 Analog In 2 MOP Inc Dec Preset 1 Preset 2 Preset 3 Preset 4 Preset 5 Preset 6 Preset 7 Parameters 361-366 can be configured to select presets 1-7. If any terminal is selected to be a preset, and it is activated, then it will overide the Speed Ref A (90) selection. Local OIM Remote OIM DPI Port 2 Remote OIM DPI Port 3 Network Comm Module Note: This diagram applies to all reference selection parameters. Figure 12.
92 Speed Ref A Lo Range: Default: Access: See also: -/+ Maximum Speed [0.1 Hz] 0.0 Hz 1 Path: Speed Command>Speed References 81 Analog input reference scaling. Scales the lower value of the Speed Ref A Sel (90) selection when the source is an analog input. Important: 96 Parameter 92 corresponds to Analog In 1 Lo (323) or Analog In 2 Lo (326) depending on the analog input assigned as a source. See figure 12.51.
98 TB Man Ref Lo Range: Default: Access: See also: -/+ Maximum Speed [0.1 Hz] 0.0 Hz 1 Path: Speed Command>Speed References 96 Analog input reference scaling. Scales the lower value of the TB Man Ref Sel (96) selection when the source is an analog input. Parameter 98 should be set in conjunction with Analog In 1 Lo (323) or Analog In 2 Lo (326) depending on the appropriate analog input used. See figure 12.51. 100 Jog Speed Range: Default: Access: See also: -/+ Maximum Speed [0.1 Hz] 10.
117 Trim In Select Range: Default: Access: See also: 1 = Analog In 1 2 = Analog In 2 3-8 = Reserved 9 = MOP Level 10 = Reserved 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4 15 = Preset Spd 5 16 = Preset Spd 6 17 = Preset Spd 7 18 = Local OIM 19 = DPI Port 2 20 = DPI Port 3 21 = Reserved 22 = Network 23 = Reserved 2 = Analog In 2 2 Path: Speed Command>Speed Trim 90 Specifies which analog input signal is being used as a trim input. See figure 12.11.
118 Trim Out Select Range: See figure 12.12 Default: Access: See also: See figure 12.12 2 Path: Speed Command>Speed Trim 117, 119, 120 Trim Re fA Specifies if Ref A speed reference is to be trimmed. x x x x x x x x x x x x x x x 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit # Factory Default Bit Values 1 =Trimmed 0 =Not Trimmed x =Reserved Figure 12.12 – Trim Out Select (118) 119 Trim Hi Range: Default: Access: See also: -/+ Maximum Speed [0.1 Hz] 60.
121 Slip RPM @ FLA Range: Default: Access: See also: 0.0 to 1200.0 RPM Based on Motor NP RPM 2 Path: Speed Command>Slip Comp 61, 80, 122, 123 Sets the amount of slip compensation to be added to the drive output at 100% motor load. If parameter 61 (Autotune) = 3 (Calculate), changes made to this parameter will not be accepted. Important: 122 Parameters in the Slip Comp Group (121-123) are used to enable and tune the slip compensation regulator.
124 PI Configuration Range: Default: Access: See also: See figure 12.13 See figure 12.13 2 Path: Speed Command>Process PI 80, 125-138 Selects specific features of the PI regulator. See Appendix D. Parameters in the Process PI Group are used to enable and tune the PI Loop. To allow the PI Loop to control drive operation, parameter 80 (Speed Mode) must be set to 2 (Process PI).
Bit 4 - Zero Clamp • Enables/disables option to limit operation so that the output frequency of the PI regulator always has the same sign as the master speed reference. This limits the possible drive action to one direction only. Output from the drive will be from zero to maximum frequency forward or zero to maximum frequency reverse. Bit 5 - Feedback Sqrt (Square Root Feedback) • Enables/disables the option of using the square root of the feedback signal as the PI feedback.
PI R PI eset H PI old En ab le x x x x x x x x x x x x x 0 0 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit # Factory Default Bit Values 1 =Enabled 0 =Disabled x =Reserved Figure 12.14 – PI Control (125) The functions below can be controlled via digital input selection functions (361-366): Bit 0 - PI Enable • Enables/disables the operation of the PI loop.
126 PI Reference Sel Range: Default: Access: See also: 0 = PI Setpoint (127) 1 = Analog In 1 2 = Analog In 2 3-8 = Reserved 9 = MOP Level 10 = Master Ref 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4 15 = Preset Spd 5 16 = Preset Spd 6 17 = Preset Spd 7 18 = Local OIM 19 = DPI Port 2 20 = DPI Port 3 21 = Reserved 22 = Network 23 = Reserved 0 = PI Setpoint (127) 2 Path: Speed Command>Process PI 124-138 Selects the source of the outer control loop process PI reference signal.
128 PI Feedback Sel Range: Default: Access: See also: 0 = PI Setpoint 1 = Analog In 1 2 = Analog In 2 3-8 = Reserved 9 = MOP Level 10 = Master Ref 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4 15 = Preset Spd 5 16 = Preset Spd 6 17 = Preset Spd 7 18 = Local OIM 19 = DPI Port 2 20 = DPI Port 3 21 = Reserved 22 = Network 23 = Reserved 2 = Analog In 2 2 Path: Speed Command>Process PI 124-138 Selects the source of the outer control loop process PI feedback signal.
131 PI Lower Limit Range: -/+400.0 Hz Default: Access: See also: -Maximum Freq 2 Path: Speed Command>Process PI 124-138 Sets the lower limit of the process PI output. This value must be less than the value set in PI Upper Limit (132). 132 PI Upper Limit Range: -/+400.0 Hz [0.1 Hz] Default: Access: See also: +Maximum Freq 2 Path: Speed Command>Process PI 124-138 Sets the upper limit of the process PI output. This value must be greater than the value set in PI Lower Limit (131).
134 PI Status Range: See figure 12.17 Default: Access: See also: Read Only 2 Path: Speed Command>Process PI 124-138 PI In PI Limi R t PI eset Ho PI ld En ab le d Displays the present state of the process PI regulator. See parameter 125 for control of the PI regulator functions. x x x x x x x x x x x x 0 0 0 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit # 1 =Condition True 0 =Condition False x =Reserved Figure 12.
136 PI Fdback Meter Range: -/+100.00% [0.01%] Default: Access: See also: Read Only 2 Path: Speed Command>Process PI 124-138 Displays the present value of the process PI feedback signal. 137 PI Error Meter Range: -/+100.00% [0.01%] Default: Access: See also: Read Only 2 Path: Speed Command>Process PI 124-138 Displays the present value of the process PI error signal. 138 PI Output Meter Range: -/+100.0 Hz [0.
142 143 Decel Time 1 Decel Time 2 Range: Default: Access: See also: 0.1 to 3600.0 Sec [0.1 Sec] 10.0 Sec 142=0 Path: Dynamic Control>Ramp Rates 143=2 142, 143, 146, 361-366 Sets the rate of deceleration for all speed decreases. Max Speed / Decel Time = Decel Rate Two decel times exist to enable deceleration rate changes “on the fly” using a network command, digital input, or F-Key on the LCD OIM, if configured (see chapter 9 for information on configuring F-Keys).
148 Current Lmt Val Range: Based on Drive Type [0.1 Amps] Default: Based on Drive Type (approximately 150% of Drive Rated Amps) 0 Path: Dynamic Control>Load Limits 147, 149 Access: See also: Sets the current limit value when Current Lmt Sel (147) = Cur Lim Val. 149 Current Lmt Gain Range: 0 to 5000 [1] Default: Access: See also: 200 2 Path: Dynamic Control>Load Limits 147, 148 Sets the responsiveness of the current limit.
. 155 156 Stop Mode A Stop Mode B Range: Default: Access: See also: ! 0 = Coast 1 = Ramp 2 = Ramp to Hold 3 = DC Brake 155: 1 = Ramp 156: 0 = Coast 155=0 Path: Dynamic Control>Stop/Brake Modes 156=2 157-159, 361-366 ATTENTION: The user must provide an external, hardwired emergency stop circuit outside of the drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled machine operation may result if this procedure is not followed.
Figure 12.19 – Coast to Stop (Stop Mode A = 0) 1 = Ramp: When Stop Mode A (155) is set to Ramp, the drive ramps the frequency to zero based on the deceleration time programmed into Decel Time 1 (142) or Decel Time 2 (143). The “normal” mode of machine operation can use Decel Time 1. If a faster deceleration than normal mode is required, Decel Time 2 can be activated with a faster rate selected.
2 = Ramp to Hold: When Stop Mode A (155) is set to Ramp to Hold, the drive ramps the frequency to zero based on the deceleration time programmed into Decel Time 1 (142) or Decel Time 2 (143). Once the drive reaches zero hertz, a DC injection holding current is applied to the motor based on the values set in DC Brake Level (158) and DC Brake Lvl Sel (157). The DC hold is removed only by removing the Enable input or by a valid start input.
This DC braking voltage is removed by the following events: • Opening an Enable digital input • Reissuing the Start command • DC brake time expiring Caution must be used when setting DC Brake Level. Excess motor current could damage the motor. Caution must also be observed since motor voltage will exist even while stopped.
159 DC Brake Time Range: 0.0 to 90.0 Sec [0.1 Sec] Default: Access: See also: 0.0 Sec 1 Path: Dynamic Control>Stop/Brake Modes 155 - 158 Sets the amount of time DC brake current is “injected” into the motor. 160 Bus Reg Gain Range: 0 to 5000 [1] Default: Access: See also: 450 2 Path: Dynamic Control>Stop/Brake Modes 161, 162 Sets the responsiveness of the bus regulator. Adjust the value to improve performance of the bus regulator to prevent nuisance overvoltage (bus) faults.
161 162 Bus Reg Mode A Bus Reg Mode B Range: Default: Access: See also: ! 0 = Disabled 1 = Adjust Freq 2 = Dynamic Brak 3 = Both - DB 1st 4 = Both - Frq 1st Mode A: 0 = Disabled Mode B: 0 = Disabled 2 Path: Dynamic Control>Stop/Brake Modes 160, 163, 361-366 ATTENTION: The Adjust Freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads.
Bus Reg Mode B Dig In # Dig In # Dig In # Dig In # +24 V See parameters 361 - 366. Figure 12.23 – Selecting Bus Reg Mode B 163 DB Resistor Type Range: Default: Access: See also: 0 = Internal Res 1 = External Res 2 = None 0 = Internal Res 1 Path: Dynamic Control>Stop/Brake Modes 161, 162 Selects whether the internal or an external DB resistor option will be used. The internal resistor is the SP600-specific DB option that mounts internally to the drive’s frame.
Three-Phase AC Input AC Drive (Input Contactor) M R (L1) S (L2) T (L3) Power Off Power On M M Power Source DB Resistor Thermostat Figure 12.
168 LevelSense Start Range: Default: Access: See also: 0 = Disabled 1 = Enabled 0 = Disabled 2 Path: Dynamic Control>Stop/Restart Modes 160, 163 ATTENTION: Be aware of the following: ! • Setting parameter 168 to 1 (Enabled) immediately applies output power to the motor when all start conditions are met. • If the drive is running from the terminal block, LevelSense Start is enabled, and a fault occurs, the drive coasts to rest and generates a fault.
169 Flying Start En Range: Default: Access: See also: 0 = Disabled 1 = Enabled 0 = Disabled 2 Path: Dynamic Control>Stop/Restart Modes 170 Enables/disables the function which allows the drive to start into a spinning motor at actual RPM when a start command is issued. Normally, when a drive is started in its normal mode, it initially applies a frequency of 0 Hz and ramps to the desired frequency.
174 Auto Rstrt Tries Range: 0 to 9 [1] Default: Access: See also: 0 (Disabled) 1 Path: Dynamic Control>Stop/Restart Modes 175 ! ATTENTION: Equipment damage and/or personal injury may result if parameter 174 is used in an inappropriate application. Do not use this function without considering applicable local, national, and international codes, standards, regulations, or industry guidelines.
If the drive faults repeatedly for more than the number of attempts specified in Auto Rstrt Tries with less than five minutes between each fault, the drive will remain in the faulted state. The fault Auto Rstrt Tries will be logged in the fault queue. The auto restart feature is disabled when the drive is stopping and during autotuning. Note that a DC Hold state is considered stopping. The following conditions will abort the reset/run process: • Issuing a stop command from any control source.
184 Power Loss Mode Range: Default: Access: See also: 0 = Coast 1 = Decel 0 = Coast 1 Path: Dynamic Control>Stop/Power Loss 185 Sets the reaction to a loss of input power. Power loss is recognized when: • DC bus voltage is ≤ 73% of DC Bus Memory and Power Loss Mode is set to Coast. • DC bus voltage is ≤ 82% of DC Bus Memory and Power Loss Mode is set to Decel. 0 = Coast: The drive coasts to stop if the bus voltage drops below the threshold level. (Output transistors disabled.
190 Direction Mode Range: Default: Access: See also: 0 = Unipolar 1 = Bipolar 2 = Reverse Dis 0 = Unipolar 0 Path: Utility>Direction Config 91, 92, 320 - 327, 361 - 366 Selects the method for control of drive direction. ATTENTION: Setting parameter 190 to 0 or 1 may cause unwanted motor direction. Verify driven machinery cannot be damaged by reverse rotation before changing the setting of this parameter to 0 or 1. Failure to observe this precaution could result in damage to, or destruction of, equipment.
192 Save OIM Ref Range: See figure 12.25 Default: Access: See also: See figure 12.25 2 Path: Utility>OIM Ref Config At Po wr Do wn Enables a feature to save the present frequency reference value issued by the OIM. This value is saved to drive memory on power loss. The value is then restored to the OIM on power up. x x x x x x x x x x x x x x x 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit # Factory Default Bit Values 1 =Save 0 =Do Not Save x =Reserved Figure 12.
194 Save MOP Ref Range: See figure 12.26 Default: Access: See also: See figure 12.26 2 Path: Utility>MOP Config At S At top Po wr D ow n Enables/disables the feature that saves the present MOP (motor-operated potentiometer) frequency reference at power down and/or at stop. If the drive is re-started or powered up, the setpoint will be restored with the last active MOP output value.
196 Param Access Lvl Range: Default: Access: See also: 0 = Basic 1 = Standard 2 = Advanced Read Only 0 Path: Utility>Drive Memory Displays the present parameter access level. Refer to chapter 11 for more information about parameter access levels. 197 Reset To Defalts Range: Default: Access: See also: 0 = Ready 1 = Factory 2 = Low Voltage 3 = High Voltage 0 = Ready 0 Path: Utility>Drive Memory Resets all parameter values to defaults (except parameters 196, 201, and 202).
198 Load Frm Usr Set Range: Default: Access: See also: 0 = Ready 1 = User Set 1 2 = User Set 2 3 = User Set 3 0 = Ready 1 Path: Utility>Drive Memory 199 Loads a previously saved set of parameter values from a selected user set location in the drive’s non-volatile memory to active drive memory. After data is successfully transferred, the value returns to 0. The drive has the capability of saving up to three complete sets of drive parameters (configurations).
201 Language Range: Default: Access: See also: 0 = Not Selected 1 = English 2 = Francais 3 = Espanol 4 = Italiano 5 = Deutsch 6 = Reserved 7 = Portugues 0 = Not Selected 2 Path: Utility>Drive Memory Selects the display language when using an LCD OIM.
204 Dyn UserSet Cnfg Range: See figure12.28 Default: See figure 12.28 Access: 2 See also: 205, 206, 361-366 Path: Utility>Drive Memory Configures behavior of User Sets. Dynamic switching between sets is permitted from either digital input states of parameter value. Bit 0 - Dynamic Mode - Specifies User Sets operating mode. 0 = Disabled: Disabled causes normal operation. 1 = Enabled: Enabled selects Dynamic Mode. While enabled, parameters changes are not saved in active non-volatile storage.
Bit 0 - UserSetBit0 0 = Disabled 1 = Enabled Bit 1 -UserSetBit1 0 = Disabled 1 =Enabled Table 12.3 – Dynamic User Set Mode UserSetBit0 UserSet Loaded in Memory 0 0 User Set 1 0 1 User Set 2 1 0 User Set 3 1 1 User Set 3 Us e Us rSetB erS it1 etB it0 UserSetBit1 x x x x x x x x x x x x x x 0 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit # Factory Default Bit Values 1 =Enabled 0 =Disabled x =Reserved Figure 12.
209 Drive Status 1 Range: See figure12.30 Default: Access: See also: Read Only 2 Path: Utility>Diagnostics 210 Sp d Sp Ref d ID Sp Ref 3 (2) d ID Sp Ref 2 (2) d R ID Lo ef 1 (2) ca ID Lo l ID 0 (2) ca 2 (1 Lo l ID ) ca 1 (1 At l ID ) S 0 (1 Fa peed ) u Ala lted r De m cel Ac era c ti Ac elera ng tu ti Co al D ng m ir Ac man tive d D Re ir ad y Displays the present operating status of the drive.
210 Drive Status 2 Range: See figure12.31 Default: Access: See also: Read Only 2 Path: Utility>Diagnostics 209 DP I Mo at 50 t 0 Bu or Ov k s e Cu Freq rld rr R Au Lim eg toR it Au st A toR ct st C tdn Au toT DC un i n Sto Brak g p in Jog ping g Ru ging n Ac ning tive Re ad y Displays the present operating status of the drive.
211 Drive Alarm 1 Range: Default: Access: See figure12.32 Read Only 1 Path: Utility>Diagnostics Utility>Alarms 212, 259 See also: Indicates Type 1 alarm conditions that currently exist in the drive. Note that for alarm conditions not configured in Alarm Config 1 (259), the status indicated will be a zero. De c Dr el Inh v O ib Dr L L it v V Re OL L l 2 v s Int erved l 1 D An BRe lg s Re in L OH s o Po erve ss w d Un er Lo d s Pre erVo s chr ltag gA e ctv See section 13.3 for alarm descriptions.
213 Speed Ref Source Range: Default: Access: See also: 0 = PI Output 1 = Analog In 1 2 = Analog In 2 3-8 = Reserved 9 = MOP Level 10 = Jog Speed 11 = Preset Spd 1 12 = Preset Spd 2 13 = Preset Spd 3 14 = Preset Spd 4 15 = Preset Spd 5 16 = Preset Spd 6 17 = Preset Spd 7 18 = Local OIM 19 = DPI Port 2 20 = DPI Port 3 21 = Reserved 22 = Network 23 = Reserved Read Only 2 Path: Utility>Diagnostics 90, 96, 101 Displays the source of the speed reference of the drive.
215 Last Stop Source Range: Default: Access: See also: 0 = Pwr Removed 1 = Local OIM 2 = DPI Port 2 3 = DPI Port 3 4 = Reserved 5 = Network 6 = Reserved 7 = Digital In 8 = Fault 9 = Not Enabled 10 = Sleep 11 = Jog Read Only 2 Path: Utility>Diagnostics Displays the source that initiated the most recent stop command. It will be cleared (set to 0) during the next start sequence. 216 Dig In Status Range: Default: Access: See also: See figure12.
217 Dig Out Status Range: See figure12.36 Default: Access: Read Only 2 Path: Utility>Diagnostics Inputs & Outputs>Digital Outputs 380-384 See also: Dig i Dig tal O ital ut2 Ou t1 Displays the current state of the digital outputs.
220 Motor OL Count Range: 0.0 to 100.0 % [1.0%] Default: Access: See also: Read Only 2 Path: Utility>Diagnostics 47, 48 Displays the accumulated percentage of motor overload. Continuously operating the motor over 100% of the motor overload setting will increase the value of Motor OL Count to 100% and cause a drive fault. 224 Fault Frequency Range: 0.0 to +/-400.0 Hz [0.
227 Status 1 @ Fault Range: See figure12.37 Default: Access: See also: Read Only 2 Path: Utility>Diagnostics 209, 224-230 Sp d Sp Ref d ID Sp Ref 3 d ID Sp Ref 2 d ID Lo Ref 1 cal ID Lo ID 0 ca 2 Lo l ID ca 1 At l ID S 0 Fa peed ulte Ala d r De m c Ac elera c ti Ac elera ng tu ti Co al D ng m ir Ac man tive d D Re ir ad y Captures and displays the Drive Status 1 bit pattern at the time of the last fault. See parameter 209 for the bit descriptions.
229 Alarm 1 @ Fault Range: See figure12.39 Default: Access: See also: Read Only 2 Path: Utility>Diagnostics 211, 224-230 De c Dr el Inh v i Dr OL L bit v O Vl LL 2 vl 1 Int D An BRe lg i s O nL H oss Po we r Un Lo d s Pre erVo s chr ltag gA e ctv Captures and displays the Drive Alarm 1 at the time of the last fault. See parameter 211 for the bit descriptions.
234 Testpoint 1 Sel Range: 0 to 65535 [1] Default: Access: See also: 499 2 235 Path: Utility>Diagnostics Selects the function whose value is displayed in Testpoint 1 Data (235). These are internal values that are not accessible through parameters. Note: This is a factory diagnostic function. 235 Testpoint 1 Data Range: 0 to 4,294,697,295 Default: Access: See also: 0 2 234 [1] Path: Utility>Diagnostics The present value of the function selected in Testpoint 1 Sel (234).
238 Fault Config 1 Range: See figure12.41 Default: Access: See also: See figure12.41 2 Path: Utility>Faults De c Au el Inh tR i Sh st Tr bit e ie Mo ar Pi s tor n Ov erL Un d de Po rVo we ltag rL e oss Enables/disables annunciation of the faults shown in figure 12.41. See table 13.6 for fault descriptions. x x x x x x x x x 1 0 0 1 x 1 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit # Factory Default Bit Values 1 =Enabled 0 =Disabled x =Reserved Figure 12.
242 32 Power Up Marker Range: Default: Access: See also: 0.0000 to 4,294,967.2925 Hr [0.0001 Hr] Read Only 2 Path: Utility>Faults 244, 246, 248, 250 Displays elapsed hours since initial drive power up. This value will roll over to 0 after the drive has been powered on for more than the maximum value shown. 259 Alarm Config 1 Range: See figure12.42 Default: Access: See also: See figure12.42 2 Path: Utility>Alarms Selects alarm conditions that will initiate a drive alarm.
271 Drive Logic Rslt Range: See figure12.43 Default: Access: See also: Read Only 2 Path: Communication>Comm Control (1) (1) MO Sp P De d c Sp Ref d ID Sp Ref 2 d ID De Ref 1 c ID De el 2 0 c Ac el 1 ce Ac l 2 c Mo el 1 p Lo Inc cal Re Co v n Fo erse trl rw Cle ard a Jog r Fa ult Sta rt Sto p (1) Displays the output state of the logic function control block resulting from the combination of all port requests and masking functions. Each bit or set of bits represent a command to the drive.
273 Drive Ramp Rslt Range: 0 to 32767 [1] Default: Access: See also: Read Only 2 Path: Communication>Comm Control Displays the present frequency reference scaled as a DPI reference for peer-to-peer communications. The value shown is the value after the accel/decel ramp but prior to any corrections supplied by slip comp, PI, etc. 286 Manual Mask Range: See figure 12.44 Default: Access: See also: See figure 12.
288 Stop Owner Range: See figure 12.45 Default: Access: See also: Read Only 2 Path: Communication>Masks & Owners 276 - 285 Re s Ne erve tw d Re ork ser DP ved I DP Port I 3 Lo Port cal 2 Ter OIM min al B lk Indicates inputs that are presently issuing a valid stop command.
300 301 Data In A1 - Link A Word 1 Data In A2 - Link A Word 2 Range: Default: Access: See also: 0 to 387 [1] 0 (Disabled) 2 Path: Communication>Datalinks Selects parameter number whose value will be written from a communications device data table. Refer to figure 12.47. Parameters that can be changed only while the drive is stopped cannot be used as Datalink inputs. Entering a parameter of this type will disable the link.
. 304 305 Data In C1 - Link C Word 1 Data In C2 - Link C Word 2 Range: Default: Access: See also: 0 to 387 [1] 0 (Disabled) 2 Path: Communication>Datalinks Parameter number whose value will be written from a communications device data table. Refer to figure 12.47. Parameters that can be changed only while the drive is stopped cannot be used as Datalink inputs. Entering a parameter of this type will disable the link.
310 311 Data Out A1 - Link A Word 1 Data Out A2 - Link A Word 2 Range: 0 to 387 [1] Default: Access: See also: 0 (Disabled) 2 Path: Communication>Datalinks Parameter number whose value will be written to a communications device data table. Refer to figure 12.48. P# Network Module Data Out P(xx) Data Network SP600 Drive Figure 12.
316 317 Data Out D1 - Link D Word 1 Data Out D2 - Link D Word 2 Range: 0 to 387 [1] Default: Access: See also: 0 (Disabled) 2 Path: Communication>Datalinks Parameter number whose value will be written to a communications device data table. See figure 12.48. 320 Anlg In Config Range: Default: Access: See also: See figure 12.49 See figure 12.49 0 Path: Inputs & Outputs>Analog Inputs 322, 323, 325, 326 An a An log In alo 2 gI n1 Selects the type of input signal being used for analog input 1 and 2.
321 Anlg In Sqr Root Range: See figure 12.50 Default: Access: See also: See figure 12.50 2 Path: Inputs & Outputs>Analog Inputs Enables/disables the square root function for each analog input. An a An log In alo 2 gI n1 This function is typically used when measuring the feedback for the process control regulator. The square root function is scaled such that the input range is the same as the output range.
322 Analog In 1 Hi Range: Default: Access: See also: 4.000 to 20.000 mA [0.001 mA] +/-10.000 VDC [0.001 V] 0.000 to 10.000 V [0.001 V] 20.000 mA 0 Path: Inputs & Outputs>Analog Inputs 91, 92, 320 The drive scales the value read from the analog input and converts it to scaled units for the drive. The user controls the scaling by setting parameters that associate a low and high point in the input range with a low and high point in the target range.
323 Analog In 1 Lo Range: Default: Access: See also: 4.000 to 20.000 mA [0.001 mA] -/+10.000 V [0.001 V] 0.000 to 10.000 V [0.001 V] 4.000 mA 0 Path: Inputs & Outputs>Analog Inputs 91, 92, 320 Sets the lowest input value to the analog input 1 scaling block. Refer to Analog In 1 Hi (322) for more information and a scaling example.
325 Analog In 2 Hi Range: Default: Access: See also: 4.000 to 20.000 mA [0.001 mA] -/+10.0 V [0.1 V] 0.0 to 10.0 V [0.1 V] 10 V 2 Path: Inputs & Outputs>Analog Inputs 91, 92 Sets the highest input value to the analog input 2 scaling block. See an example of Analog Input #1 scaling in parameter 322. 326 Analog In 2 Lo Range: Default: Access: See also: 4.000 to 20.000 mA [0.001 mA] -/+10.0 V [0.1 V] 0.0 to 10.0 V [0.1 V] 0.
327 Analog In 2 Loss Range: Default: Access: See also: 0 = Disabled 1 = Fault 2 = Hold Input (use last frequency command) 3 = Set Input Lo (use Minimum Speed as frequency command) 4 = Set Input Hi (use Maximum Speed as frequency command) 5 = Go to Preset1 (use Preset1 as frequency command) 6 = Hold OutFreq (maintain last output frequency) 0 = Disabled 2 Path: Inputs & Outputs>Analog Inputs 91, 92, 190 Selects drive action when an analog signal loss is detected. (1.6 V = signal loss, 1.
341 Anlg Out Absolut Range: Default: Access: See also: See figure 12.52 See figure 12.52 2 Path: Inputs & Outputs>Analog Outputs 342 An alo gO ut1 Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output. See parameter 343 for specific signals that can be output.
343 Analog Out1 Hi Range: 0.00 to 10.00 Volts [0.01 Volt] Default: Access: See also: 10.00 Volts 1 Path: Inputs & Outputs>Analog Outputs 342 Scales the analog output voltage at the source value maximum. Scaling the Analog Output You define the scaling for the analog output by entering analog output voltages into Analog Out1 Lo and Analog Out1 Hi. These two output voltages correspond to the bottom and top of the possible range covered by the quantity being output.
361 362 363 364 365 366 Digital In1 Sel - Stop-CF (4) Digital In2 Sel - Start (5) Digital In3 Sel - Function Loss (3) Digital In4 Sel - Jog (10) Digital In5 Sel - Auto/Manual (18) Digital In6 Sel - Speed Sel 1 (15) Range: Default: Access: See also: Parameter Descriptions 0 = Not Used 1 = Enable 2 = Clear Faults1 3 = Function Loss 4 = Stop - CF2 5 = Start 6 = Fwd/Reverse2 7 = Run3 8 = Run Forward3 9 = Run Reverse3 10 = Jog 11 = Jog Forward 12 = Jog Reverse 13 = Stop Mode B 14 = Bus Reg Md B 15 = Speed Se
1 When Digital In”x” Sel is set to option 2 (Clear Faults), the Stop key cannot be used to clear a fault condition. 2Typical 3-wire inputs. These require that only 3-wire functions are chosen. Including 2-wire selections will cause a type 2 alarm. 3Typical 2-wire inputs. These require that only 2-wire functions are chosen. Including 3-wire selections will cause a type 2 alarm. 4To access Preset Speed 1, set Speed Ref A Sel to Preset Speed 1. See table 12.5. Table 12.
2 = Clear Faults: This function allows an external device to reset drive faults through the terminal block if Logic Source Sel (89) is set to Terminal Blk or All Ports. An open-to-closed transition on this input will reset the current fault (if any). If this input is configured at the same time as Stop-Clear Faults, then only the Clear Faults input can actually cause faults to be reset. 3 = Function Loss: If the function loss input is open, a fault is generated.
inputs while the drive is stopped will cause the drive to run unless the Stop - Clear Faults input function is configured and open. If one or both of these input functions are assigned to more than one physical digital input at a time, a digital input configuration alarm will be asserted. 10 = Jog: An open-to-closed transition on this input while the drive is stopped causes the drive to start (jog) in the current direction. When the input opens while the drive is running (jogging), the drive will stop.
table 12.7 still applies, but the unconfigured input function should be considered permanently open. 13 = Stop Mode B: This digital input selects between two different drive stop modes. If the input is open, then Stop Mode A selects which stop mode to use. If the input is closed, the Stop Mode B selects which stop mode to use. If this input function is not configured, then Stop Mode A selects which stop mode to use.
Table 12.
23, 24 = MOP Increment, MOP Decrement: The MOP is a reference setpoint (called the MOP Value) that can be incremented and decremented by external devices. These inputs are used to increment and decrement the Motor Operated Potentiometer (MOP) value inside the drive. The MOP value will be retained through a power cycle. While the MOP Increment input is closed, the MOP value will increase at the rate contained in MOP Rate. The rate units are Hz per second.
28 = PI Reset: If this input function is closed, the integrator for the Process PI loop will be reset to 0. If this input function is open, the integrator for the Process PI loop will integrate normally. 29-38 = Reserved 39 = UserSetBit0 40 = UserSetBit1 If either UserSetBit0 or UserSetBit1 is not defined, a zero value is used in place of the input to determine which User Set is loaded, while Dynamic Mode is enabled. These bits only affect the drive when Dynamic Mode (204) is active. See table 12.9.
380 Digital Out1 Sel Range: 1 = Fault1 2 = Alarm1 3 = Ready 4 = Run 5 = Forward Run 6 = Reverse Run 7 = Auto Restart 8 = Reserved 9 = At Speed 10 = At Freq2 11 = At Current2 12 = At Torque2 13 = At Temp2 14 = At Bus Volts2 15 = At PI Error2 16 = DC Braking 17 = Curr Limit 18 = Economize 19 = Motor Overld 20 = Power Loss 21 = Input 1 Link 22 = Input 2 Link 23 = Input 3 Link 24 = Input 4 Link 25 = Input 5 Link 26 = Input 6 Link 27 = TB in Manual Default: Access: See also: 1 = Fault 1 Path: Inputs & Output
the motor (indicates 2–wire control in forward). 6 = Reverse Run: The drive is outputting voltage and frequency to the motor (indicates 2–wire control in reverse). 7 = Auto Restart: The drive is currently executing the Auto Restart or “Run at Power Up” function. 8 = Reserved 9 = At Speed: The output frequency equals or exceeds the commanded speed. 10 = At Freq: The drive output frequency equals or exceeds the programmed limit. Also see Dig Out1 Level (381), Dig Out1 OnTime (382), and Dig Out1 OffTime (383).
23 = Input 3 Link: Outputs the state of digital input 3. 24 = Input 4 Link: Outputs the state of digital input 4. 25 = Input 5 Link: Outputs the state of digital input 5. 26 = Input 6 Link: Outputs the state of digital input 6. 27 = TB in Manual: Terminal block has manual reference control. 381 Dig Out1 Level Range: 0.0 to 819.2 [0.1] Default: Access: See also: 0.0 1 380 Path: Inputs & Outputs>Digital Outputs Sets the relay activation level for options 10-15 in parameter 380 (Digital Out1 Sel).
384 Digital Out2 Sel Range: 1 = Fault1 2 = Alarm1 3 = Ready 4 = Run 5 = Forward Run 6 = Reverse Run 7 = Auto Restart 8 = Reserved 9 = At Speed 10 = At Freq2 11 = At Current2 12 = At Torque2 13 = At Temp2 14 = At Bus Volts2 15 = At PI Error2 16 = DC Braking 17 = Curr Limit 18 = Economize 19 = Motor Overld 20 = Power Loss 21 = Input 1 Link 22 = Input 2 Link 23 = Input 3 Link 24 = Input 4 Link 25 = Input 5 Link 26 = Input 6 Link 27 = TB in Manual Default: Access: See also: 4 = Run 1 Path: Inputs & Output>D
6 = Reverse Run: The drive is outputting voltage and frequency to the motor (indicates 2–wire control in reverse). 7 = Auto Restart: The drive is currently executing the Auto Restart or “Run at Power Up” function. 8 = Reserved 9 = At Speed: The output frequency equals or exceeds the commanded speed. 10 = At Freq: The drive output frequency equals or exceeds the programmed limit. Also see Dig Out2 Level (385), Dig Out2 OnTime (386),and Dig Out2 OffTime (387).
24 = Input 4 Link: Outputs the state of digital input 4. 25 = Input 5 Link: Outputs the state of digital input 5. 26 = Input 6 Link: Outputs the state of digital input 6. 27 = TB in Manual: Terminal block has manual reference control. 385 Dig Out2 Level Range: 0.0 to 819.2 [0.1] Default: Access: See also: 0.0 1 384 Path: Inputs & Output>Digital Outputs Sets the relay activation level for options 10-15 in parameter 384 (Digital Out2 Sel). Units are assumed to match the selection in parameter 384 (i.e.
387 Dig Out2 OffTime Range: 0.00 to 600.00 Sec [0.01 Sec] Default: Access: See also: 0.00 Sec 2 Path: Inputs & Output>Digital Outputs 384 Sets the off delay time for the digital outputs. This is the time between the disappearance of a condition and de-activation of the relay. Dig Out2 OnTime (386) Output Frequency (384) Dig Out2 Level (385) Comparator Delay Timer Relay Out2 (Term 24, 25, 26) Dig Out2 OffTime (387) Figure 12.
Parameter Descriptions 12-102
CHAPTER 13 Troubleshooting the Drive ! ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
CONTROL/POWER CONN UIB CONN COMM PORT CTRL BD GND . POWER CONTROL WIRE STRIP Front View (Cover Removed) -DC -DC ➊ ➋ L1 R L2 S L3 +DC BRK T1 T U T2 V T3 W PE PE Measure the DC bus voltage at the +DC terminal of the power terminal strip and the -DC test point. -DC Test Point Description DC Bus (-) Location on A and B frames Notes DC Bus (-) Location on C and D frames Figure 13.1 – Location of DC Bus Voltage Measuring Points Step 5.
13.2 Determining Drive Status Using the Ready LED Network Status LEDs* Ready LED See table 12.1 Front View *Network status LEDs are not available unless a network communications module is installed in the drive. Refer to the appropriate network module manual for these status LED definitions. Figure 13.2 – Location of the Ready LED Table 13.1 – Ready LED Status Definitions Color Green Yellow See section 13.3. Red See section 13.4.
13.3 About Alarms Alarms indicate conditions that may affect drive operation or application performance. There are two alarm types, as described in table 13.2. Table 13.2 – Types of Alarms Type User-Configurable Alarm Description These alarms alert the operator of conditions that, if left untreated, may lead to a fault condition. The drive continues to operate during the alarm condition. The alarms are enabled or disabled using Alarm Config 1 (259).
13.3.1 Alarm Descriptions Alarm Analog In Loss Type Table 13.3 – Alarm Descriptions Description An analog input is configured for alarm on signal loss and signal loss has occurred. Bipolar Conflict Parameter 190 (Direction Mode) is set to Bipolar or Reverse Dis and one of more of the following digital input functions is configured: Fwd/Rev, Run Fwd, Run Rev, Jog Fwd, or Jog Rev. Dig In ConflictA Digital input functions are in conflict. Combinations marked with a will cause an alarm.
Alarm Type Table 13.3 – Alarm Descriptions (Continued) Description DigIn Bad Value Unsupported function selected in Digital In”x” Sel Drive OL Level 1 The calculated IGBT temperature requires a reduction in Drive OL Level 2 The calculated IGBT temperature requires a reduction in Flux Amps Ref Rang Result of autotune procedure (61).
Type Table 13.3 – Alarm Descriptions (Continued) Alarm Description Datalink ln is linked to Dyn UserSetSel (205) without the UserSet Conflict identical condition being present in the other two User sets. This alarm will occur even if the other two User Sets are unused. A digital input is set to UserSetBitx without the identical condition being present in the other two User sets. This alarm will occur even if the other two User Sets are unused.
Type Table 13.5 – Fault Types Auto-Reset/Run Non-Resettable User-Configurable 13-8 Fault Description If the drive is running when this type of fault occurs, and Auto Rstrt Tries (174) is set to a value greater than 0, a user-configurable timer, Auto Rstrt Delay (175) begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.
The drive indicates faults in the following ways: • Ready LED on the drive cover (see section 13.2). • Drive status parameters Drive Status 1 (209) and Drive Status 2 (210). • Entries in the fault queue (see section 13.4.1). • Pop-up screen on the LCD OIM. See figure 13.3. The screen displays: • Fault number • Fault name • Time that has elapsed since fault occurred. Fault Auto - Fault - Fxxxxx Fault Text String Time Since Fault xxxx:xx:xx ACKNOWLEDGE Press any F Key to Acknowledge the Fault Figure 13.
in PowerUp Marker to determine when the fault occurred relative to the last drive power up. The time stamp is cleared when the fault queue is cleared. Refer to section 13.8.1 for information on accessing the fault queue using the LCD OIM. Refer to instruction manual D2-3488 for information on accessing the fault queue using VS Utilities software. 13.4.2 Clearing Faults A fault condition can be cleared by the following: ESC/ Step 1.
13.4.3 Fault Descriptions and Corrective Actions Table 13.6 describes drive faults and corrective actions. It also indicates if the fault is: ➀ Auto-resettable ➁ Non-resettable ➂ User-configurable Analog In Loss 29 Type Fault No. Table 13.6 – Fault Descriptions and Corrective Actions Description An analog input is configured to fault on signal loss. A signal loss has occurred. Action 1. Check parameters. 2. Check for broken/loose connections at inputs.
Decel Inhibit 24 Type Fault No. Table 13.6 – Fault Descriptions and Corrective Actions (Continued) Description Action The drive is not 1. Verify input voltage is following a commanded within drive specified deceleration because it limits. is attempting to limit bus 2. Verify system ground voltage. impedance follows proper grounding techniques. 3. Disable bus regulation and/or add dynamic brake resistor and/or extend deceleration time.
HW OverCurrent 12 Type Fault No. Table 13.6 – Fault Descriptions and Corrective Actions (Continued) Description The drive output current has exceeded the hardware current limit. Action Check programming. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current. Motor dynamics cannot be accommodated by autotuning. Manual tuning of the current loop required. Diagnostic Item #51 may need to be reduced. Consult technical support.
OverVoltage 5 Type Fault No. Table 13.6 – Fault Descriptions and Corrective Actions (Continued) Description DC bus voltage exceeded maximum value. Parameter Chksum 100 The checksum read Params Defaulted 48 The drive was commanded to write default values to EEPROM. Phase U to Grnd 38 Phase V to Grnd 39 Phase W to Grnd 40 Phase UV Short 41 Phase VW Short 42 Phase UW Short 43 Port 1-6 DPI Loss 8186 13-14 Action Monitor the AC line for high line voltage or transient conditions.
Port 1-6 Net Loss Type Fault No. Table 13.6 – Fault Descriptions and Corrective Actions (Continued) Description The network module connected to DPI port stopped communicating. 7176 Action 1. Check communication module for proper connection to external network. The fault code indicates 2. Check external wiring to the offending port module on port. number (71 = port 1, 3. Verify external network etc.) fault.
SW OverCurrent 36 Trnsistr OvrTemp 9 Type Fault No. Table 13.6 – Fault Descriptions and Corrective Actions (Continued) Description Action The drive output current Check for excess load, improper DC boost setting. DC brake volts set too high. Output transistors have 1. Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded 40°C (104°F) for NEMA Type 1 installations or 50°C (122°F) for Open type installations. has exceeded the software current.
Table 13.7 – Fault Names Cross-Referenced by Fault Number No.1 Fault 2 3 4 5 7 8 9 12 13 24 25 29 33 36 1 Function Loss Power Loss UnderVoltage OverVoltage Motor Overload Heatsink OvrTemp Trnsistr OvrTemp HW OverCurrent Ground Fault Decel Inhibit OverSpeed Limit Analog In Loss Auto Rstrt Tries SW OverCurrent No. 1 Fault No.
13.6 Common Symptoms and Corrective Actions Table 13.9 – Drive Does Not Start From Start, Run, or Jog Inputs Wired to the Terminal Block Indication(s) Flashing red Ready LED. Cause(s) Drive is faulted. Corrective Action Clear fault: • Press OIM Stop key if that OIM is control source. • Cycle power. • Set Fault Clear (240) to 1. • Toggle terminal block stop or terminal block reset digital input if terminal block is the control source. Incorrect operation Incorrect input wiring.
Table 13.9 – Drive Does Not Start From Start, Run, or Jog Inputs Wired to the Terminal Block (Continued) Indication(s) Cause(s) Corrective Action Incorrect operation Analog input does not work. See Anlg In Config (320). Verify that correct from the terminal block. (cont’d) terminals are used for configuration as voltage input or current input. Incorrect input logic wiring. See Dig In Status diagnostic parameter (216). Verify that the input is detected properly.
Table 13.10 – Drive Does Not Start or Jog From OIM (Continued) Indication Cause(s) Flashing yellow Ready Enable input is open. LED. Corrective Action Close terminal block enable input. The terminal block stop Close terminal block stop input is open and control input. source is set to All Ports. Start inhibit bits are set. Check status in Start Inhibits (214). Drive Status 1 (209) Logic Source Sel (89) is indicates logic control not equal to the desired source.
Table 13.12 – Drive Does Not Operate in Manual Mode Indication Cause(s) Corrective Action Check Manual Mask (286) and Manual Owner (298) for logic verification and disabled source. Table 13.13 – Motor and/or Drive Will Not Accelerate to Commanded Speed Indication Cause(s) Acceleration time is excessive. Incorrect value in Accel Time “x” (140, 141). Drive is forced into Excess load or short current limit, slowing or acceleration time. stopping acceleration.
Table 13.15 – Drive Will Not Reverse Motor Direction Indication None Cause(s) Corrective Action Digital input is not Check Digital In”x” Sel. selected for reversing Choose correct input and control. program for reverse. Digital input is incorrectly wired. Check input wiring. Direction Mode (190) parameter is incorrectly programmed. Reprogram Direction Mode (190) for analog bipolar or digital unipolar control. Motor wiring is Switch two motor leads. improperly phased for reverse. A bipolar analog 1.
13.7 Replacement Parts Table 13.17 – OIM Cables Description Part Number LCD OIM Cable for remote use RECBL-LCD LCD OIM Extender Cable (0.3 meter) RECBL-F03 LCD OIM Extender Cable (1 meter) RECBL-F10 LCD OIM Extender Cable (3 meters) RECBL-F30 LCD OIM Extender Cable (9.0 meters) RECBL-F90 Table 13.18 – NEMA 4 Covers Description Part Number B-Frame Cover NEMA 4X/12 6SP4X-CVR-B D-Frame Cover NEMA 4X/12 6SP4X-CVR-D E-Frame Cover NEMA 4X 6SP4X-CVR-E E-Frame Cover NEMA 12 6SP12-CVR-E 13.
13.8.1 Accessing the Fault Queue As described in section 13.4.1, the drive automatically retains a history of the last four faults that have occurred in the fault queue. To access the fault queue, press the F4 key at the process display screen, or see figure 13.4 to access the fault queue from the Main Menu.
13.8.3 Accessing the Drive Status Parameters The LCD OIM provides quick access to the drive status parameters by grouping them in the Status Info submenu. To access these parameters, see figure 13.7. >> Stopped Auto P0: SP600 Main Menu Diagnostics: OIM Version Fault Info Status Info Diag: Status Info Drive Status1 Drive Status2 Drive Alarm1 Diagnostics Lang Monitor Highlight parameter Highlight item Highlight Diagnostics icon Select Figure 13.7 – Accessing the Drive Status Parameters 13.8.
13.8.5 Determining the Product Version The LCD OIM provides hardware and firmware version information for connected devices, including the OIM, down to the component level. Device Version To access the device version information, refer to figures 13.9 and 13.10. >> Stopped Auto P0: SP600 Main Menu Diagnostics: View Fault Queue Device Version OIM Version See figure 12.9 Diagnostics Monitor Lang Highlight item Highlight Diagnostics icon Figure 13.
OIM Version The OIM Version selection provides information on the OIM you are using to access this data. See figures 13.11 and 13.12. >> Stopped Auto P0: SP600 Main Menu Diagnostics: OIM Version Fault Info Status Info See figure 12.11 Diagnostics Monitor Lang Highlight item Highlight Diagnostics icon Figure 13.11 – Accessing the OIM Version Information Diag: Prodct Ver FW Ver: x.
13.8.6 Contacting Tech Support for Assistance The Tech Support option in the Diagnostics menu provides information regarding technical support.
APPENDIX A Technical Specifications Table A.
Table A.2 – Agency Certification Type Type 1, Flange Type 12, 4X/12, IP30 Type IP52 IP66 ✔ ✔ ✔ ✔ C ✔ UL ® US Certification Listed to UL508C and CAN/CSA-C2.2 No.
Table A.3 – Environment Altitude 1000 m (3300 ft) max. without derating Ambient Operating Temperature Without Derating: Open Type, IP20, IP54, NEMA Type 1, and Flange Mount: 0 to 50°C (32 to 122°F) IP66 and NEMA Type 4X/12: 0 to 40°C (32 to 104°F) Storage Temperature (all const.) –40 to 70°C (158°F) Atmosphere Important: Relative Humidity 5 to 95% non-condensing Shock 15G peak for 11ms duration (±1.0 ms) Vibration 0.152 mm (0.006 in.
Table A.4 – Electrical Voltage Tolerance See table A.10 for Full Power and Operating Range. Frequency Tolerance 47 to 63 Hz Input Phases Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current. Displacement Power Factor 0.98 across speed range Efficiency 97.5% at rated amps, nominal line volts. Maximum Short Circuit Rating 200,000 amps symmetrical.
Table A.5 – Control (Continued) Electronic Motor Overload Protection Class 10 protection with speed-sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File E59272, volume 12. Table A.
Table A.
Table A.6 – Control Inputs, Outputs, and Power Supplies (Continued) Six Digital Inputs Input voltage Logic thresholds 24V (nominal) logic 0: Vin < 3.2V; logic 1: Vin > 19.2V Input resistance 2kΩ Isolation ±25V Assertion response (hardware only) 9ms maximum Negation response (hardware only) 1ms maximum Terminal block size 0.05 mm2 to 1.
Table A.
Table A.
Table A.9 – Maximum Motor Lead Lengths 10 15 20 25 A-10 Shielded Unshielded 7.
Table A.9 – Maximum Motor Lead Lengths * Unshielded Shielded Unshielded Shielded Unshielded Shielded Unshielded 480 V Carrier Drive Freq.
HP @ Motor (Drive Output) Derated Power Range No Drive Output Full Power Range Drive Operating Range Nominal Motor Voltage -10% Nominal Motor Voltage Drive Rated Voltage Drive Rated Voltage +10% Actual Line Voltage (Drive Input) HP @ Motor (Drive Output) Example: 5 HP 3.7 HP No Drive Output 342V 480V 460V 528V Actual Line Voltage (Drive Input) Calculate the maximum power of a 5 HP, 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input.
APPENDIX B Parameters Cross-Referenced by Name The following table lists the complete set of SP600 parameters in alphabetical order. Path (File>Group) Page No.
Parameter Name Break Frequency Break Voltage No. Path (File>Group) Page No.
Parameter Name No. Path (File>Group) Page No.
Parameter Name No. Path (File>Group) Page No.
Parameter Name No. Path (File>Group) Page No.
Parameter Name Rated Volts No. Path (File>Group) Page No.
Parameter Name Torque Perf Mode No. Path (File>Group) Page No.
B-8 SP600 AC Drive User Manual
Analog Input Selection Path Hz Reference A + (118) (91) Ref A Scale/Limit (92) Speed Ref A Hi (90) Speed Ref A Lo Speed Ref A Sel Trim Out Sel Hz Trim Scale/Limit (119) TB Manual Hz TB Manual Scale/Limit (120) Trim Hi PI Reference % PI Reference Scale/Limit (126) PI Reference Sel Cal Analog 2 (96) TB Man Ref Sel Trim Lo (117) Trim In Select Volts or mA (128) PI Feedback Sel (147) Current Lmt Sel (157) DC Brk Levl Sel PI Feedback % PI Feedback Scale/Limit Current Limit % R
C-2 SP600 AC Drive User Manual
PI Ref Linear Ramp PI Cmd + - abs PI Error PI XS Error * + + -1 z + + PI Output 0 -32K +32K Process PI Block Diagram Spd Cmd PI_Config .Exclusive Current Limit or Volt Limit Spd Cmd PI_Config .PreloadCmd PI_Status .Enabled Preload Value PI_Status .Hold PI Ki PI_Config .Invert PI_Config .Sqrt *(PI Fbk Sel) 0 PI_Config .RampCmd PI_Status .
D-2 SP600 AC Drive User Manual
APPENDIX E Record of User Settings No.
No.
No.
No.
No.
No.
INDEX A Accel Time 1 (140), 12-37 Accel Time 2 (141), 12-37 access levels, parameter, 11-5 Alarm 1 @ Fault (229), 12-69 Alarm 2 @ Fault (230), 12-69 Alarm Config 1 (259), 12-72 alarms about, 13-4 descriptions, 13-5 names cross-referenced to numbers, 13-7 Analog In 1 Hi (322), 12-81 Analog In 1 Lo (323), 12-82 Analog In 1 Loss (324), 12-82 Analog In 2 Hi (325), 12-83 Analog In 2 Lo (326), 12-83 Analog In 2 Loss (327), 12-84 Analog In1 Value (16), 12-7 Analog In2 Value (17), 12-7 analog input selection path d
Data Out B2 - Link B Word 2 (313), 12-78 Data Out C1- Link C Word 1 (314), 12-78 Data Out C2- Link C Word 2 (315), 12-78 Data Out D1- Link D Word 1 (316), 12-79 Data Out D2- Link D Word 2 (317), 12-79 Datalinks, 2-12 DB Resistor Type (163), 12-46 DC Brake Level (158), 12-43 DC Brake Lvl Sel (157), 12-43 DC Brake Time (159), 12-44 DC Bus Memory (13), 12-7 DC Bus Voltage (12), 12-7 DC bus voltage measuring points, 13-1, 13-2 Decel Time 1 (142), 12-38 Decel Time 2 (143), 12-38 derating guidelines, A-8 device i
features, drive, 2-7 to 2-17 F-Keys, customizing, 9-12 flange-mount drive cutout dimensions, 3-12 to 3-14, ?? to 3-14 Flux Current (5), 12-5 Flux Current Ref (63), 12-16 Flux Up Mode (57), 12-14 Flux Up Time (58), 12-15 Flying Start En (169), 12-49 flying start feature, 2-17 Flying StartGain (170), 12-49 frame size, identifying drive by, 2-3 function keys, see F-Keys function loss, 7-7, 7-9, 12-89 fuses, 4-9 G grounding, 5-3 I I/O terminal block specifications, 4-5 I/O wiring diagram, 7-7 input amps ratin
N NEMA enclosure ratings, 2-3 to 2-6 network data transfer, 2-12 modules, 2-23 status LEDs, 13-3 network modules, 2-23 O OIM reference, displaying and changing, 9-11 OIM, LCD cables, 9-1 connections, 9-1 display description, 9-3 display timeout period, setting, 9-15 drive status parameters, accessing, 13-25 fast power up, 9-6 fault parameters, accessing, 13-24 fault queue, accessing, 13-24 F-Keys, customizing, 9-12 installing and removing, 9-2 key descriptions, 9-4 loading and saving user sets, 9-8 logic a
PI Status (134), 12-36 PI Upper Limit (132), 12-35 plugs, sealing unused conduit holes with, 6-3 Power Loss Mode (184), 12-52 Power Loss Time (185), 12-52 power terminal block specifications, 4-3 Power Up Marker (242), 12-72 power wire sizes, 4-3 power wiring, 4-1 to 4-3 preset frequency, 2-9 Preset Speed 1 (101), 12-26 Preset Speed 2 (102), 12-26 Preset Speed 3 (103), 12-26 Preset Speed 4 (104), 12-26 Preset Speed 5 (105), 12-26 Preset Speed 6 (106), 12-26 Preset Speed 7 (107), 12-26 process display screen
OIM, 9-17 stopping, user-initiated, 7-2 T TB Man Ref Hi (97), 12-25 TB Man Ref Lo (98), 12-26 TB Man Ref Sel (96), 12-25 technical assistance, 1-1 terminal block, I/O location, 5-2 specifications, 4-5 terminal block, power location, 5-2 specifications, 4-3 test point codes and functions, 13-17 Testpoint 1 Data (235), 12-70 Testpoint 1 Sel (234), 12-70 Testpoint 2 Data (237), 12-70 Testpoint 2 Sel (236), 12-70 thermal overload protection, 2-11 thermal overload, motor, 12-9 three-wire start/stop control, 10-
U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Publication D2-3485-5-December 2004 Copyright © 2004 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
