Solar Turbine Addendum Version 6.
The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations: ! ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product.
CONTENTS Chapter 1 Introduction 1.1 Intended Audience........................................................................................... 1-1 1.2 Other Required Manuals ................................................................................. 1-1 Chapter 2 About the Drive and Cabinet 2.1 Identifying the Solar Turbine Drive by Model Number and Ratings................. 2-1 2.2 Enclosure Rating .............................................................................................
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List of Figures Figure 2.1 – Identifying the Drive Model Number ..................................................... 2-1 Figure 2.2 – Solar Turbine 1 HP Drive Component Locations.................................. 2-2 Figure 2.3 – Solar Turbine 5 HP Drive Component Locations.................................. 2-3 Figure 3.1 – Drive Dimensions ................................................................................. 3-2 Figure 3.2 – Wire Routing Locations for 1 HP Drive................................
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List of Tables Table 2.1 – Drive Ratings ......................................................................................... 2-1 Table 3.1 – Drive Dimensions and Weights.............................................................. 3-1 Table 3.2 – Power and NEMA Enclosure Ratings .................................................... 3-2 Table 4.1 – Recommended Input Line Fuse Ratings ............................................... 4-1 Table 4.2 – Recommended Power Wire Sizes ...........................
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CHAPTER 1 Introduction This addendum covers the features and specifications that are unique to the GV3000/SE Solar Turbine drives. GV3000/SE Solar Turbine drives operate from a 120 VDC input, requiring a different power supply than standard GV3000/SE drives. Only product information that is unique to Solar Turbine drives is covered in this addendum. This addendum must be used along with the GV3000/SE software and hardware instruction manuals listed in section 1.2. 1.
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CHAPTER 2 About the Drive and Cabinet This chapter describes how to identify the Solar Turbine drive and cabinet layout using the Solar Turbine model number and drive power ratings. Internal cabinet component drawings are also provided. 2.1 Identifying the Solar Turbine Drive by Model Number and Ratings The Solar Turbine drive is available in 1 HP and 5 HP versions. Each drive can be identified by its model number. See figure 2.1. This number appears on the shipping label and on the drive’s nameplate.
2.2 Enclosure Rating The Solar Turbine 1 HP and 5 HP cabinets have a NEMA 1 enclosure rating: NEMA 1: Vented. Contains a communication access door that allows access to the communication port without removing the cover. Intended for general-purpose indoor applications. 2.3 Identifying Solar Turbine Cabinet Components The Solar Turbine drive has the following main components. The identification numbers provided correspond to the numbers used in figure 2.2 (1 HP) and figure 2.3 (5 HP). 1.
9 2 3 10 FAN ASSEMBLY GATE DRIVER BOARD FAN ASSEMBLY (INTERNAL) SIGNAL BOARD 1 5 8 IGBT MODULE 4 MEMBRANE SWITCH (KEYPAD/BRACKET) 7 POWER BOARD REGULATOR BOARD MN 5G0160S Figure 2.
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CHAPTER 3 Cabinet Mounting and Wire Routing This chapter provides information on how to mount the Solar Turbine drive. Also shown are the entry areas where wiring is to be routed in and out of the drive. Please refer to instruction manual D2-3360 for detailed information on planning your drive installation and for further information on proper wiring routing of power and signal wiring and grounding of GV3000/SE drives. 3.
E A C D B Figure 3.1 – Drive Dimensions 3.1.1 Verifying the Drive’s Watts Loss Rating When mounting the drive inside another enclosure, you should determine the watts loss rating of the drive from table 3.2. Ensure adequate ventilation is provided based on the drive’s watts loss rating. Table 3.2 – Power and NEMA Enclosure Ratings 3-2 HP Rating NEMA Rating Input Volts Input Amps Output Amps at 2kHz Output Output Amps at 4 Amps at 8 Power Loss Watts kHz kHz (Full Load) 1 HP 1 120 13.4 11.
3.2 Cabinet Wire Routing All wiring should be installed in conformance with the applicable local, national, and international codes (for example, NEC/CEC). Signal wiring, control wiring, and power wiring must be routed in separate conduits to prevent interference with drive operation. Figures 3.2 and 3.3 show the wire routing of the cabinet for 1 HP and 5 HP drives, respectively. ! ATTENTION: Do not route signal and control wiring with power wiring in the same conduit.
Regulator Terminal Strip Power Strip Terminals Ground Terminals Signal Control Input Power (Terminal Strip) or Snubber Resistor Braking Motor Leads or Input Power and Motor Leads User Wire Routing Cover Base (4) .875 [22/2 mm] diameter Holes (Nema 1) Figure 3.
Regulator Terminal Strip Power Strip Terminals Ground Terminals Signal Control (Terminal Strip) Motor Leads Input Power or or Snubber Resistor Input Power Braking and Motor Leads User Wire Routing (1) .875 [22.2mm] diameter Hole (NEMA 1) Cover Base (3) 1.094 [27.8mm] diameter Holes (Nema 1) Bottom View Figure 3.
3.3 Grounding the Cabinet ! ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. The Solar Turbine drive should be grounded in accordance with the instructions given for mounting a GV3000/SE drive in instruction manual D2-3360.
CHAPTER 4 Installing Power Wiring This chapter describes how to connect 120 volt DC input power to a 1 HP or 5 HP GV3000/SE Solar Turbine drive. Guidelines for motor lead lengths are also provided. Please refer to instruction manual D2-3360 for complete information on wiring a GV3000/SE drive. 4.1 Installing Fuses for Branch Circuit Protection ! ATTENTION: Most codes require that upstream branch protection be provided to protect input power wiring.
User’s 120 VDC Supply _ + Manual Disconnect User Supplied DC Fuses * * B2 (–) B1 (+) Solar Turbine Power Module ~ U T1 User Supplied V T2 Motor Overload Relay (If Electronic Overload Is Not Used) W T3 GND PE M * 5 HP Drive: Terminals B1 and B2 1 HP Drive: Terminals (+) and (–) Figure 4.
4.3 Installing Power Wiring from the DC Power Supply to the Drive’s Internal DC Bus Terminals ! ATTENTION: Do not route signal and control wiring in the same conduit with power wiring. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: If the GV3000/SE drive is connected to an external DC bus, the user is responsible for DC bus short-circuit protection.
ATTENTION: On the 5 HP Solar Turbine drive, the positive DC input must be connected to the (+) terminal. The negative DC input must be connected to the (–) terminal. These terminals cannot be interchanged. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ! 1 HP Drive B1 (+) B2 (-) 10V 10 COM V/T2 W/T3 Motor Leads DC Bus Volts DC Inputs U/T1 5 HP Drive U/T1 V/T2 W/T3 Motor Leads DC Negative Input DC Positive Input Figure 4.
4.4 Recommended Motor Lead Lengths The following motor lead lengths are recommended to reduce line disturbances and noise. Table 4.4 – Recommended Motor Lead Lengths Maximum Lead Length in Feet Carrier Frequency Drive Power Rating 2 kHz 4 kHz 8 kHz 1 HP 500 500 500 5 HP 800 500 500 Refer to instruction manual D2-3360 for detailed instructions on installing output power wiring.
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CHAPTER 5 Troubleshooting the Drive The GV3000/SE Solar Turbine drive displays alarm and fault codes to signal a problem detected during self tuning or drive operation. These codes are described in instruction manual D2-3359. This chapter provides general troubleshooting safety guidelines and replacement part information that is unique to a 1 HP or 5 HP GV3000/SE Solar Turbine drive.
Table 5.
APPENDIX A Solar Turbine Drive Parameters For Solar Turbine drives the following parameters have different default values than standard GV3000/SE drives: Parameter Solar Turbine Default Setting P.048 V/Hz H.000 90 H.017 3 H.021 85 Please refer to Instruction Manual D2-3359 for detailed descriptions of drive parameters.
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INDEX A About the drive and cabinet, 2-1 to 2-4 B Identifying drive by model number and ratings, 2-1 Input disconnect, 4-1 Input terminal identification, 4-4 Intended audience, 1-1 Introduction, 1-1 Branch circuit protection, 4-1 M C Model number, 2-1 Mounting, 3-1 Cabinet components, 2-2 to 2-4 Cabinet mounting, 3-1 to 3-3 Component locations 1 HP drive, 2-2 5 HP drive, 2-3 Components identifying, 2-2 P Power wiring, 4-1 to 4-5 DC input, 4-2 motor lead lengths, 4-5 recommended wire sizes, 4-3 D R
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U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication D2-3406-September 1999 Copyright © 1999 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
