Specifications

3–7 System Installation Recommendations
Publication 1747-6.2
A hard-wired master control relay (supplied by you) provides a
convenient means for emergency controller shutdown. Since the
master control relay allows the placement of several emergency-stop
switches in different locations, its installation is important from a
safety standpoint. Overtravel limit switches or mushroom head push
buttons are wired in series so that when any of them opens, the
master control relay is de-energized. This removes power to input
and output device circuits.
!
ATTENTION: Never alter these circuits to defeat
their function, since serious injury and/or machine
damage could result.
Important: If you are using a DC power supply, interrupt the DC
side rather than the AC side to avoid the additional
delay of power supply turn-on and turn-off. The DC
power supply should receive its power directly from the
fused secondary of the transformer. Connect the power
to the DC input and output circuits through a set of
master control relay contacts.
Place the main power disconnect switch where operators and
maintenance personnel have quick and easy access to it. If you
mount a disconnect switch inside the controller enclosure, place the
switch operating handle on the outside of the enclosure, so that you
can disconnect power without opening the enclosure.
Whenever any of the emergency-stop switches are opened, power to
input and output devices is stopped.
When you use the master control relay to remove power from the
external I/O circuits, power continues to be provided to the
controller’s power supply so that diagnostic indicators on the
processor can still be observed.
The master control relay is not a substitute for a disconnect to the
controller. It is intended for any situation where the operator must
quickly de-energize I/O devices only. When inspecting or installing
terminal connections, replacing output fuses, or working on
equipment within the enclosure, use the disconnect to shut off power
to the rest of the system.
Important: The operator must not control the master control relay
with the processor. Provide the operator with the safety
of a direct connection between an emergency-stop
switch and the master control relay.
Master
C
ontrol
Relay