Specifications

7–5 Wiring Your I/O Modules
Publication 1747-6.2
The following are general recommendations for wiring I/O devices.
!
ATTENTION: Before you install and wire I/O
devices, disconnect power from the controller and any
other source to the I/O devices.
Use acceptable wire gauge — The I/O wiring terminals are
designed to accept two wires per terminal (maximum) of the
following size wire:
• Europe: 2mm
2
cross section or smaller
• United States: 14 AWG or smaller stranded wires
See diagram on page 7–6 for maximum torque values for wiring
terminal screws and terminal block screws.
Label wires — Label wiring to I/O devices, power sources, and
ground. Use tape, shrink-tubing, or other dependable means for
labeling purposes. In addition to labeling, use colored insulation to
identify wiring based on signal characteristics. For example, you
may use blue for DC I/O wiring and red for AC I/O wiring.
Secure wires — Route the wires down and away from the module,
securing them with the cable tie.
Bundle wires — Bundle wiring for each similar I/O device together.
If you use ducts, allow at least 5 cm (2 in.) between the ducts and the
controller so there is sufficient room to wire the devices.
Identify terminals — Terminal cover plates have a write-on area for
each terminal. Use this area to identify your I/O devices. Label the
removable terminal block if you have not already.
!
ATTENTION: Calculate the maximum possible
current in each power and common wire. Observe all
local electrical codes dictating the maximum current
allowable for each wire size. Current above the
maximum ratings may cause wiring to overheat, which
can cause damage.
Capacitors on input modules have a stored charge that
can cause a non-lethal shock. Avoid mounting the
controller in a position where installation or service
personnel would be in danger from startle reaction.
Recommendations for
Wiring I/O Devices