User Manual

Table of Contents
I
C
ONTENTS
Chapter 1 Introduction
1.1 Standard Features........................................................................................... 1-2
1.2 Power Module Part Numbers .......................................................................... 1-2
1.3 Related Publications........................................................................................ 1-3
Chapter 2 Power Module Description
2.1 Mechanical Description ................................................................................... 2-1
2.2 Electrical Description ....................................................................................... 2-3
Chapter 3 Installation Guidelines
3.1 Installation Planning ........................................................................................ 3-1
3.2 Wiring .............................................................................................................. 3-2
3.2.1 Fuses .................................................................................................... 3-2
3.2.2 Pre-charge Resistors and Fuses........................................................... 3-2
3.2.3 Line Filter Reactors ............................................................................... 3-3
3.2.4 Control Transformers ............................................................................ 3-3
3.2.5 Wire Sizes ............................................................................................. 3-4
3.2.6 Wire Routing ......................................................................................... 3-5
3.3 Grounding........................................................................................................ 3-5
3.4 Installing a Power Module Cabinet .................................................................. 3-5
Chapter 4 Diagnostics and Troubleshooting
4.1 Required Test Equipment................................................................................ 4-1
4.2 Power Module Tests with Input Power Off ...................................................... 4-2
4.3 Power Module Faults and Warnings................................................................ 4-4
4.3.1 Faults .................................................................................................... 4-5
4.3.1.1 DC Bus Overvoltage Fault ...................................................... 4-6
4.3.1.2 DC Bus Overcurrent Fault....................................................... 4-6
4.3.1.3 Ground Current Fault .............................................................. 4-6
4.3.1.4 Instantaneous Overcurrent Fault ............................................ 4-6
4.3.1.5 Local Power Interface Fault .................................................... 4-6
4.3.1.6 Gate Driver Interface Fault...................................................... 4-6
4.3.1.7 Charge Fault ........................................................................... 4-6
4.3.1.8 Overtemperature Fault............................................................ 4-7
4.3.1.9 Power Loss Fault .................................................................... 4-7
4.3.1.10 Power Technology Fault ......................................................... 4-7
4.3.1.11 PMI Power Supply Fault ......................................................... 4-7
4.3.1.12 PMI Read/Write Fault.............................................................. 4-7
4.3.1.13 UDC Run Fault........................................................................ 4-7
4.3.1.14 Communication Lost Fault ...................................................... 4-7
4.3.2 Warnings ............................................................................................... 4-7
4.3.2.1 DC Bus Overvoltage Warning................................................. 4-8
4.3.2.2 DC Bus Undervoltage Warning............................................... 4-8
4.3.2.3 Ground Current Warning......................................................... 4-9
4.3.2.4 Phase Lost Warning................................................................ 4-9
4.3.2.5 Reference in Limit Warning..................................................... 4-9
4.3.2.6 Load Sharing Warning ............................................................ 4-9
4.3.2.7 Overtemperature Warning ...................................................... 4-9