User guide

96 Rockwell Automation Publication 2094-UM003A-EN-P - May 2012
Chapter 7 Troubleshooting the Kinetix 6000M System
E06 – Positive/Negative Hard
Overtravel
(Pos/NegHardOvertravelFault)
Flashing
Red
Axis moved beyond the physical travel
limits in the positive/negative
direction.
• Verify motion profile.
• Verify axis configuration in software.
Yes De ce l/ Di sa ble
E09 – Bus Under Voltage
(DriveUndervoltageFault)
Flashing
Red
DC bus voltage fell below the
undervoltage limit while the axis was
enabled.
• Disable prior to removing power.
• Check wiring.
No Coast/Disable/
Open Contactor
Enable
E10 – Bus Over Voltage
(DriveOvervoltageFault)
Flashing
Red
The DC bus voltage is above limits. • Change the deceleration or motion profile.
• Use a larger IDM unit.
• Install shunt module.
No Coast/Disable/
Open Contactor
Enable
E16 – Positive/Negative Soft
Overtravel
(Pos/NegSoftOvertravelFault)
Flashing
Red
Positive/Negative software overtravel
limit exceeded.
• Verify motion profile.
• Verify overtravel settings are appropriate.
Yes De ce l/ Di sa ble
E18 – Over Speed
(OverspeedFault)
Flashing
Red
Excessive IDM unit speed. • Check tuning.
• Verify user limit.
No Coast/Disable
E19 – Follow Error
(PositionErrorFault)
Flashing
Red
Excessive position error. • Increase the feed forward gain.
• Increase following error limit or time.
• Check position loop tuning.
• Verify sizing of system.
• Verify mechanical integrity of system
within specification limits.
Yes Co ast/D isa ble
E30 – Motor Feedback Comm
(MotFeedbackFault)
Flashing
Red
Error communicating with position
feedback device.
• Cycle power.
• If fault persists, replace IDM unit.
No Decel/Disable
E37 – Phase Loss
(PowerPhaseLossFault)
Flashing
Red
P
r
oblem with the AC power connection
on IAM module.
• Check IAM input AC voltage on all phases.
• Disable the IDM unit before removing
power.
No Decel/Disable
E38 – Sercos Ring Flt
(SercosFault)
Flashing
Red
Lost sercos communications. • Check that sercos cable is present and
connected properly.
No Decel/Disable
E43 – Drive Enable Flt
(DriveEnableInputFault)
Flashing
Red
Missing IPIM module Enable input
signal.
• Disable the IPIM module Enable hardware
input fault.
• Verify that IPIM module Enable hardware
input is active whenever the IPIM module
is enabled.
Yes De ce l/ Di sa ble
E48 – Internal
Communications Fault
(DriveHardFault)
Solid Red Noise or hardware failure on the I2C or
SPI bus.
• Power Cycle.
• If fault persists, replace IDM unit.
No Coast/Disable/
Open Contactor
Enable
E49 – Safety Fault
(DriveHardFault)
Flashing
Red
Safe-off input timing mismatch. • Verify wire terminations, cable/header
connections, and +24V.
• Reset error and run proof test.
• If fault persists, replace module.
No Coast/Disable/
Open Contactor
Enable
E50 – Sercos Same Addr
(SercosRingFault)
Solid Red Duplicate node address detected on
sercos ring.
• Verify that each sercos module is assigned
a unique node address.
No Decel/Disable
E54 – Current Feedback
Hardware Fault
(DriveHardFault)
Solid Red Excessive feedback current was
detected.
• Power Cycle.
• If fault persists, replace IDM unit.
No Coast/Disable/
Open Contactor
Enable
E65 – Hookup
(DriveHardFault)
Flashing
Red
Hookup procedure failed. • Check IDM unit power/feedback wiring.
• Refer to RSLogix 5000 on-screen message
for resolution.
No Coast/Disable
Table 22 - Exception/Fault Behavior (continued)
IPIM Display
(RSLogix Drive Fault)
IDM Status
Indicator Potential Cause Possible Solution
RSLogix
Programmable
Fault Action Fault Behavior