User Manual LX-Series Iron Core Linear Servo Motors Catalog Numbers LX030100x, LX030200x, LX030300x, LX030400x, LX030600x, LX030800x, LX050100x, LX050200x, LX050300x, LX050400x, LX050600x, LX050800x, LX075100x, LX075200x, LX075300x, LX075400x, LX075600x, LX075800x, LX100100x, LX100200x, LX100300x, LX100400x, LX100600x, LX100800x, LX150100x, LX150200x, LX150300x, LX150400x, LX150600x, LX150800x, LX200100x, LX200200x, LX200300x, LX200400x, LX200600x, LX200800x
Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices.
Table of Contents Preface Safety Considerations Start Install the LX-Series Linear Motor LX-Series Linear Motor Connector Data About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Chapter 1 Introduction. . . . . . . . . . .
Table of Contents Wire the LX-Series Linear Motor Configure and Start Up the LX-Series Linear Motor Chapter 5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connect the Linear Motor Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signal and Wire Definitions for Flying Lead Components . . . . . . . . . . . Linear Motor Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface About This Publication This manual provides detailed installation instructions for mounting, wiring, and maintaining your LX-Series iron core linear servo motors. Who Should Use This Manual This manual is intended for engineers or technicians directly involved in the installation, wiring, and maintenance of LX-Seriesiron core linear motors.
Preface Resource Description Allen-Bradley Industrial Automation Glossary, publication AG-7.1 A glossary of industrial automation terms and abbreviations Rockwell Automation Product Certification Website, publication available at www.http://www.ab.com For declarations of conformity (DoC) currently available from Rockwell Automation National Electrical Code. Published by the National Fire Protection Association of Boston, MA.
Chapter 1 Safety Considerations Introduction This chapter describes the safety issues encountered while using a linear motor and the precautions you can take to minimize risk. Potential hazards discussed here are identified by labels affixed to the device. Labels Topic Page Labels 7 High Energy Magnets 9 Vertical or Incline Installation 10 Operational Guidelines 11 Here you will find the safety and identification labels affixed to your linear motor components.
Chapter 1 Safety Considerations Table 2 - Identification Labels Title Location Label Details Coil Nameplate B This nameplate shows the coil catalog number, serial number, operating voltage, and frequency. Magnet Track Nameplate C This nameplate shows the magnet track catalog number, serial number, operating voltage, and frequency. RoHS Compliant D LX-Series linear motor components are RoHS compliant.
Safety Considerations High Energy Magnets Chapter 1 Linear motor magnets contain high energy magnets that attract ferrous metals from a considerable distance. Precautions must be taken while unpacking, handling, and shipping by air. Unpacking and Handling Unpack magnet tracks one at a time. Repack magnet tracks after inspection and before they are stocked or staged for installation. Leave protective wrapping, cardboard, and flux containment plates in place until the magnet track is installed.
Chapter 1 Safety Considerations Vertical or Incline Installation A linear motor driven system mounted vertically or on an incline will not maintain position when the power is removed. Under the influence of gravity, the motion platform and its payload will fall to the low end of travel. Design engineers should allow for this by designing in controlled power-down circuits or mechanical controls to prevent the linear motor driven system and its payload from being damaged when the power fails.
Safety Considerations Operational Guidelines Chapter 1 Please read and follow the guidelines shown here to safely operate the linear motor created from these linear motor components. ATTENTION: Observe maximum safe speed. Linear motors are capable of very high forces, accelerations, and speeds. The maximum obtainable acceleration and speed is based on the drive output (bus voltage and current settings).
Chapter 1 Safety Considerations Notes: 12 Rockwell Automation Publication LX-UM001A-EN-P - March 2011
Chapter 2 Start Introduction Use this chapter to become familiar with the linear motor components, their maintenance needs, and their configuration.
Chapter 2 Start Catalog Number Explanation An iron core linear motor is comprised of a coil and one or more magnet tracks. The following keys show the catalog definition for the LX-Series linear motors.
Start Linear Motor Components Chapter 2 Use the diagrams and descriptions to identify the unique components of the linear motor. Figure 1 - Components of Iron Core Motor Coil and Magnet Track LX050200xxxxx1x Motor Coil Shown 2 1 7 6 LDC-M050500 Magnet Track Shown 5 4 3 Component Number Component Description 1 Iron core motor coil Copper coils are contained in an epoxy form. When powered, the coil interacts with the flux field of the magnet track.
Chapter 2 Start Design Consideration The information provided here is critical to using linear motor components. Design your system to comply with the following points to run safely and successfully. Motor Air Gap Maintaining the air gap is critical to proper installation and operation of the linear motor components.
Chapter 2 Start Bumpers, Shock Absorbers, or End Stops Include in your design a mechanical stop at each end of travel. Design the stops so they can prevent the moving mass from leaving its travel limits. Take into consideration the maximum speed and inertia of your moving mass when designing your mechanical stops. The following diagram shows a minimal system with mechanical stops.
Chapter 2 Start Maintenance Linear motors require no maintenance when operated in relatively clean environments. For operation in harsh and dirty environments, we recommend cleaning every 6 months. Clean the metallic debris and other contaminants from the air gap. Use a strip of masking tape to remove the metal debris. Apply a strip of tape on the magnet track and then remove it. Keeping the magnet track clean will prevent witness marks.
Chapter 3 Install the LX-Series Linear Motor Introduction In this section you will unpack, inspect, and install your linear motor components by creating your own linear motor. Unpacking and Inspection Topic Page Unpacking and Inspection 19 Installing Linear Motor Components 20 Mount a Single Coil with Multiple Magnet Tracks 20 Mount a Single Coil with a Single Magnet Track 25 Read the following guidelines to handle magnet tracks carefully.
Chapter 3 Install the LX-Series Linear Motor Installing Linear Motor Components Use one of the following procedures to install the magnet track or tracks and the motor coil. Required Tools • Aluminum straight edge • Non-magnetic M4 or M5 hex wrench • Magnet channel alignment tool IMPORTANT TIP The alignment tool is shipped attached to the cables next to the Hall effect module. Remove before operating the linear motor.
Install the LX-Series Linear Motor Chapter 3 3. Verify the dimension of the opening for the magnet track, coil, and cooling plate if used. 4. Remove all burrs and clean the motor coil mounting surface. 5. Position the carriage toward the end of travel where you want the cable to exit. 6. Install the motor under the carriage, using M5 x 0.8 bolts that extend through the slide by at least 12 mm (0.5 in.), but no more then 20 mm (0.7 in.). 7. Tighten the screws but do not torque.
Chapter 3 Install the LX-Series Linear Motor 8. On the opposite end of the base, install the first magnet track using M5 x 0.8 x 16 mm Socket Head Captive Screw (SHCS). Do not tighten screws. IMPORTANT Use non-magnetic tools and hardware such as beryllium copper, 300 series stainless steel. If not available proceed with care since ferrous items will be attracted to the magnet tracks. 9. Install additional magnet tracks.
Install the LX-Series Linear Motor Chapter 3 10. Move the carriage with motor coil installed over the installed magnet tracks. There may be some resistance while moving onto the tracks, this is normal. 11. Measure the gap between the motor coil and magnet track using plastic shim stock. The gap should be 0.79 mm (0.031 in.) to 1.70 mm (0.067 in.). If gap is too large, add a brass or a stainless steel shim between the motor coil and carriage.
Chapter 3 Install the LX-Series Linear Motor 14. Align the magnet tracks with an aluminum straight edge, and the supplied alignment tool. Aluminum Straight Edge Alignment Tool 15. Place the alignment tool in the holes on each of the magnet tracks. 16. Align the edges of the magnet tracks with the aluminum straight edge and tighten the bolts. 17. Position the carriage over the complete sections and continue aligning the remainder of the magnet tracks.
Install the LX-Series Linear Motor Chapter 3 Mount a Single Coil with a Single Magnet Track Follow these steps to install a single coil with single magnet track. 1. Install the magnet track by using M5 x 0.8 x 16 mm SHCS. 2. Remove any burrs and clean the motor-coil mounting surface. 3. Install the motor coil under the carriage, by using M5 x 0.8 screws that extend through the carriage by at least 12 mm (0.5 in.), but no more than 20 mm (0.7 in.). 4. Tighten screws but do not torque them. 5.
Chapter 3 Install the LX-Series Linear Motor There will be resistance from magnetic forces while moving onto the bearing pucks; this is normal. 6. Attach the carriage assembly to the bearing pucks. 7. Measure the gap between the motor and magnet by using plastic shim stock. The gap should be 0.79…1.70 mm (0.031…0.067 in.). If the gap is too large, add a brass or stainless steel shim between the motor and carriage. If the gap is too small, machine the carriage or place shims under the bearing pucks.
Install the LX-Series Linear Motor Chapter 3 8. Torque all screws to the values listed in the table, securing assemblies in place by using all mounting holes. SHCS Torque SHCS Black Oxide Steel N•m (lb•ft) Stainless Steel N•m (lb•ft) M5 9.5 (7.0) 6.36 (4.7) ATTENTION: Remove the alignment tool and make certain all the magnet-track mounting hardware is flush or below the magnet surface to prevent damage to the coil.
Chapter 3 Install the LX-Series Linear Motor Notes: 28 Rockwell Automation Publication LX-UM001A-EN-P - March 2011
Chapter 4 LX-Series Linear Motor Connector Data Introduction This chapter provides power, thermistor, and Hall effect cable-connector information for the linear motor coil and Hall effect module.
Chapter 4 LX-Series Linear Motor Connector Data Linear Motor Coil Connectors There are two connectors on the linear motor coil, catalog number LXxxxxxxxNxxxx; the power connector and the thermal protection connector. Power Connector The following tables identifies the power signals for the DIN-style circular connector.
LX-Series Linear Motor Connector Data Hall Effect Module Connectors Chapter 4 The following tables show the pinouts of the LX-Series linear motors with the Hall effect module, catalog number LXxxxxxxxxHxxxx. Feedback Connector These are the feedback connector pinouts for the LX-Series linear motor, catalog number LXxxxxxxxxHSxxx.
Chapter 4 LX-Series Linear Motor Connector Data These are the feedback connector pinouts for the LX-Series linear motor catalog number LXxxxxxxxxHTxxx.
Chapter 4 LX-Series Linear Motor Connector Data Thermal Protection Connector These are the thermal protection connector pinouts for the LX-Series linear motor, catalog number LXxxxxxxxxHSxxx. Pin Description Signal 1 Thermal switch + TS+ 4 Reserved – 3 Thermal switch - TS- 4 3 1 These are the thermal protection connector pinouts for the LX-Series linear motor, catalog number LXxxxxxxxxHTxxx.
Chapter 4 LX-Series Linear Motor Connector Data Notes: 34 Rockwell Automation Publication LX-UM001A-EN-P - March 2011
Chapter 5 Wire the LX-Series Linear Motor Introduction This section shows you how to wire your LX-Series linear motor. Connect the Linear Motor Coil Topic Page Connect the Linear Motor Coil 35 Signal and Wire Definitions for Flying Lead Components 37 Making Your Own Extension Cables 39 Mounting and Wiring Two Identical Coils in Tandem 40 Use the following procedure to connect your linear motor, catalog number LXxxxxxxxx11x. 1.
Chapter 5 Wire the LX-Series Linear Motor b. If using thread type connectors, leave the o-ring in place. ATTENTION: Remove the o-ring when using a quick-connect connector. The o-ring will block the locking mechanism, rendering it ineffective. A threaded connector will fit on the male connector with or without the o-ring. If the o-ring is not used on a threaded connector, the connection will eventually vibrate loose. c. Align flats on each connector.
Wire the LX-Series Linear Motor Chapter 5 ATTENTION: Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors. Excessive and uneven lateral force at the cable connectors may result in the connector’s environmental seal opening and closing as the cable flexes. Failure to observe these safety precautions could result in damage to the motor or encoder. d. For the quick-connect connector, push the connector on and apply a quarter turn. e.
Chapter 5 Wire the LX-Series Linear Motor These are the PTC thermistor sensor wire colors and signals for the linear motor coil power and thermal protection cables, catalog number LXxxxxxxxxxSx0x. Table 4 - PTC Thermistor Sensor Signals Color Description Signa l Black PTC thermistor sensor + TS+ Black PTC thermistor sensor - TS- These are the thermal switch wire colors and signals for the linear motor coil power and thermal protection cables, catalog number LXxxxxxxxxxTx0x.
Wire the LX-Series Linear Motor Making Your Own Extension Cables Chapter 5 Flying lead coil and Hall effect modules require circular DIN-style connectors to interface with Allen-Bradley extension cables. The following connectors kits are available for terminating flying lead coils and Hall effect modules. Connector Kit Cat. No.
Chapter 5 Wire the LX-Series Linear Motor Mounting and Wiring Two Identical Coils in Tandem This type of installation requires a custom motor-database file, which is available upon request. Contact Application Engineering at 631.344.6600 to request this file. These tables and figures show the wiring and spacing for two identical coils mechanically top mounted to the same plate and driven by one amplifier.
Wire the LX-Series Linear Motor Chapter 5 Cables Exit in the Center If mounting coils in tandem, such that the power cables exit in the center as shown, use the following table to find the mounting distance and the phase wiring. Figure 4 - Mounting Two Coils with Cables Exit in the Center Coil #1 is the master. L Coil #1 Hall Effect Module Coil #2 Table 7 - Phase Wiring for Center-exit Power Cables L mm (in.) Coil # 1 Master(1) Coil # 2 Slave(2) Amplifier Phase 133.33 (5.
Chapter 5 Wire the LX-Series Linear Motor Cables Exit on Opposite Ends If mounting coils in tandem such that the power cables exit opposite to each other as shown, use the following table to find the mounting distance and the phase wiring. Figure 5 - Mounting Two Coils with Cables Exit on Opposite Ends L Coil #1 is the master. Coil #2 Coil #1 Table 8 - Phase Wiring for Opposite End-exit Power Cables L mm (in.) 100.00 (3.94) 133.33 (5.
Chapter 6 Configure and Start Up the LX-Series Linear Motor Introduction Before You Begin This section covers the set up and connection verification of a linear motor with either Kinetix 6000, Kinetix 6500/6200, Kinetix 2000, or Ultra3000 drives.
Chapter 6 Configure and Start Up the LX-Series Linear Motor When the motor power and Hall sensor wiring is connected as shown in the wiring diagrams in Appendix A, the positive direction of motion is defined as the motor coil moving toward its power cable. This diagram shows positive motion for both a moving coil and a moving magnet track.
Configure and Start Up the LX-Series Linear Motor Chapter 6 • Ultra3000 drives without SERCOS – Firmware revision 1.52 or later – Ultraware Software, version 1.63 or later – Motor Database, motor_LXxxx.mdb Call Anorad Tech Support 631-344-6600 to obtain the latest files. Follow These Steps The following flow chart illustrates the required steps.
Chapter 6 Configure and Start Up the LX-Series Linear Motor Set Up the Connection to a Kinetix 6000, Kinetix 6500/ 6200, or Kinetix 2000 Drive This procedure configures the Kinetix 6000, Kinetix 6500/ 6200, or Kinetix 2000 drive for your linear motor and encoder combination. For help in setting up your linear motor with RSLogix 5000 software, refer to Additional Resources on page 5. This procedure assumes you are familiar with RSLogix 5000 software. 1. Click the Driver/Motor tab. 2.
Configure and Start Up the LX-Series Linear Motor Chapter 6 3. Using the screen image as a reference, configure the parameters as shown in the Setting column. Parameter Setting Comment Loop Configuration Position Servo – 200 5 µm encoder 500 2 µm encoder 1000 1 µm encoder 2000 0.5 µm encoder 10,000 0.
Chapter 6 Configure and Start Up the LX-Series Linear Motor 6. Using the screen image as a reference, configure the parameters as shown in the Setting column. Parameter Setting Comment Feedback Type TTL or Sin/Cos For RSLogix 5000 software, version 16 TTL with Hall or Sin/Cos with Hall For RSLogix 5000 software, version 17 50 5 µm encoder 125 2 µm encoder 250 1 µm encoder 500 0.5 µm encoder 2500 0.
Configure and Start Up the LX-Series Linear Motor Chapter 6 Figure 9 - RSLogix 5000 Software, Version 17.00 and Later, TTL Encoder Figure 10 - RSLogix 5000 Software, Version 17.00 and Later, Sin/Cos Encoder 7. Click OK to sets the values. 8. Click the Units tab. 9. Using the screen image as a reference, configure the parameters as shown in the Setting column. Parameter Setting Position Units mm Average Velocity Timebase 0.25 s You can change position units to inches, or other units, on this tab.
Chapter 6 Configure and Start Up the LX-Series Linear Motor 10. Click OK to set the values. 11. Click the Conversion tab. 12. Using the screen image as a reference, configure the parameters as shown in the Setting column. Parameter Setting Comment Positioning Mode Linear – Conversion Constant 200 5 µm encoder 500 2 µm encoder 1000 1 µm encoder 2000 0.5 µm encoder 10,0000 0.1 µm encoder 51200 20 µm pitch Sin/Cos encoder 25600 40 µm pitch Sin/Cos encoder 13. Click OK.
Configure and Start Up the LX-Series Linear Motor Set Up the Connection to an Ultra3000 Drive Chapter 6 This procedure configures the Ultra3000 drive for your linear motor and encoder combination. For help using Ultraware software as it applies to setting up your linear motor, refer to Additional Resources on page 5. This procedure assumes you are familiar with Ultraware software. 1. Open your Motor Configurator Utility. 2. Select the linear motor catalog number. 3. From the Edit menu, choose Duplicate.
Chapter 6 Configure and Start Up the LX-Series Linear Motor 10. From the Workspace dialog box, select Motor. 11. Click Motor Model. 12. Choose the model you created from the pull-down menu. If using an incremental encoder, you are finished. For Sin/Cos encoders, continue with steps 12 and 13. 13. From the Workspace dialog box, select Encoders. 14. Click Motor Encoder Interpolation. 15. Select a value from the pull-down menu.
Configure and Start Up the LX-Series Linear Motor Verify Motor Encoder Direction Chapter 6 In this section, you use the monitor tags to evaluate the encoder installation. 1. Disable the drive. 2. Note the ActualPostion tag value. 3. Move the axis in the positive direction. See page 43 for definition for positive direction. 4. Verify that the ActualPostion tag value increases as the axis moves.
Chapter 6 Configure and Start Up the LX-Series Linear Motor Verify Motor Encoder Resolution This test compares the physically measured distance to the distance calculated by the software. It also verifies the encoder setting in the RSLogix 5000 software. 1. Measure and mark a fixed distance of travel on the axis. 2. Record the ActualPosition tag value with carriage at the starting position. 3. Move the carriage to the end position. 4. Record the ActualPosition tag value. 5.
Configure and Start Up the LX-Series Linear Motor Chapter 6 3. Click OK. 4. Click Test Marker. Refer to your encoder user documentation for the location and frequency of markers. 5. Position the coil so that it can move 60 mm (2.36 in.) in the forward or reverse direction. 6. Click Test Feedback. Move the axis by hand at least 60 mm (2.36 in.) when prompted.
Chapter 6 Configure and Start Up the LX-Series Linear Motor 8. Click the Tune tab. WARNING: Large Position Error Tolerances, such as those calculated by the Auto Tune function in the RSLogix 5000 programming software, or when configuring a new axis with the RSLogix 5000 software, can lead to undetected and repetitive high-energy impacts against axis end stops if proper precautions are not in place.
Configure and Start Up the LX-Series Linear Motor Chapter 6 10. Click the Homing tab. 11. From the Sequence pull-down menu, choose Switch-Marker, or Torque Level-Marker when a repeatable power-up position is desired.’. Typical linear TTL and Sin/Cos encoders will home repeatability to within one count of resolution when their index mark is used. TIP The Torque Level-Marker is not available for the Kinetix 6500 drive or Ultra3000 drive with SERCOS.
Chapter 6 Configure and Start Up the LX-Series Linear Motor Additional Adjustments for Cooling Plate Option If your linear servo motor has the cooling plate option installed, catalog number LDC-xxxxxx-CP, follow these steps to adjust Continuous Torque/Force Limit. 1. Click the Limits tab. 2. Set the Continuous Torque/Force Limit to reflect the motor cooling configuration. For linear motors, this field data entry is limited to integer values from 0…150%.
Appendix A Interconnect Diagrams Introduction Wiring Examples This appendix provides wiring examples to assist you in wiring an LX-Series linear motor to an Allen-Bradley drive.
Appendix A Interconnect Diagrams Figure 13 - Wiring Example for Kinetix 6000, Kinetix 6500/6200 or Kinetix 2000 Drives and LXxxxxxxxxHxx1x Linear Motor with a TTL Encoder Kinetix 2000, Kinetix 6500/ 6200 or Kinetix 6000 IAM (inverter) or U AM Module Motor Power (MP) Connector V W LX-Series Linear Motor Coil Brown Black 1 2 Blue Green/Yellow 3 4 GND Motor Power Cable Note 2 11 12 13 8 6 14 10 5 4 3 2 1 WHT/Orange Blue N/C WHT/Blue Yellow WHT/Yellow Low Profile Connector Ground techniques for feed
Interconnect Diagrams Appendix A Figure 14 - Wiring Example for Kinetix 6000, Kinetix 6500/6200 or Kinetix 2000 Drives and LXxxxxxxxxHxx1x Linear Motor with a Sin/Cos Encoder Kinetix 2000, Kinetix 6500/ 6200 or Kinetix 6000 IAM (inverter) or U AM Module V Motor Power (MP) Connector W LX-Series Linear Motor Coil Brown Black 1 2 A B C Blue Green/Yellow 3 4 Three-phase Motor Power GND 2090-CPWM4DF-xxAFxx, 2090-XXNPMF-xxSxx Cable Shield Clamp Note 1 Motor Power Cable Note 2 11 Motor Feedback (MF)
Appendix A Interconnect Diagrams Figure 15 - Wiring Example for Kinetix 6000, Kinetix 6500/6200 or Kinetix 2000 Drives and LXxxxxxxxxHxx0x Linear Motor with a TTL Encoder Kinetix 2000, Kinetix 6500/ 6200 or Kinetix 6000 IAM (inverter) or AM Module Note 3 W V U Green/Yellow 4 3 W V U 2 1 Cable Shield Clamp Note 1 TS+ TS - Motor Feedback (MF) Connector (IAM/AM) Module Black W White V Red U Black or Red Black or Red 11 12 13 8 1 2 3 4 5 10 14 6 Thermal Switch or Sensor Note 3 Hall Effect Mo
Interconnect Diagrams Appendix A Figure 16 - Wiring Example for Kinetix 6000, Kinetix 6500/6200 or Kinetix 2000 Drives and LXxxxxxxxxHxx0x Linear Motor with a Sin/Cos Encoder Kinetix 2000, Kinetix 6500/ 6200 or Kinetix 6000 IAM (inverter) or AM Module Note 3 Motor Power (MP) Connector LX-Series Linear Motor Coil W V U Green/Yellow 4 3 2 1 W V U Black W Three-phase White V GND Motor Power Red U Thermal Switch or Sensor Note 3 TS+ Black or Red TS - Black or Red Cable Shield Clamp Note 1 11
Appendix A Interconnect Diagrams Figure 17 - Wiring Example for Ultra3000 Driveand LXxxxxxxxxHxx1x Linear Motor with a TTL Encoder Ultra3000 Drive Brown Black U V Motor Power (TB1) Connector LX-Series Linear Motor Coil Motor Power Cable Note 2 A B C Blue Green/Yellow W GND 2090-CPWM4DF-xxAFxx, 2090-XXNPMF-xxSxx Cable Shield Clamp Note 1 11 12 13 8 Motor Feedback (CN2) Connector TS+ WHT/Orange Blue N/C WHT/Blue Yellow WHT/Yellow N/C WHT/Gray 6 3 2 1 TSS1 S2 S3 ECOM +5V DC IMIM+ BM- Gray
Interconnect Diagrams Appendix A Figure 18 - Wiring Example for Ultra3000 Drive and LXxxxxxxxxHxx1x Linear Motor with a Sin/Cos Encoder LX-Series Linear Motor Coil Ultra3000 Drive Motor Power (TB1) Connector Brown Black U V A B C Blue Green/Yellow W Three-phase Motor Power GND 2090-CPWM4DF-xxAFxx, 2090-XXNPMF-xxSxx Cable Shield Clamp Note 1 Motor Power Cable Note 2 WHT/Orange Blue N/C WHT/Blue Yellow WHT/Yellow 11 12 13 8 Motor Feedback (CN2) Connector N/C WHT/Gray 6 14 10 5 4 3 2 1 Gray
Appendix A Interconnect Diagrams Figure 19 - Wiring Example for Ultra3000 Driveand LXxxxxxxxxHxx0x Linear Motor with a TTL Encoder Ultra3000 Drive LX-Series Linear Motor Coil Cable Shield Clamp Note 1 Green/Yellow Motor Power (TB1) Connector W V U W V U Black W Three-phase White V GND Motor Power Red U Thermal Switch or Sensor Note 3 TS+ Black or Red TS - Black or Red 11 12 13 8 1 2 3 4 5 10 14 6 Hall Effect Module AM+ AMBM+ BMIM+ IMPOWER COM Wire as shown here using cable type appropri
Interconnect Diagrams Appendix A Figure 20 - Wiring Example for Ultra3000 Drive and LXxxxxxxxxHxx0x Linear Motor with a Sin/Cos Encoder Ultra3000 Drive LX-Series Linear Motor Coil Cable Shield Clamp Note 1 Green/Yellow W V U Black W Three-phase White V GND Motor Power Red U TS+ TS - Black Black Thermal Switch Power Red White S1 Blue S2 Orange S3 COM Black 11 12 13 8 1 2 3 4 5 10 14 6 Motor Feedback (CN2) Connector W V U Hall Effect Module COS+ COSSIN+ SINIM+ IMPOWER COM Wire as shown
Appendix A Interconnect Diagrams Notes: 68 Rockwell Automation Publication LX-UM001A-EN-P - March 2011
Appendix B Sin/Cos Linear Encoder and Kinetix 6000 Drives Introduction Kinetix 6000 Drive Feedback Connection This appendix guides you through commissioning a linear motor with a Sin/Cos 1V peak-to-peak output linear encoder.
Appendix B Sin/Cos Linear Encoder and Kinetix 6000 Drives Encoder Counting Direction Normally, the encoder signals will output sine-leads-cosine (AM leads BM) when the linear encoder head is moving towards its cable, relative to the encoder scale. SERCOS drives count this in a negative direction. Set Up the Axis Properties Do these steps to install a Sin/Cos linear encoder. 1. From the Motor Feedback tab, enter these parameters values.
Sin/Cos Linear Encoder and Kinetix 6000 Drives Appendix B 2. From the Drive/Motor tab, enter these parameters values. Parameter Value Comment 25600 For 40 µm pitch encoder scale. 51200 For 20 µm pitch encoder scale. Motor millimeter – Driver Resolution Drive Counts per 3. From the Conversion tab, enter these parameters values. Parameter Value Comment 25600 For 40 µm pitch encoder scale. 51200 For 20 µm pitch encoder scale. Driver Resolution .
Appendix B Sin/Cos Linear Encoder and Kinetix 6000 Drives Notes: 72 Rockwell Automation Publication LX-UM001A-EN-P - March 2011
Index A air gap 16 alignment tool 20 aluminum straight edge 20 automatic implantable cardioverter defibrillator (AICD) 7 B bumper 10, 17 burn hazard 10 H Hall effect module 15 heat sink 17 max temperature 10 I installation 19 firmware 44 software 44 interconnect diagrams wiring example notes 59 C carriage 17 coil 15 coil power connector 30 commission Kinetix 2000 drive 46 Kinetix 6000 drive 46 Ultra3000 drive 51 connector 30 encoder 15, 33 feedback 15, 31 power 15, 30 PTC thermistor 15, 30, 33 D descri
Index R RSLogix software screen conversion 50 drive/motor 46 motor feedback 47 units 49 S safety sudden motion 10 safety label location of 8 SERCOS Drive 69 setup Kinetix 2000 drive 46 Kinetix 6000 drive 46 Ultra3000 drive 51 shipping air freight restriction 9 dangerous goods declaration 9 form 902 instructions 9 shock absorber 17 software required version 44 spacing two motors 40 storage 18 74 T tandem motors 40 temperature max heat sink 10 tools 20 torque magnet channel 24, 27 V verify direction 53 r
Index Notes: Rockwell Automation Publication LX-UM001A-EN-P - March 2011 75
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