Owner's manual
Table Of Contents
- Front Cover
- Important User Information
- Summary of Changes
- Table of Contents
- Introduction
- About the Drive
- Identifying the Drive by Cabinet Assembly ID Number
- LiquiFlo 2.0 Drive Component Locations
- Identifying the Power Module by Model Number
- AC Line I/O Board Description (Frame 3 Only)
- Standard I/O Board Description (Frame 3 Only)
- Combined I/O Board Description (Frame 4 Only)
- DPI Communication Ports
- Optional Equipment
- Planning the Installation
- Mounting The Power Module and Grounding the Drive
- Installing Input and Output Power Wiring
- Completing the Installation
- Using the Start-up Routines
- Programming Basics
- Parameter Descriptions
- Troubleshooting the Drive
- Verify that the DC Bus Capacitors are Discharged Before Servicing the Drive
- Determining Drive Status Using the Status LEDs
- About Alarms
- About Faults
- Diagnostic Parameters
- Common Symptoms and Corrective Actions
- Replacement Parts
- Board Replacement, Firmware Setup Procedures
- Troubleshooting the Drive Using the OIM
- Checking the Power Modules with Input Power Off
- Technical Specifications
- Using the OIM
- Installing and Removing the OIM
- Display Description
- OIM Menu Structure
- Powering Up and Adjusting the OIM
- Selecting a Device in the System
- Using the OIM to Program the Drive
- Monitoring the Drive Using the Process Display Screen on the OIM
- Displaying and Changing the OIM Reference
- Customizing the Process Display Screen
- Customizing the Function Keys
- Controlling the Drive From the OIM
- LiquiFlo 2.0 Drive Frame 3 Wiring Diagrams
- LiquiFlo 2.0 Drive Frame 4 Wiring Diagrams
- Index
- Back Cover
Rockwell Automation Publication D2-3518-3 - May 2013 257
Appendix D
Figure 110 - Power Module Wiring Diagram (Frame 4 - sheet 1)
2A17
2A19
2A18
BOTTOM IGBT
L1
LOWER IGBT
L3
L2
GRD
J1
E
2A151
E
C
G
G
C
G
C
G
E
G
C
G
E
J3 J2
RTD
2A152
E
EE
G
CC
G
C
E
2A153
E
G
C
G
C
RTD
G
C
E
CC
G
E
E
J4
J2J3
G
C
E
G
C
E
J4J1
J3
TB7
EXTERNAL
TB5 TB3
J16
J2
194706-Q01
2A32
BOTTOM IGBT
2A27
2A28
2A29
G
G
TOP IGBT
180288-A02
180288-A01
180015-A04
180015-A03
180015-A01
180015-A02
2A3-R3
4AA
4CC
LF201215CCR
LF200900CCR
LF200900CCP
LF201215CCP
TBGI POTTBGI REPPU
4R-4A22R-2A21R-2A2
2A2-LAM
UPPER IGBT
W / T3
LOWER IGBT
U / T1
V / T2
J1
E
E
G
CC
G
2A154
E
E
C
G
G
C
G
G
C
E
C
G
E
J2
RTD
J1 J4
C
G
E
G
C
G
E
J3 J2
RTD
...
E
-
C
M
+
-
2A251
E
M
+
C
G
...
C
E
+
+
J4
+
+
C
G
E
J3
J10
RTD
2A34
J14
J14
J13
J1
J9
179828-Q01
180307-Q01
"L3" GATE"L2" GATE"L1" GATE
J11 J12 J4J3
"U" GATE
2A13
2A252
E
E
GG
C
G
C
E
EE
G
CC
G
C
GG
E
C
G
C
E
J1
J2
RTD
J4
G
C
E
C
E
G
C
E
RTD
J3 J2
J4J1
2A253
E
E
C
G
G
C
2A254
E
E
C
G
C
G
C
G
E
G
C
E
J3 J2
RTD
C
E
G
C
G
E
J1 J4
J3
180316-Q01
J6
"V" GATE
J5
"W" GATE
J8
J7
RTD
2A35
E
E
C
G
C
C
E
G
C
E
J1
J2
RTD
J4
2A12
P2
P1
J2
J1
2A11
179828-Q01
J2J3
J9
+
-
+
-
2A2-M2
2A2-M1
+
J15
-
2A2-M3
2A2
12
21
2
1
1
2
180314-Q01
180314-Q01
N/A
N/A
180037-A02
180037-A02
LF200900CCR
LF200900CCP
LF201215CCP
LF201215CCR
4CC
4CC
180015-A04
180015-A02
180015-A01
180015-A03
180284-A02
180284-A01
180284-A01
180284-A02
180315-Q02
180315-Q01
180315-Q01
180315-Q02
179990-A02
179990-A02
180452-Q01
180452-Q01 180452-Q02
180452-Q02 180313-Q02
180313-Q02180313-Q01
30C- dna 20C- ,10C-56518110Q-313081
397172-A01
20C-76518120A-271793
181567-C02181567-C01
181567-C01
181566-C01
181566-C01
181566-C02
181566-C02
181565-C01, -C02 and -C03
180513-Q01
COMBINED I/O ASSY.
SEE TABLE
FOR MODEL NUMBERS ENDING P:
PANEL MOUNT LCD OIM AND
CABLE KIT 181501-A01
FOR MODEL NUMBERS ENDING R:
OIM CABLE, MINI DIN, 8 POS.,
INTERNAL RECEPTACLE
EXTERNAL
LINE
VOLTAGE
EXTERNAL
NC
SWITCH
COMMUNICATIONS
BOARD
CONTROL
INTERFACE
I/O
INTERFACE
INVERTER
CONTROL
INTERFACE
FAN
FAN
191673-Q02
FAN
69739-48A
FAN
69739-48A
FAN
RECTIFIER
CONTROL
INTERFACE
RECTIFIER CURRENT
FEEDBACK DEVICE
INVERTER CURRENT
FEEDBACK DEVICE
NOTES:
1.) See sheets 2 to 5 for PC board pin designators and signal names.
2.) Items outside AFD Power Module shown in dashed lines and marked
external. These items are required for Power Module operation.
AFD POWER MODULE
WIRING DIAGRAM
RECTIFIER
TEMP.
SENSE
INVERTER
TEMP.
SENSE
DC+
MEASUREMENT
POINT
179707
DC-
MEASUREMENT
POINT
179707
LAMINATED
DC BUS
180020-Q01
DC
BUS
INTERNAL
COMMUNICATIONS
INTERFACE
36 PIN BOARD-TO-
BOARD CONNECTOR
REMOTE I/O INTERFACE
OPTIONAL
LCD OIM
INTERFACE
TEMP. HARNESS,
RECTIFIER - SEE TABLE
COMBINED CONTROL ASSY.
180464-A01
COMBINED POWER ASSY.
SEE TABLE
RECTIFIER CHILLPLATE TEMP. SENSOR
SEE TABLE
TEMP. HARNESS,
INVERTER - SEE TABLE
GATE HARNESS(ES) - SEE TABLE
INVERTER CHILLPLATE TEMP. SENSOR
SEE TABLE
GATE HARNESS(ES) - SEE TABLE
RECTIFIER IGBT ASSY #1
SEE TABLE
CURRENT HARNESS,
RECTIFIER - SEE TABLE
CURRENT FEEDBACK DEVICE
179757-Q01
(3) PLACES
AC INPUT POWER LEADS
BUS L1, L2, L3
180297-Q03, -Q02, -Q01
RECTIFIER IGBT ASSY #2
SEE TABLE
RECTIFIER IGBT ASSY #3
SEE TABLE
RECTIFIER IGBT ASSY #4
SEE TABLE
INVERTER IGBT ASSY #1
SEE TABLE
2A2
AFD POWER MODULE TABLE
Frame
Model
Number
Assembly
Number
Resistor
Harness
IGBT
Assembly
2A2
2A12
2A34
2A35
INVERTER IGBT ASSY #2
SEE TABLE
INVERTER IGBT ASSY #3
SEE TABLE
INVERTER IGBT ASSY #4
SEE TABLE
BUS CAPACITOR, 2700 uF, 420 VDC
180139-Q02
(48) PLACES
RESISTOR
HARNESS
SEE TABLE
DISCHARGE RESISTOR, 2600 OHMS
24708-501-12
AC OUTPUT POWER LEADS
BUS U, V, W
180297-Q03, -Q02, -Q01
CURRENT HARNESS,
INVERTER - SEE TABLE
CURRENT FEEDBACK DEVICE
179757-Q01
(3) PLACES
COMBINED POWER ASSEMBLY AND HARNESS TABLE
Combined Power Assembly P/N’s 180288-A01 and -A02
2A13
2A13
2A13
2A2
Frame
Model
Number
Assembly
Number
Gate
Harness
Gate
Harnesses
Temp.
Harness,
Rectifier
Temp.
Harness,
Inverter
Current
Harness,
Rectifier
Current
Harness,
Inverter
Temp.
Harness,
Rectifier
Temp.
Harness,
Inverter
Current
Harness,
Rectifier
Current
Harness,
Inverter
Combined Power Assembly P/N’s 379172-A01 and -A02
180015-2
Sheet 1