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Publication 1398-IN517A-EN-P — August 2001

Installation Instructions

H-Series Brushless Servo Motor

(Catalog Number H-2005, H-3007, H-3016, H-4030, H-4050, H-4075, H-6100, H-6200,

H-6300, H-8350, and H-8500)

These Installation Instructions describe how to install the H-Series

motors. Use this document if you are responsible for designing,

installing, or troubleshooting the Allen-Bradley

H-Series motor

products. Read all instructions before installing this motor.

For: See Page

Receiving and Maintenance Information 2

Motor Catalog Number Identification 2

Before You Install the Motor 3

Using Shaft Seals 3

Using Couplings and Pulleys 4

Preventing Electrical Noise 5

Building and Installing Cables 6

Installing Your Motor 7

Guidelines for Installation 8

Mounting Dimensions 9

Connector Data 12

Feedback Connectors 12

Power Connector and Brake Connector 13

Motor Load Force Ratings 14

Motor Radial Load Force Ratings 15

Cables and Connector Kits 16

Shaft Seal Kits 17

Summary of content (20 pages)

PAGE 1
Installation Instructions H-Series Brushless Servo Motor (Catalog Number H-2005, H-3007, H-3016, H-4030, H-4050, H-4075, H-6100, H-6200, H-6300, H-8350, and H-8500) These Installation Instructions describe how to install the H-Series motors. Use this document if you are responsible for designing, installing, or troubleshooting the Allen-Bradley® H-Series motor products. Read all instructions before installing this motor.
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H-Series Motor Installation Instructions Receiving and Maintenance Information The customer is responsible for inspecting the equipment before accepting the shipment from the freight company. Check the item(s) you receive against your purchase order.
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H-Series Motor Installation Instructions 3 Before You Install the Motor Before installing or storing the motor: 1. Remove the motor carefully from its shipping container. 2. Visually inspect the motor for any damage. 3. Examine the motor frame, front output shaft, and mounting pilot for any defects. 4. Notify the carrier of any shipping damage immediately. ATTENTION ! Do not open or attempt to open the motor. Only a qualified Allen-Bradley employee can service this type of motor.
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H-Series Motor Installation Instructions Using Couplings and Pulleys Mechanical connections to the motor shaft, such as couplings and pulleys, require a torsionally rigid coupling or a reinforced timing belt. The high dynamic performance of servo motors can cause couplings, pulleys or belts to loosen or slip over time. A loose or slipping connection will cause system instability and may damage the motor shaft.
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H-Series Motor Installation Instructions 5 Preventing Electrical Noise ElectroMagnetic Interference (EMI), commonly called noise, may adversely impact motor performance by inducing stray signals. Effective techniques to counter EMI include filtering the AC power, shielding and separating signal carrying lines, and practicing good grounding techniques. Effective AC power filtering can be achieved by using isolated AC power transformers or properly installed AC line filters. To help avoid EMI: 1.
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H-Series Motor Installation Instructions Building and Installing Cables Knowledgeable cable routing and careful cable construction improves system ElectroMagnetic Compatibility (EMC). To build and install cables, perform the following steps: 1. Keep wire lengths as short as possible. 2. Route signal cables (encoder, serial, analog) away from motor and power wiring. 3. Separate cables by a minimum of 0.3 m (1 ft) for every 9 m (30 ft) of parallel run. 4.
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H-Series Motor Installation Instructions 7 Installing Your Motor The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility (EMC) and safety. Preferred fasteners are stainless steel. ATTENTION ! Unmounted motors, disconnected mechanical couplings, and/or disconnected cables are dangerous if power is applied.
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H-Series Motor Installation Instructions Guidelines for Installation Observe the following for installing the motor: 1. Allow sufficient clearance around the motor to keep it within its specified operating temperature range. Refer to Receiving and Maintenance Information on page 2 for operating range. Do not enclose the motor unless forced air is blown across the motor for cooling. A fan blowing air across the motor will improve its performance. Keep other heat-producing devices away from the motor. 2.
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H-Series Motor Installation Instructions 9 Mounting Dimensions The dimension symbols and actual dimensions of the different models in the H-Series are referenced in tables on pages 9 and 10. Figure 1 H-2000 Standard Mounting Dimensions P S = Outside Dia. x Inside Dia. BF = DIA. HOLES AJ = DIA. BOLT CIRCLES AH L BE T EA 63.5 mm SQ (2.5 in.
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H-Series Motor Installation Instructions Dimension (Refer to drawing) AD AH AJ BE BF D EA EB L (see Note a) L (see Note b) L (see Note c) L (see Note d) M P S T mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) H-Series Motor 2005 3007 3016 75 75 75 (2.95) (2.95) (2.95) 23 30 30 (0.9)3 (1.18)3 (1.18)3 75 100 100 (2.95) (3.94) (3.94) 15.2 10.9 10.9 (0.6) (0.43) (0.43) 5.8 7 7 (0.23) (0.28) (0.28) 11 14 14 (0.
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H-Series Motor Installation Instructions L EC AH T 11 M U EA D Brake Option Dimension (Refer to drawing) AH mm (in.) D mm (in.) EA mm (in.) EB mm (in.) EC mm (in.) L mm (see Note a) (in.) L mm (see Note b) (in.) M mm (in.) R mm (in.) S mm (in.) T mm (in.) U mm (in.) Tolerances: Motor H-4030 NEMA 56C 52 (2.06)1 15.9 (0.625)4 36 (1.41) full depth 50.8 (2) 15.5 (0.61) 213 (8.39) 266 (10.47) 114.3 (4.5)2 47 x 20 (1.85 x 0.788) 165 (6.5) 3 (0.12)3 4.8 x 35 (0.1875 x 1.
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H-Series Motor Installation Instructions Connector Data The tables below list the signal descriptions for the feedback, power and brake connector pins.
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H-Series Motor Installation Instructions 13 Power Connector and Brake Connector Power Connector Brake Connector Pin Signal Pin Signal A U A BR+ B V B BR- C W D Motor Case D A B A C B Publication 1398-IN517A-EN-P — August 2001
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H-Series Motor Installation Instructions Motor Load Force Ratings Motors are capable of operating with sustained maximum radial or maximum axial shaft loads. The measurement points for maximum radial and axial load forces are shown in the figure below.
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H-Series Motor Installation Instructions 15 Motor Radial Load Force Ratings 500 RPM 1000 RPM 2000 RPM 3000 RPM 4000 RPM 5000 RPM 6000 RPM kg 63.5 50.8 39.9 34.9 31.8 29.5 20.4 (lb) (140) (112) (88) (77) (70) (65) (45) 68 54.4 43.1 37.6 34 31.8 – (lb) (150) (120) (95) (83) (75) (70) – kg 76.2 60.8 47.6 41.7 38.1 35.4 – (lb) (168) (134) (105) (92) (84) (78) – kg 102.1 91.6 72.6 63.5 57.6 – – (lb) (225) (202) (160) (140) (127) – – kg 102.
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H-Series Motor Installation Instructions Cables and Connector Kits CE compliant cables are available from Allen-Bradley in standard cable lengths. Contact your nearest Allen-Bradley sales office or refer to your drive’s installation manual for a complete listing of available cables. If you choose to build your own cables, the following non-CE compliant connector kits are available for H-Series motors with optical encoders.
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H-Series Motor Installation Instructions 17 Shaft Seal Kits H-Series motors can attain an IP65 (dust tight, protected against water jet) environmental rating when equipped with a shaft seal (and cables and with appropriate connectors). The following shaft seal kits are available for H-Series motors.
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H-Series Motor Installation Instructions Notes Publication 1398-IN517A-EN-P — August 2001
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H-Series Motor Installation Instructions 19 Publication 1398-IN517A-EN-P — August 2001
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For more information refer to our web site at: www.ab.com/motion Allen-Bradley is a registered trademark of Rockwell Automation. www.rockwellautomation.com www.ab.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.