Software Start-Up and Reference Manual D2-3426-3 GV3000/SE AC General Purpose (Volts/Hertz) and Vector Duty Bookshelf Drive Version 6.
Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices.
Document Update Document Update Electronic Motor Overload Protection This product does not offer speed-sensitive overload protection, thermal memory retention or provisions to act upon motor over-temperature sensing in motors. If such protection is needed in the end-use product, it needs to be provided by additional means.
Document Update Notes: 2
Summary of Changes The information below summarizes the changes made to this manual since its last release (December 2002). Description of Changes Page Added Document Update.
soc-ii Notes: Summary of Changes
CONTENTS Chapter 1 Starting Up the Drive for Volts/Hertz Regulation 1.1 Preparing for Start Up (Volts/Hertz)................................................................. 1-2 1.2 Start-Up Procedure (Volts/Hertz)..................................................................... 1-3 Chapter 2 Starting Up the Drive for Vector Regulation 2.1 Preparing for Start Up (Vector) ........................................................................ 2-2 2.2 Start-Up Procedure (Vector) ......................
Appendix D Compliance with Machinery Safety Standard EN 60204-1: 1992 ............................ D-1 Appendix E Default Parameter Settings ...................................................................................... E-1 Appendix F Configuring the Digital Inputs When the RMI Board Is Installed in the Drive ........... F-1 Appendix G Using the Terminal Strip Analog Input .....................................................................G-1 Appendix H Drive Regulation Overview...................
List of Figures Figure 3.1 – Keypad/Display..................................................................................... 3-1 Figure 3.2 – Example of a Monitor Mode Display..................................................... 3-2 Figure 3.3 – Example of a Program Mode Display ................................................... 3-4 Figure 4.1 – Parameter Menu Structure ................................................................... 4-2 Figure 4.2 – Analog Output Selection and Scaling .............
IV GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
List of Tables Table 3.1 – Display Range Examples....................................................................... 3-5 Table 3.2 – Drive Status LEDs ................................................................................. 3-8 Table 3.3 – Monitor Mode LEDs ............................................................................... 3-9 Table 4.1 – Speed Reference Source Based on P.000 and AUTO/MAN Key Status ..4-7 Table 4.2 – Function Selection for Digital Inputs 6, 7, and 8 ...............
VI GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
PREFACE This manual is a start-up and programming reference guide for the version 6.06 GV3000/SE (Sensorless Enhanced) drive. The drive can be set up for either volts per hertz (V/Hz) or vector regulation. This manual provides a start-up procedure for both. The start-up procedures are followed by reference information. This information includes a complete list of all parameters and a description of the keypad/display.
VIII GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
CHAPTER 1 Starting Up the Drive for Volts/Hertz Regulation This chapter describes the basic start-up procedure for drives which utilize open-loop V/Hz regulation. V/Hz regulation is the default method of regulation. You do not need to select it. If you are starting up a drive which will perform vector regulation, refer to the vector start-up procedure in chapter 2 instead. Do not perform the start-up procedure in this chapter.
1.1 Preparing for Start Up (Volts/Hertz) Read through the following sections to prepare for the start-up procedure. What You Need to Know: • You must be qualified to perform the procedure and be familiar with V/Hz regulation. • You should be familiar with the keypad/display. If you are not familiar with the keypad/display, refer to chapter 3, which describes it. What You Need to Do: • Complete all hardware installation as described in the hardware reference manual.
To Restore All the Default Values to General (P) Parameters: If you need to restore all the default values for General (P) parameters after programming them, you can do so using the Restore Defaults parameter (P.050). 1.2 Start-Up Procedure (Volts/Hertz) This section describes the start-up procedure for drives set up for V/Hz regulation. Before using this procedure, you should have read section 1.1 for information you need to know before working with the drive. Step 1.
Step 2. Select Program Mode In this step, you will select program mode, which will give you access to the First Menu General (P) parameters. Press the PROG key. 3 530 9 $ +] N: 754 3$66 The PROG LED is on and the First Menu General (P) parameters can be accessed. 581 5(0 -2* $872 ):' 5(9 352* Step 3. Program First Menu General Parameters P.000 - P.005 This step describes how to change First Menu General (P) parameters P.000 through P.005. P.000 selects where the drive is controlled from.
Step 3.3 Press the ENTER key to display the default setting of P.001. 530 9 $ +] N: 754 3$66 This displays the default setting for acceleration time (20.0 seconds). 581 5(0 -2* $872 ):' 5(9 352* Step 3.4 Press the ▲ key to increase acceleration time, or the ▼ key to decrease acceleration time. The adjustment range is: 1.0 to 999.9 seconds. VALUE ENTERED: Step 3.5 Press the ENTER key to save the changed value.
Step 3.7 Press the ENTER key to display the default setting of P.002. 530 9 $ +] N: 754 3$66 This displays the default setting for deceleration time (20.0 seconds). 581 5(0 -2* $872 ):' 5(9 352* Step 3.8 Press the ▲ key to increase deceleration time, or the ▼ key to decrease deceleration time. The adjustment range is: 1.0 to 999.9 seconds. VALUE ENTERED: Step 3.9 Press the ENTER key to save the changed value.
Step 3.11 Press the ENTER key to display the default setting of P.003. 530 9 $ +] N: 754 3$66 This shows that the default setting for Minimum Speed is 5.0 Hz. 581 5(0 -2* $872 ):' 5(9 352* Step 3.12 Press the ▲ key to increase minimum speed or the ▼ key to decrease minimum speed. The adjustment range is: 0.5 Hz to the value set for P.004 (Maximum Speed). VALUE ENTERED: Step 3.13 Press the ENTER key to save the changed value.
Step 3.15 Press the ENTER key to display the default setting of P.004. ! ATTENTION: The user is responsible for ensuring that driven machinery, all drive-train mechanisms, and application material are capable of safe operation at the maximum operating speed of the drive. In V/Hz regulation, overfrequency protection in the drive is provided by means of H.022. Failure to observe this precaution could result in bodily injury.
Step 3.18 Press the ▲ key to display P.005, Current Limit. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* This parameter sets Current Limit, which corresponds to the value in parameter P.095, Power Module Output Amps. Step 3.19 Press the ENTER key to display the default setting of P.005. L 530 9 $ +] N: 754 3$66 This shows that the default setting for Current Limit is 100. 581 5(0 -2* $872 ):' 5(9 352* Step 3.20 Press the ▼ key to decrease current limit.
Step 3.21 Press the ENTER key to save the entered value. S 530 9 $ +] N: 754 3$66 After pressing ENTER, the same parameter number is displayed. You can now move to the next parameter. 581 5(0 -2* $872 ):' 5(9 352* Step 4. Enter the Second Menu Password This step is required in order to access the Second Menu General (P) parameters and the Volts/Hertz (H) parameters. Step 4.1 Press the ▲ key to display parameter P.006, Second Menu Password.
Step 4.3 Press the ▲ key until the password number 107 is displayed. L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Note that the password, and access to the Second Menu, will be retained if the drive loses and regains power. Step 4.4 Press the ENTER key to save the password number. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* After pressing ENTER, P.006 is displayed. You now have access to all parameters and the error log.
Step 5.2 Press the ▲ key twice. ( The error log (Err) is bypassed, then..... 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* ...the Volts/Hertz (H) parameter main menu is displayed. K 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Step 5.3 Press the ENTER key to access the first Volts/Hertz parameter: H.000, Motor Nameplate Volts. K 530 9 $ +] N: 754 3$66 This parameter sets the Motor Nameplate Volts and is taken directly from the motor nameplate.
Step 5.5 If no change was made, press the ENTER key to return to the parameter. If you changed the value, press ENTER to accept the change and return to the parameter. K 581 5(0 -2* $872 ):' 5(9 352* 530 9 $ +] N: 754 3$66 After pressing ENTER, the same parameter is displayed. You can now move to the next parameter. Step 5.6 Press the ▲ key to display H.001, Motor Nameplate Base Frequency.
Step 5.9 Press the ENTER key. K L 530 9 $ +] N: 754 3$66 After pressing ENTER, the same parameter is displayed. You can now move to the next parameter. 581 5(0 -2* $872 ):' 5(9 352* Step 5.10 Press the ▲ key to display H.002, Motor Nameplate Amps. ! ATTENTION: This parameter setting must not exceed the rated amps found on the motor nameplate. Excess heating of the motor could result if this is not the case.
Step 5.12 Press the ▲ key to increase the motor nameplate amps, or the ▼ key to decrease motor nameplate amps. The adjustment range depends on the drive rating. See Appendix C. VALUE ENTERED: Step 5.13 Press the ENTER key to save the changed value. K 581 5(0 -2* $872 ):' 5(9 352* 530 9 $ +] N: 754 3$66 After pressing ENTER, the same parameter is displayed. You can now move to the next parameter. Step 5.14 Press the ▲ key to display H.003, Torque Boost Voltage.
Step 5.16 Press the ▲ key to increase the torque boost voltage, or the ▼ key to decrease torque boost voltage. Important: If you set H.003 = 0, you must perform the identification test, controlled by H.020, prior to running. Refer to the H.020 parameter description for more information. The adjustment range is: 0.0% to 20.0% VALUE ENTERED: Step 5.17 Press the ENTER key to save the changed value. K 530 9 $ +] N: 754 3$66 After pressing ENTER, the same parameter is displayed.
Step 5.19 Press the ENTER key. The default setting is 0. 581 5(0 -2* $872 ):' 5(9 352* 530 9 $ +] N: 754 3$66 Step 5.20 Press the ▲ key to increase the selection value, or leave it at 0. If you do not have AC input or you are using a snubber resistor, see the H.017 parameter description for more information. 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* The adjustment range is: 0 = AC input; snubber resistor not used; ride-through enabled.
Step 5.22 Press the ▲ key until H.018, Volts/Hertz Curve Type, is displayed. K L 530 9 $ +] N: 754 3$66 This parameter selects the type of curve for volts/hertz regulation. See chapter 4 and step 5.24 for more information. 581 5(0 -2* $872 ):' 5(9 352* Step 5.23 Press the ENTER key. 530 9 $ +] N: 754 3$66 The default setting is 0 for linear curve. 581 5(0 -2* $872 ):' 5(9 352* Step 5.24 Press the ▲ key to increase the selection value to 1 or 2, or leave it at 0.
Step 6. Return to Monitor Mode This step describes how to exit program mode and return to monitor mode. Step 6.1 The display should now show the last parameter adjusted in step 5, H.018. K L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Step 6.2 Press the PROG key twice to exit program mode. 530 9 $ +] N: 754 3$66 Starting Up the Drive for Volts/Hertz Regulation 581 5(0 -2* $872 ):' 5(9 352* The display returns to monitor mode with speed displayed.
ATTENTION: The subsequent steps require rotating parts and/or electrical circuits to be exposed. Stay clear if unit must be running, or disconnect and lock out or tag power source if contact must be made. Failure to observe this precaution could result in severe bodily injury or loss of life. ! Important: The stop input on the terminal strip is not active when the Control Source parameter (P.000) is set to LOCL, as it is during this start-up procedure. Use the STOP/RESET key if you need to stop the drive.
Step 7.5 Press the ▼ key to decrease the speed reference value. Step 7.6 Press the ENTER key to return to monitor mode. 581 5(0 -2* $872 ):' 5(9 352* 530 9 $ +] N: 754 3$66 Step 7.7 Verify that you have selected run mode and the forward direction. Press the START key. L 530 9 $ +] N: 754 3$66 The drive is now running. The keypad/display is in monitor mode and the RPM, RUN, and FWD LEDs are on. The drive should be running at minimum speed. The sample display shows 150 RPM.
Step 7.9 • If the rotation direction is NOT correct, press the STOP/RESET key and continue with step 7.10. • If the rotation direction is correct, continue with step 7.14. 530 9 $ +] N: 754 3$66 When the STOP/RESET key is pressed, the RUN LED turns off. 581 5(0 -2* $872 ):' 5(9 352* Step 7.10 Turn off and lock out or tag power to the drive. Step 7.11 Verify that the DC bus capacitors are discharged. Refer to the hardware reference manual for this procedure.
Step 8. Run the Drive This step describes how to adjust the speed reference from the keypad and run the motor up to maximum speed in Hz. At maximum Hz, you must check values in monitor mode. This step assumes you have connected the motor to the load. ! ATTENTION: The user is responsible for ensuring that driven machinery, all drive-train mechanisms, and application material are capable of safe operation at the maximum operating speed of the drive.
Step 8.3 Press the ENTER key repeatedly to move to the V(olts) display. 530 9 $ +] N: 754 3$66 This example shows the output volts at Maximum Speed (P.004). Your actual reading may be different. 581 5(0 -2* $872 ):' 5(9 352* VALUE READ: Step 8.4 Press the ENTER key to move to the A(mps) display. L 530 9 $ +] N: 754 3$66 This example shows the output amps at Maximum Speed (P.004). Your actual reading may be different. 581 5(0 -2* $872 ):' 5(9 352* VALUE READ: Step 8.
CHAPTER 2 Starting Up the Drive for Vector Regulation This chapter describes the basic start-up procedure for drives which utilize flux vector control (FVC) or sensorless vector control (SVC). Part of this procedure describes how to select vector regulation. If you are starting up a drive which will perform V/Hz regulation, refer to the V/Hz start-up procedure in chapter 1 instead. Do not perform the start-up procedure in this chapter.
2.1 Preparing for Start Up (Vector) Read through the following sections to prepare for the start-up procedure. What You Need to Know: • You must be qualified to perform the procedure and be familiar with vector regulation. • You should be familiar with the keypad/display. If you are not familiar with the keypad/display, refer to chapter 3, which describes it. What You Need to Do: • Complete all hardware installation as described in the hardware reference manual.
To Restore a Default Parameter Value after Writing over It: If you enter the wrong value while programming parameters, you can restore the default if you have not yet pressed the ENTER key. To do so: 1. Press the PROG key. 2. Press the ENTER key. The default value of the parameter will be displayed again. You can select it with ENTER or enter a new one and press ENTER.
Step 2. Select Program Mode In this step, you will select program mode, which gives you access to the First Menu General (P) parameters. Step 2.1 Press the PROG key. S 530 9 $ +] N: 754 3$66 The PROG LED is on and the First Menu General (P) parameters can be accessed. 581 5(0 -2* $872 ):' 5(9 352* Step 2.2 Press the ENTER key. S 530 9 $ +] N: 754 3$66 The first General (P) parameter in the First Menu, P.000, is displayed. 581 5(0 -2* $872 ):' 5(9 352* Step 3.
Step 3.2 Press the ENTER key. 530 9 $ +] N: 754 3$66 Zero is displayed. 581 5(0 -2* $872 ):' 5(9 352* Step 3.3 Press the ▲ key until the password 107 is displayed. L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Note that the password, and access to the Second Menu, will be retained if the drive loses and then regains power. Step 3.4 Press the ENTER key to save the password number.
Step 4. Program the Drive for Vector Regulation This step describes how to change parameter P.048 (Volts/Hertz or Vector Regulation) to vector. Within vector regulation, you can program the drive for flux vector control (FVC) or sensorless vector control (SVC). FVC operation requires an encoder. SVC operation does not require an encoder. Both options require U.048 to be set to UEC. In a later step, you will select either the FVC option or the SVC option. When you enter the value for vector regulation (P.
Step 4.4 Press the ENTER key to save the setting. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* After pressing ENTER, the same parameter number is displayed. You can now go to the next step. Step 4.5 Note the display.
Step 5. Program First Menu General Parameters P.000 - P.005 This step describes how to change First Menu General (P) parameters P.000 through P.005. P.000 selects where the drive is controlled from. This procedure assumes local control from the keypad (P.000 = LOCL), which is the default setting for the parameter. Step 5.1 Press the PROG key. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* You are now in program mode.
Step 5.4 Press the ENTER key to display the default setting of P.001. 530 9 $ +] N: 754 3$66 This displays the default setting for acceleration time (20.0 seconds). 581 5(0 -2* $872 ):' 5(9 352* Step 5.5 Press the ▲ key to increase acceleration time, or the ▼ key to decrease acceleration time. The adjustment range is: 0.1 to 999.9 seconds. VALUE ENTERED: Step 5.6 Press the ENTER key to save the changed value.
Step 5.8. Press the ENTER key to display the default setting of P.002. 530 9 $ +] N: 754 3$66 This displays the default setting for deceleration time (20.0 seconds). 581 5(0 -2* $872 ):' 5(9 352* Step 5.9 Press the ▲ key to increase deceleration time, or the ▼ key to decrease deceleration time. The adjustment range is: 0.1 to 999.9 seconds. VALUE ENTERED: Step 5.10 Press the ENTER key to save the changed value.
Step 5.11 Press the ▲ key to display P.003, Minimum Speed. ATTENTION: The drive can operate at and maintain zero speed. The user is responsible for ensuring safe conditions for operating personnel by providing suitable guards, audible or visual alarms, or other devices to indicate that the drive is operating or may operate at or near zero speed. Failure to observe this precaution could result in severe bodily injury or loss of life.
Step 5.14 Press the ENTER key to save the changed value. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* After pressing ENTER, the same parameter number is displayed. You can now go to the next parameter. Step 5.15 Press the ▲ key to display P.004, Maximum Speed. ! ATTENTION: The user is responsible for ensuring that driven machinery, all drive-train mechanisms, and application material are capable of safe operation at the maximum operating speed of the drive.
Step 5.17 Press the ▲ key to increase maximum speed or the ▼ key to decrease maximum speed. The adjustment range is: 10 to Motor Top Speed (set in parameter U.017). Refer to Step 7 for parameter U.017. VALUE ENTERED: Step 5.18 Press the ENTER key to save the changed value. S 581 5(0 -2* $872 ):' 5(9 352* 530 9 $ +] N: 754 3$66 After pressing ENTER, the same parameter number is displayed. You can now go to the next step. Step 5.19 Press the ▲ key until P.005, Current Limit, is displayed.
Step 5.21 Press the ▼ key to decrease current limit percent. Note that changing current limit rating affects the maximum attainable torque the motor can produce. The adjustment range for current limit is: U.006 (Magnetizing Current) to 150%. VALUE ENTERED: Step 5.22 Press the ENTER key to save the entered value. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' After pressing ENTER, the same parameter number is displayed. You can now move to the next parameter. 5(9 352* Step 6.
Step 6.2 Press the ▲ key twice. ( 530 9 $ +] N: 754 3$66 The error log (Err) is bypassed, then..... 581 5(0 -2* $872 ):' 5(9 352* X 530 9 $ +] N: 754 3$66 ...the Vector (U) parameter main menu is displayed. 581 5(0 -2* $872 ):' 5(9 352* Step 6.3 Press the ENTER key to access the first Vector parameter, which is U.000, Torque Reference Source. 8 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* This parameter specifies the source for the torque reference.
Step 6.5 Press the ▲ key to increase the value. Important: If you are going to change the value for this parameter, see the description in chapter 4. The adjustment options are: 0 = Speed loop output (default setting) 1 = Terminal strip analog input 2 = Option port (network torque reference register) 3 = Selected speed reference VALUE ENTERED: Step 6.6 Press the ENTER key to save the displayed value.
Step 6.8 Press the ENTER key to display the default setting of U.001. ! ATTENTION: Do not use a 4096 PPR encoder with a 2-pole motor. Overspeed and motor damage can result. Failure to observe this precaution could result in bodily injury. L 530 9 $ +] N: 754 3$66 This displays the default setting for Encoder PPR, 1024 PPR. 581 5(0 -2* $872 ):' 5(9 352* Step. 6.9 Press the ▲ key to increase the PPR, or the ▼ key to decrease the PPR. Select one of the four PPR values if an encoder is used.
Step 6.11 Press the ▲ key to display U.002, Motor Poles. ! ATTENTION: The setting of parameters U.001 (Encoder PPR), U.002 (Motor Poles), U.003 (Motor Nameplate Base Frequency), U.005 (Motor Nameplate RPM), and U.017 (Motor Top Speed) determines the motor maximum speed. These parameters must be set by a qualified person who understands the significance of setting them accurately. Failure to observe this precaution could result in bodily injury.
Step 6.14 Press the ENTER key to save the changed value. X 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* After pressing ENTER, the same parameter is displayed. You can now move to the next parameter. Step 6.15 Press the ▲ key to display U.003, Motor Nameplate Base Frequency. ! ATTENTION: The setting of parameters U.001 (Encoder PPR), U.002 (Motor Poles), U.003 (Motor Nameplate Base Frequency), U.005 (Motor Nameplate RPM), and U.017 (Motor Top Speed) determines the motor maximum speed.
Step. 6.17 Press the ▲ key to increase the motor nameplate base frequency or the ▼ key to decrease motor nameplate base frequency. The adjustment range is: 15.0 Hz to 120.0 Hz VALUE ENTERED: Step 6.18 Press the ENTER key to save the changed value. X 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* After pressing ENTER, the same parameter is displayed. You can now move to the next parameter. Step 6.19 Press the ▲ key to display U.004, Motor Nameplate Amps.
Step 6.20 Press the ENTER key to display the default setting of U.004. L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* This displays the Motor Nameplate Amps setting. The default depends on the HP rating of the Power Module. The display shown here is only an example. Step 6.21 Press the ▲ key to increase the motor nameplate amps or the ▼ key to decrease the motor nameplate amps. The minimum and maximum allowed adjustment range for this value depends on the Power Module HP rating.
Step 6.23 Press the ▲ key to display U.005, Motor Nameplate RPM. ! ATTENTION: The setting of parameters U.001 (Encoder PPR), U.002 (Motor Poles), U.003 (Motor Nameplate Base Frequency), U.005 (Motor Nameplate RPM), and U.017 (Motor Top Speed) determines the motor maximum speed. These parameters must be set by a qualified person who understands the significance of setting them accurately. Failure to observe this precaution could result in bodily injury.
Step 6.26 Press the ENTER key to save the changed value. X 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* After pressing ENTER, the same parameter is displayed. You can now move to the next parameter. Step 6.27 Press the ▲ key to display U.006, Motor Magnetizing Current. ! ATTENTION: If this parameter is set incorrectly, overcurrent or excess heating of the motor could result. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Step 6.29 Press the ENTER key to display the default setting of U.007. 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* This displays the default setting for the Motor Nameplate Volts. The default setting depends on the Power Module rating and is factory set. The display shown here is only an example. Step 6.30 Press the ▲ key or the ▼ key to increase or decrease the motor nameplate volts. The adjustment range is: 100 to 690 Volts VALUE ENTERED: Step 6.
6.33 Press the ENTER key to display the default setting of U.022. 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* This displays the default setting for Motor Nameplate Horsepower. The default setting depends on the Power Module rating and is factory-set. The display here is only an example. 6.34 Press the ▲ key or the ▼ key to increase or decrease the value if it is different from the motor nameplate. The adjustment range is 0.3 to 600.0 HP. VALUE ENTERED: 6.
Step 7. Set the Motor Top Speed This step sets the Motor Top Speed (U.017) in RPM. For applications that do not support field weakening, Motor Top Speed must be equal to U.005 (Motor Nameplate RPM). For applications that do support field weakening, Motor Top Speed is the maximum field-weakened speed. Step 7.1 Press the ▼ key until U.017 is displayed. X L 530 9 $ +] N: 754 3$66 This parameter is the Motor Top Speed in RPM. 581 5(0 -2* $872 ):' 5(9 352* Step 7.
Step 7.4 Press the ENTER key to save the displayed value. X L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* After pressing ENTER, the same parameter number is displayed. You can now go to the next step. Step 8. Perform Vector Regulator Self-Tuning Before performing the self-tuning procedure, you should have performed steps 1 through 7 above and adjusted all the parameters as described. Note that U.016 may also need to be set if your application requires field weakening.
What Happens if a Fault Occurs During Self-Tuning? 1. If the drive stops due to a fault, the motor will coast to stop. A self-tuning fault code (SF) will be displayed and must be cleared. Refer to chapter 5 for more information. 2. Once the drive is stopped, parameter U.008 will be reset to OFF and the self-tuning procedure will be completed. The results are stored in U.009, Torque Self-Tune Result. Step 8.1 Press the ▼ key to display U.008, Torque Self-Tune Enable.
Step 8.4 Press the ENTER key. X 581 5(0 -2* $872 ):' 530 9 $ +] N: 754 After pressing ENTER, the same parameter is displayed. You can now go to the next step. 5(9 352* 3$66 Step 8.5 Press the PROG key twice to exit program mode. 6 H The display flashes S-En. This reminds you that the self-tuning procedure is enabled. 581 5(0 -2* $872 ):' 530 9 $ +] N: 754 3$66 5(9 352* Step 8.6 Press the START key to begin the self-tuning procedure.
Step 8.7 Self-tuning is now completed. If a zero is displayed, the self-tuning procedure was completed successfully. Go to step 10. If SF is displayed, the procedure was not successfully completed. Go to step 9 to view parameter U.009 for the specific fault code. When self-tuning is complete, the motor will ramp to a stop. 530 9 $ +] N: 754 3$66 The following parameters will be updated based on the self-tuning results: 581 5(0 -2* $872 ):' • U.001 - Encoder PPR (if U.001 ≠ SE) • U.
Step 9.3. Press the ▲ key until U.009 is displayed. X 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Step 9.4 Press the ENTER key to view the test result. Step 9.5 Refer to the U.009 parameter description in chapter 4 for the corresponding cause and corrective action. Step. 9.6 Once the cause of the fault has been corrected, repeat the self-tuning procedure (step 8). ! ATTENTION: The subsequent steps require rotating parts and/or electrical circuits to be exposed.
Step 10.2 Verify that the AUTO LED is off (press the AUTO/MAN key until the AUTO LED turns off). This selects the local keypad as the speed reference source. Step 10.3 Press the ▲ key or the ▼ key once. L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* The monitor mode LEDs will all turn off and the manual speed reference value will be displayed. The speed reference value is in the units defined in P.028. The display shown here is only an example. Step 10.
Step 10.8 Visually check that the motor rotates counter-clockwise (CCW) when viewed from the driven motor shaft end. CCW Step 10.9 • If the rotation direction is NOT correct, press the STOP/RESET key and continue with step 10.10. • If the rotation direction is correct, continue with step 10.14. 530 9 $ +] N: 754 3$66 When the STOP/RESET key is pressed, the RUN LED turns off. 581 5(0 -2* $872 ):' 5(9 352* Step 10.10 Turn off and lock out or tag power to the drive. Step 10.
Step 11. Run the Drive This step describes how to increase the speed reference across the speed range and check for proper motor operation. This step assumes that P.000 is set to LOCL (control is local) and the motor is connected to the load. Step 11.1 Press the START key. 530 9 $ +] N: 754 3$66 The drive is now running and the keypad/display is in monitor mode. 581 5(0 -2* $872 ):' 5(9 352* Step 11.2 Press the ▲ or ▼ key once. All monitor mode LEDs will turn off.
Step 11.3 Press the ENTER key to move to the V(olts) display. This sample display shows the output volts at maximum speed. Your actual reading may be different. 581 5(0 -2* $872 ):' 5(9 352* 530 9 $ +] N: 754 3$66 VALUE READ: Step 11.4 Press the ENTER key to move to the A(mps) display. 530 9 $ +] N: 754 3$66 This sample display shows the output amps at maximum speed. Your actual reading may be different. 581 5(0 -2* $872 ):' 5(9 352* VALUE READ: Step 11.
Step 12. Tune the Speed Regulator Tuning the speed regulator consists of adjusting the speed regulator proportional and integral gain values according to the application. The speed regulator uses these values to calculate the drive’s response to a change in speed reference and to changes in load or other factors in the driven system. This procedure may or may not be required. This step assumes you have connected the motor to the load. Step 12.1 Press the START key.
Step 12.4 Press the ▲ key until U.012 is displayed. This parameter sets the speed regulator proportional gain. X L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* The speed loop gain is set for typical speed loop response and should be adjusted only when faster speed loop response is required. Larger proportional gain values result in faster response, but may result in less stability.
2-38 GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
CHAPTER 3 Using the Keypad/Display to Program, Monitor, and Control the Drive The front-panel keypad/display is used to program, monitor, and control the drive. It operates in two modes, monitor mode and program mode. The functions available at the keypad depend on what mode the keypad/display is in and what is selected as the drive control source. In monitor mode (the default mode), you can monitor specific drive outputs as well as enter the speed or frequency reference for the drive.
3.1 Monitor Mode Monitor mode is the keypad/display’s default mode during drive operation or it is entered by pressing the PROG key until the PROG LED turns off. The following output data can be displayed in monitor mode: • Speed (RPM) • Volts (V) • Amps (A) • Hz • kW • Torque (vector regulation only) (TRQ) • Selected reference (speed or torque) To select a value to monitor, press the ENTER key until the LED turns on next to the desired display item.
If the selected reference is negative and its value is greater than 999, the RPM LED will flash (refer to section 3.4.1, Display Range). Pressing the ENTER key again advances you to the speed (RPM) monitor display. 3.1.2 Entering the Manual Speed Reference You can change the manual speed reference at any time while in monitor mode regardless of the control source. Follow these steps to enter the manual speed reference: Step 1. From monitor mode, press the ▲ key or the ▼ key once.
Display shows menu selections: P.--H.--- (If P.048 = U-H) U.--- (If P.048 = UEC) r.--- (if the optional RMI board is installed) or Err (Error Log) S 530 9 $ +] N: 754 3$66 581 5(0 -2* PROG LED is on $872 ):' 5(9 352* Figure 3.3 – Example of a Program Mode Display 3.3 Drive Control When the control source is the local keypad/display (the REM LED is off), the keypad is used to control the drive.
Table 3.1 – Display Range Examples Example If the actual number is... It will appear on the display as... And the RPM LED will... A 1000.5 1000. Not flash B -999 -999 Not flash C -1000 1000 Flash D -99.9 -99.9 Not flash E -1000.5 1000. Flash F -9.99 -9.99 Not flash G -100.25 100.2 Flash H -9.999 9.999 Flash This does not apply for the speed display. For the speed display, the FWD or REV LEDs indicate actual speed reference polarity. 3.4.
3.5 The Keypad The drive’s keypad has nine membrane keys that are used to monitor, program, and control the drive. &% Use the AUTO/MAN key to switch between the auto speed reference and the manual speed reference as shown below. AUTO/MAN Status Control Source (P.000) Speed Reference Source AUTO selected Local keypad/display (P.000=LOCL) Terminal strip Terminal strip remote inputs (P.000=rE) Terminal strip Option port (P.000=OP) Network Serial port (P.
Use the ▲ and ▼ keys to: • Step through the drive parameter menus and error log when the keypad/display is in program mode • Increase (or decrease) a numeric value (such as the reference or a parameter value) Hold down these keys to increase the scroll speed.
3.6 Drive Status LEDs The keypad contains eight LEDs that show the present drive status. Table 3.2 describes what each drive status LED means. Table 3.2 – Drive Status LEDs LED RUN REM Status Meaning On Output power is being applied to the motor. Off Output power is not being applied to the motor. On The drive is being controlled (START, RUN/JOG, FORWARD/REVERSE, speed reference) from a source other than the keypad. Off The drive is being controlled from the keypad.
3.7 Monitor Mode LEDs Table 3.3 describes the values that will be displayed when the corresponding monitor mode LED is on. Table 3.3 – Monitor Mode LEDs Monitor Mode LED Corresponding Display When LED Is On (Actual Values) RPM Motor speed is displayed. This value is scaled in parameter P.028. V Drive output volts are displayed. This value is not DC bus volts. A Drive output amps are displayed. Hz Drive output frequency in hertz is displayed.
3-10 GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
CHAPTER 4 Programming Reference To program the drive for a specific application, you display the appropriate parameter and adjust it as required. The parameters are used to define characteristics of the drive. This chapter provides an overview of the parameter menus as well as detailed descriptions of each parameter. This chapter also describes how to access, display, and modify parameters. 4.
)LUVW 0HQX *HQHUDO 3DUDPHWHUV 3 3 (QWHU SDVVZRUG LQWR 3 6HFRQG 0HQX *HQHUDO 3DUDPHWHUV 3 3 3 8 + GHIDXOW 3 8(& 9ROWV +HUW] 9HFWRU 3DUDPHWHUV 3DUDPHWHUV + + 8 8 ,I RSWLRQDO 50, ERDUG LV LQVWDOOHG 50, 3DUDPHWHUV U U (UURU /RJ 3DVVZRUG PXVW EH HQWHUHG LQWR 3 WR DFFHVV WKHVH SDUDPHWHUV Figure 4.1 – Parameter Menu Structure 4.
Parameter Name: the name assigned to a parameter number. The parameter name is not displayed when programming the drive using the keypad/display. The parameter name is only visible when using the CS3000 software or Operator Interface Module (OIM). Parameter Description: a description of the parameter’s function. Parameter Range: the pre-defined parameter value limits or selections. Default Setting: the factory default setting.
Step 3. Once the desired menu is displayed, press the ENTER key to select it. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* The first parameter number in the menu or the last parameter number previously accessed from that menu will be displayed. Step 4. Press the ▲ key or the ▼ key to move through the parameters. S L 530 9 $ +] N: 754 3$66 Each parameter number will be displayed as you move through the parameters. 581 5(0 -2* $872 ):' 5(9 352* Step 5.
Step 7. Press the ENTER key to save the changed value. - OR Press the PROG key to exit the parameter without changing the value. S L 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* The parameter number will be displayed again. Important: The value will not be written into memory unless the ENTER key is pressed. To display or change additional parameters within this menu, repeat steps 4 through 7.
To prevent unauthorized password use, a zero value (not the saved password value) is displayed whenever this parameter is accessed. Note that parameter values and the local keypad status are retained through a line dip or power shutdown. 4.5 First Menu Parameters The First Menu contains General parameters that are most commonly used for simple applications. No password is required to access them. These parameters apply to both vector and V/Hz programming and are described in detail in section 4.5.1. 4.5.
P.000 Control Source (continued) Table 4.1 – Speed Reference Source Based on P.000 and AUTO/MAN Key Status Control Source (P.000) AUTO/MAN Status Speed Reference Source Local keypad/display (P.000=LOCL) AUTO selected Terminal strip MAN selected Local keypad/display or OIM Terminal strip remote inputs (P.000=rE) AUTO selected Terminal strip MAN selected Local keypad/display or OIM Option port (P.
P.002 Decel Time 1 (RAMP 1) For V/Hz regulation, this parameter specifies the amount of time in which the motor ramps from Maximum Speed (P.004) to zero speed. For vector regulation, this parameter specifies the amount of time in which the motor ramps from Motor Top Speed (U.017) to zero speed. Parameter Range: 1.0 to 999.9 seconds (V/Hz) 0.1 to 999.9 seconds (vector) Default Setting: 20.0 Parameter Type: Tunable Refer also to parameters: P.004 Maximum Speed P.005 Current Limit U.
P.003 Minimum Speed This parameter limits the speed reference to the drive. Regardless of what speed reference is supplied, the regulator will not command a speed less than the value in P.003. Parameter Range: 0.5 to P.004 Maximum Speed (V/Hz) 0 to P.004 Maximum Speed (vector) Default Setting: 5.0 Hz (V/Hz) 150 RPM (vector) Parameter Type: Tunable Refer also to parameters: P.004 Maximum Speed ! ATTENTION: The drive can operate at and maintain zero speed.
P.005 Current Limit This parameter provides the means to limit motor stator current while running at constant speed or during acceleration. Parameter Range: 50 to 110% (V/Hz) U.006 to 150% (vector) Default Setting: 100% (V/Hz) 150% (vector) Parameter Type: Tunable Refer also to parameters: P.095 Power Module Output Amps H.002 Motor Nameplate Amps U.004 Motor Nameplate Amps U.
4.6 Second Menu Parameters The Second Menu contains parameters used for more complex applications. Within the Second Menu are General (P.---) parameters that apply to both vector and V/Hz programming, and Vector (U.---) or Volts/Hertz (H.---) parameters. If an optional RMI board is installed in the drive, RMI (r.---) parameters are also contained in the Second Menu.
Step 2. Press the ENTER key. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* The first parameter number in the First Menu General parameters (P.000) or the last parameter number accessed will be displayed. Step 3. Press the ▲ key to increment the parameter numbers until P.006 is displayed. S 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Important: If you are able to display parameter P.007, access to the Second Menu is enabled.
Step 6. Press the ENTER key to select the password. S 530 9 $ +] N: 754 3$66 P.006 is displayed. 581 5(0 -2* $872 ):' 5(9 352* Step 7. Press the ▲ key to verify the access status.
4.6.2 Second Menu General Parameter Descriptions (P.007 to P.099) P.007 Terminal Strip Digital Inputs Configure Parameter Range: The GV3000/SE drive provides multiple configurations of digital inputs 6, 7, and 8 on the terminal strip. This parameter determines how these inputs are used. 0= 1= 2= 3= 4= 5= 6= 7= 8* = 9* = 10* = 11* = 12* = The P.008 (Terminal Strip Speed Reference Source) selection will limit the selection of P.007 because the P.
P.007 Terminal Strip Digital Inputs Configure (continued) FWD/REV FWD/REV allows you to select between forward or reverse operation. If the input is closed, this function will invert the selected speed reference. For example, if the selected speed reference value is negative (<0) and the FWD/REV input is closed, the resulting speed reference will be positive. The digital input for FWD/REV is active only if the control source is remote.
P.007 Terminal Strip Digital Inputs Configure (continued) TRQ/SPD TRQ/SPD allows you to switch between torque regulation and speed regulation while the drive is running or stopped. This feature only applies when the drive has been configured as a vector regulator (P.048 = UEC), and U.000 (Torque Reference Source) > 0. To provide smooth transitioning when switching from torque to speed, the speed regulator is preset with the last torque reference.
P.008 Terminal Strip Speed Reference Source This parameter selects the source of the terminal strip speed reference. Parameter Range: 0 = Analog reference. (Digital inputs 6, 7, and 8 are not used. See P.007.) 1 = MOP selection. (Uses terminal strip digital input 6 for MOP increment and digital input 7 for the MOP decrement function. Digital input 8 is not used.) The terminal strip speed reference is used when: 2 = Two (2) preset speeds. (Uses terminal strip digital input 6.
P.008 Terminal Strip Speed Reference Source (continued) Table 4.3 – Acceptable P.007 and P.008 Selection Combinations P.007 Selections 0 1 2 3 4 5 6 7 8 9 10 11 12 0 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 1 2 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ P.008 Selections 3 4 ✔ ✔ ✔ ✔ ✔ ✔ 5 6 7 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ = Selection combination is acceptable. P.007/P.008 Selection Example If you want to select the MOP as the speed reference source, P.008 must be set to 1. Next, select the value for P.
P.010 Terminal Strip Analog Input Gain This parameter is used to compensate for component tolerance errors or insufficient voltage from the input reference source at the terminal strip. Parameter Range: 0.100 to 5.000 Default Setting: 1.000 Parameter Type: Tunable Refer also to parameters: P.000 Control Source This parameter is not used if the terminal strip analog input is used as vector torque reference (U.000 = 1). For more information about the analog input, refer to Appendix G. P.
P.011 Terminal Strip Analog Input Configure (continued) ! ATTENTION: The drive may inadvertently start due to the effects of temperature or electrical noise on the analog input when the analog input is configured to start and stop the drive (P.011 = 12), and the following conditions are true: • P.000 = rE • The function loss, stop, and start inputs on the terminal strip are all closed.
P.012 Terminal Strip Analog Output Source This parameter selects the source of the analog output signal. 0 = Speed (bipolar) Parameter Range: 1 = Torque (bipolar) 2 = Speed (unipolar) 3 = Current (unipolar) (V/Hz) Torque (unipolar) (vector) Default Setting: 0 Parameter Type: Tunable Refer also to parameters: N/A Selections 2 and 3 select the same signals as selections 0 and 1, but instead of providing a 5 V (1/2 scale) offset to allow for a bipolar signal, no 5 V offset is used.
P.013 Output Relay Configuration This parameter specifies the type of status indication provided by the output relay contacts (terminals 28, 29, 30, and 31 on the drive’s output relay terminal strip). Parameter Range: 0 = Output relay is energized when one one or more faults (IET) are active. 1 = Output relay is energized to show state of drive running with 0.5 second delay added between a start assertion and generation of motor voltage.
P.014 Trim Reference Source This parameter specifies the source for the trim reference. Trim reference is added to the speed reference. 0 = No trim reference used Parameter Range: 1 = Terminal strip analog input 2 = Option port trim reference register 3 = Maximum speed 4 = Torque current feedback (vector only) 5 = RMI board analog input Refer to figure 4.3.
P.015 Trim Gain Percentage This parameter specifies a percentage of the selected trim reference entering the speed regulator. Parameter Range: -100.0% to +100.0% (1.0 = 1%) Default Setting: 0.0 Parameter Type: Tunable Refer also to parameters: P.014 Trim Reference Source See figure 4.4. 'UDZ *DLQ 0XO 3 'LY 'UDZ 6HOHFWHG 7R 6SHHG 5HI 6SHHG 5HI /LPLW %ORFN 6HOHFWHG 7ULP 5HI 3 7ULP *DLQ 0XO 3 'LY 7ULP Figure 4.
P.017 Accel Time 2 (RAMP 2) This parameter sets the acceleration time when a second ramp selection is configured as a digital input. When the RAMP 2 acceleration time digital input is asserted, the RAMP 2 deceleration time also takes effect. Parameter Range: 1.0 to 999.9 seconds (V/Hz) 0.1 to 999.9 seconds (vector) Default Setting: 20.0 Parameter Type: Tunable Refer also to parameters: P.001 Accel Time 1 P.
P.019 S-Curve Enable When S-Curve accel/decel is selected, the accel or decel ramp time begins and ends slowly, creating an S-Curve function. Refer to figure 4.5. Parameter Range: OFF = Use linear accel/decel function ON = Use S-Curve accel/decel function Default Setting: ON (V/Hz) OFF (vector) Parameter Type: Configurable Refer also to parameters: P.001 Accel Time 1 P.002 Decel Time 1 P.017 Accel Time 2 P.018 Decel Time 2 For V/Hz regulation, this parameter is always set = ON.
P.020 Jog Speed Reference This parameter is the speed reference for the drive when JOG is selected. Parameter Range: Minimum Speed (P.003) to Maximum Speed (P.004) Default Setting: 5.0 Hz (V/Hz) 150 RPM (vector) Parameter Type: Tunable Refer also to parameters: P.003 Minimum Speed P.004 Maximum Speed Jog reference is independent of any other speed reference. Unlike the run speed reference, the jog speed reference cannot be adjusted using the ▲ or ▼ keys. P.
P.022 Jog Ramp Decel Time For V/Hz regulation, this parameter specifies the amount of time it takes the motor to ramp from Maximum Speed (P.004) to zero speed when JOG is selected. Parameter Range: 1.0 to 999.9 seconds (V/Hz) 0.1 to 999.9 seconds (vector) Default Setting: 20.0 Parameter Type: Tunable Refer also to parameters: P.004 Maximum Speed P.025 Stop Type U.017 Motor Top Speed For vector regulation, this parameter specifies the amount of time it takes the motor to ramp from Top Speed (U.
P.024 MOP Reset Configuration This parameter determines when and if the MOP (Motor Operated Potentiometer) reference is reset to Minimum Speed (P.003). Parameter Range: 0 = Reset MOP reference after IET 1 = Reset MOP reference during each stop 2 = Do not reset MOP reference Default Setting: 0 Parameter Type: Tunable Refer also to parameters: P.003 Minimum Speed P.
P.025 Stop Type (continued) If RUN is selected: If P.025 = 0, pressing the STOP/RESET key or giving an external stop command will cause the motor to coast to rest. If P.025 = 1, pressing the STOP/RESET key or giving an external stop command will cause the motor to ramp to rest within a time equal to or greater than the preset deceleration time (P.002/P.018).
P.027 Forward/Reverse Configuration This parameter specifies how the motor responds to forward or reverse inputs from any control source. Parameter Range: 0 = Forward or reverse enabled from the selected control source 1 = Reverse disabled from the selected control source 2 = The state of the forward/reverse input is latched when the motor is started Default Setting: 0 Parameter Type: Tunable Refer also to parameters: N/A When P.
P.028 Speed Display Scaling (continued) For V/Hz regulation, P.028 will correspond to H.001: Actual Speed in Hz x P.028 = value displayed when speed monitor mode H.001 or selected reference is selected Note that the values entered for P.003 and P.004 are automatically converted to P.028 units by the system. Therefore, the adjustment range for the manual reference is limited as follows: For vector regulation: Minimum reference = P.003 x P.028 U.017 Maximum reference = P.004 x P.028 U.
P.029 Elapsed Time Meter This parameter displays the number of days (24-hour periods) that the drive has been under power or the time elapsed since the Elapsed Time Meter Reset (P.030) parameter was last reset. Parameter Range: 0 to 9999 days Default Setting: N/A Parameter Type: Read only Refer also to parameters: P.030 Elapsed Time Meter Reset P.030 Elapsed Time Meter Reset This parameter sets parameter P.029 (Elapsed Time Meter) and the error log clock to zero.
P.031 to P.038 Preset Speed 1 through Preset Speed 8 (continued) Each speed is selected using external switches connected to terminals 17, 18, and 19 on the Regulator board. The presets may also be selected using the Remote Meter Interface (RMI) board. If you have installed an optional RMI board in your drive, refer to Appendix F and the RMI board instruction manual (D2-3341) for more information. Table 4.
P.031 to P.038 Preset Speed 1 through Preset Speed 8 (continued) 3 3 3 3 3 3 3 3 3UHVHW RU 76 $QDORJ LQ &ORVHG 5XQ DQG 6WDUW 'LJLWDO ,Q 7HUP &ORVHG &ORVHG &ORVHG &ORVHG &ORVHG &ORVHG 'LJLWDO ,Q &ORVHG 7HUP 'LJLWDO ,Q 7HUP Figure 4.6 – Typical Preset Operation P.039 Encoder Loss Enable This parameter enables the encoder loss detection diagnostic.
P.040 Motor Overload Enable This parameter enables the electronic motor thermal overload function. This function operates similarly to a motor overload relay to protect the motor from overheating. Parameter Range: OFF = Disable electronic motor thermal overload function ON = Enable motor thermal overload function Default Setting: ON Parameter Type: Configurable Refer also to parameters: P.041 Motor Overload Type H.002 Motor Nameplate Amps U.004 Motor Nameplate Amps P.
P.042 Line Dip Ride-Through Time For V/Hz regulation, this parameter sets the maximum time allowed for the drive to stay active during low line voltage or line voltage loss. Parameter Range: 0.1 to 999.9 seconds (V/Hz) 500 ms (vector) Default Setting: 5.0 Parameter Type: Configurable Refer also to parameters: H.017 Input Power/Snubber Configuration H.021 AC Line Voltage U.018 AC LIne Voltage For vector regulation, this value is fixed at 500 ms.
P.043 Fault Auto Reset Attempts (continued) Table 4.5 lists the faults that can be auto reset: Table 4.
P.045 Output Phase Loss Enable This parameter is used to enable the output phase loss detection diagnostic. Parameter Range: OFF = Disable output phase loss diagnostic ON = Enable output phase loss diagnostic Default Setting: ON Parameter Type: Tunable Refer also to parameters: N/A This diagnostic detects phase loss between the drive and the motor. When the diagnostic is enabled and output phase loss is detected, a drive fault is logged (OPL is displayed).
P.048 Volts/Hertz or Vector Regulation This parameter selects the drive regulator type: volts/hertz (V/Hz) or vector. Parameter Range: U-H = V/Hz control UEC = vector control Default Setting: U-H Parameter Type: Configurable Refer also to parameters: U.001 Encoder PPR For V/Hz control, the drive provides open-loop volts per hertz regulation which is appropriate for general purpose applications. For vector control, you may select either flux vector control (FVC) or sensorless vector control (SVC).
P.050 Restore Defaults This parameter resets all First and Second Menu General parameters (P.---) to factory default settings. Parameter Range: OFF = No action ON = Reset parameters to default settings Default Setting: OFF Parameter Type: Configurable Refer also to parameters: P.049 Country Defaults Note that P.048 (Volts/Hertz or Vector Regulation) is not restored to its factory default setting when P.050 is set to ON. P.
P.052 AUTO/MAN Key Disable This parameter disables the AUTO/MAN key except from the selected control source. Parameter Range: OFF = Enable the AUTO/MAN key regardless of control source ON = Disable the AUTO/MAN key except from the selected control source Default Setting: OFF Parameter Type: Tunable Refer also to parameters: P.000 Control Source P.053 Manual Reference Preset Enable When this parameter is set to ON, the AUTO/MAN key is functional only from the selected control source.
P.053 Manual Reference Preset Enable When ON is selected, the manual reference will be preset with the auto reference value when the transition is made from AUTO to MANUAL. Parameter Range: OFF = Do not preset the manual reference ON = Preset the manual reference with the auto reference at the transition from AUTO to MANUAL Default Setting: OFF Parameter Type: Tunable Refer also to parameters: P.027 Forward/Reverse Configuration P.
P.054 Level Sense Start Enable This parameter selects whether the start input is edge-sensitive or level-sensitive for remote (P.000 = rE) and option port (P.000 = OP) control sources. Parameter Range: OFF = Start input is edge-sensitive ON = Start input is level-sensitive Default Setting: OFF Parameter Type: Configurable Refer also to parameters: P.
P.054 Level Sense Start Enable (continued) Figure 4.7 shows the start, stop, and running status of the drive when configured for edge control versus level control. 67$57 6723 5811,1* (GJH 6HQVLWLYH 6WDUW 67$57 6723 5811,1* /HYHO 6HQVLWLYH 6WDUW Figure 4.7 – Drive Start, Stop, and Running Status when Configured for Edge Control vs.
P.054 Level Sense Start Enable (continued) ! ATTENTION: As a safety precaution, Reliance Electric recommends that the user provide an audible or visual alarm to indicate that this feature is enabled and the motor may start when power is applied to the drive. The user should also post warnings on the motor, the drive, and any other applicable equipment to alert personnel that the application uses an automatic start-up feature.
P.055 STOP/RESET Key Disable This parameter disables the STOP/RESET key except from the selected control source. Parameter Range: OFF = Enable the STOP/RESET key regardless of the control source ON = Disable the STOP/RESET key except from the selected control source Default Setting: OFF Parameter Type: Tunable Refer also to parameters: P.000 Control Source ! ATTENTION: When P.055 is set to ON, the STOP/RESET key is functional only from the selected control source.
P.060 Network Drop Number This parameter assigns the base drop number or node number to the drive. Parameter Range: Network-dependent Default Setting: 1 Parameter Type: Configurable Refer also to parameters: P.061 Network Connection Type This parameter must be set at the drive via the keypad/display or via a personal computer serial interface. This parameter cannot be written to the drive by the network master.
P.062 Option Port: Communication Loss Response This parameter specifies how the drive will respond to a network communication failure if the option port has been selected as the drive control source (P.000 = OP). Parameter Range: Network-dependent Default Setting: 0 Parameter Type: Tunable Refer also to parameters: P.000 Control Source For AutoMax applications, refer to the AutoMax Network Communication Option Board manual (D2-3308).
P.064 Option Port: Network Trim Reference Source This parameter specifies where the drive gets its trim reference when the option port is selected as the control source (P.000 = OP). Parameter Range: Option board-dependent. See option board instruction manual. Default Setting: 0 Parameter Type: Configurable Refer also to parameters: P.063 Option Port: Network Reference Source U.
P.066 to P.069 Network Output Register 1 Source through Network Output Register 4 Source These parameters select the signal written to the option port network output registers 1 through 4. Parameter Range: 0 = (P.066) Motor Kw display value (P.067) Motor torque display value* (P.068) Output power factor (P.069) Encoder counter (x4)* 1 = Speed reference rate limit output* 2 = Speed reference at the ref/fdbk summing junction (includes OCL output and current compounding)* See figure 4.9.
P.066 to P.069 Network Output Register 1 Source through Network Output Register 4 Source (continued) 3 0RWRU .: GLVSOD\ YDOXH 3 0RWRU WRUTXH GLVSOD\ YDOXH 1HWZRUN 0RGXOH 1HWZRUN 2XWSXW 5HJLVWHU 3 2XWSXW SRZHU 1HWZRUN 2XWSXW 5HJLVWHU 1HWZRUN 2XWSXW 5HJLVWHU IDFWRU 1HWZRUN 2XWSXW 5HJLVWHU 3 (QFRGHU FRXQWHU [ Figure 4.
P.090 Diagnostics Source This parameter is used to select internal information such as I/O data, network statistics, etc., for display in parameter P.091.
P.091 Diagnostics Display (continued) displayed as a four-digit combination of 1s and 0s (1 = on, 0 = off) in the following manner: Four-Character Display P.090 = 1, terminal strip digital inputs P.090 = 2, terminal strip digital inputs P.090 = 4, RMI digital inputs 4 8 4 3 7 3 2 6 2 1 5 1 P.095 Power Module Output Amps This parameter displays the maximum output current rating of the drive. The maximum value of Current Limit (P.005) corresponds to P.095.
4.6.3 Second Menu V/Hz Parameter Descriptions (H.000 to H.022) H.000 Motor Nameplate Volts This parameter identifies the motor nominal voltage as it appears on the motor nameplate. Parameter Range: 100 VAC to 690 VAC Default Setting: 460 VAC Parameter Type: Configurable Refer also to parameters: N/A H.001 Motor Nameplate Base Frequency This parameter configures the V/Hz ratio. Parameter Range: 30.0 to 200.0 Hz Default Setting: 60.
H.002 Motor Nameplate Amps This parameter is the motor amp rating as it appears on the motor nameplate. Parameter Range: Power Module-dependent Default Setting: Power Module-dependent, see Appendix C Parameter Type: Configurable Refer also to parameters: P.005 Current Limit ! ATTENTION: This parameter must not exceed the rated amps found on the motor nameplate. Excess heating of the motor could result if this is not done.
H.003 Torque Boost Voltage (continued) Torque Boost H.003 = 1% Voltage Output % Constant V/Hz Ratio Base Frequency Output Frequency (Hz) Figure 4.11 – Torque Boost Voltage H.004 Slip Compensation This parameter is used to improve motor speed regulation by increasing the output frequency applied to the motor (the percentage of frequency rise at Power Module Output Amps (P.095)). Parameter Range: 0.0% to 10.0% of base frequency (H.001) Default Setting: 0.
H.004 Slip Compensation (continued) Synchronous RPM = 120 x F No. of Motor Poles Example: 1722 RPM Motor Nominal Current = 78% of Maximum Power Module Amps (P.095) V/Hz regulation 2 kHz H.004 = 100 x 1800 - 1722 x 100% = 5.56% 1800 78% If the parameter is set to zero, motor speed will not be proportional to reference, but will vary depending on load. H.005 DC Braking Enable This parameter enables or disables DC braking.
H.006 DC Braking Start Frequency This parameter sets the frequency at which DC braking begins. Parameter Range: 0.5 to P.004 (Maximum Speed) Default Setting: 1.0 Parameter Type: Tunable Refer also to parameters: H.005 DC Braking Enable H.007 DC Braking Current H.008 DC Braking Time With DC braking enabled (H.005 = ON), braking will be activated after a stop command when the motor speed is less than or equal to DC Braking Start Frequency (H.006). Note that if H.
. H.008 DC Braking Time This parameter sets the time period for which DC braking will be applied. Parameter Range: 0.1 to 20.0 seconds Default Setting: 3.0 Parameter Type: Tunable Refer also to parameters: H.005 DC Braking Enable H.006 DC Braking Start Frequency H.007 DC Braking Current With DC braking enabled (H.005 = ON), braking will be activated after a stop command when the decelerating drive reaches a speed corresponding to DC Braking Start Frequency (H.006).
H.009 Avoidance Frequency Enable (continued) Max Hz AF 3 Avoidance Frequency Band AF 2 Output Frequency AF 1 Base Frequency Min Hz Min Max Speed Reference Figure 4.12 – Avoidance Frequency Band H.010, H.012, H.014 Avoidance Frequency Midpoint 1, 2, and 3 This parameter specifies the midpoint of each avoidance frequency band selected in H.011, H.013, and H.015. Parameter Range: 0.0 to 200.0 Hz Default Setting: 0.0 Parameter Type: Tunable Refer also to parameters: H.
H.011, H.013, and H.015 Avoidance Frequency Band 1, 2, and 3 This parameter specifies the avoidance frequency band that will be applied to each avoidance frequency midpoint selected in H.010, H012, and H.014. Parameter Range: 0.2 to 10 Hz Default Setting: 2.0 Parameter Type: Tunable Refer also to parameters: H.009 Avoidance Frequency Enable H.010, H.012, H.014 Avoidance Frequency Midpoint 1, 2, and 3 The avoided frequency range is: (Avoidance freq. midpoint ‘n’ - freq.
. H.017 Input Power/Snubber Configuration This parameter is used to identify the input power supply type/snubber resistor/line dip ride-through configuration being used.
H.017 Input Power/Snubber Configuration (continued) Line Dip Ride-Through Line dip ride-through allows the drive to remain active during low line voltage or line voltage loss for the time period specified in P.042 (Line Dip Ride-Through Time). To enable line dip ride-through, set H.017 = 0, 1, 4, or 5. If the DC bus drops below the low DC bus voltage threshold, or the AC line voltage drops out, the drive will reduce the commanded frequency and regenerate to hold up the bus.
H.018 Volts/Hertz Curve Type (continued) Motor Voltage (H.000) Motor Voltage (H.000) Motor Voltage (H.000) Volts Volts Hz Motor Base Frequency (H.001) Volts Motor Base Frequency (H.001) Hz Optimized (1) Linear (0) Hz Motor Base Frequency (H.001) Squared (2) Figure 4.13 – Volts/Hertz Curve Selection H.019 Identification Result This parameter displays the result of the identification procedure. Normally, the identification procedure will be successful, and the value in H.019 will be = 0.
H.020 Identification Request This parameter enables the procedure that identifies Power Module and motor characteristics. Parameter Range: OFF = Disable identification procedure ON = Enable identification procedure Default Setting: OFF Parameter Type: Configurable Refer also to parameters: P.005 Current Limit P.047 Carrier Frequency (kHz) P.095 Power Module Output Amps H.002 Motor Nameplate Amps H.
H.020 Identification Request (continued) To activate the identification procedure after it has been enabled (H.020 = ON), the program mode must be exited. I-En will flash on the display to indicate the procedure has been enabled. The keypad START key must be pressed to start the procedure. I-Ac will flash on the display to indicate the procedure is being performed (active). The results of this procedure are written to parameter H.019.
4.6.4 Second Menu Vector Parameter Descriptions (U.000 to U.048) U.000 Torque Reference Source Parameter Range: This parameter specifies the source for the torque reference when torque regulation is selected. 0 = Speed loop output 1 = Terminal strip analog input 2 = Option port (network torque reference register)* 3 = Selected speed reference * Default Setting: 0 Parameter Type: Configurable Refer also to parameters: P.
U.001 Encoder PPR This parameter selects the number of pulses per revolution (PPR) of the encoder being used or selects sensorless vector control (SVC) if no encoder is used. If SE is not selected, the value of this parameter is automatically set when self-tuning (U.008) is successful. 512 = 512 PPR Parameter Range: 1024 = 1024 PPR 2048 = 2048 PPR 4096 = 4096 PPR SE = No encoder connected. Operate in sensorless vector control (SVC).
U.002 Motor Poles Parameter Range: This parameter identifies the number of poles in the motor. 2 = 2 poles 4 = 4 poles 6 = 6 poles This parameter must be entered before parameter U.005 (Motor Nameplate RPM). Parameter U.005 is limited by the number of motor poles entered into parameter U.002. 8 = 8 poles Default Setting: 4 Parameter Type: Configurable Refer also to parameters: U.003 Motor Nameplate Base Frequency U.005 Motor Nameplate RPM ! ATTENTION: The setting of parameters U.
. U.003 Motor Nameplate Base Frequency This parameter identifies the motor base frequency as it appears on the motor nameplate. This parameter must be entered before parameter U.005 (Motor Nameplate RPM). Parameter U.005 is limited by the motor base frequency. Parameter Range: 15.0 to 240.0 Hz Default Setting: 60.0 Parameter Type: Configurable Refer also to parameters: U.002 Motor Poles U.005 Motor Nameplate RPM ! ATTENTION: The setting of parameters U.001 (Encoder PPR), U.002 (Motor Poles), U.
U.005 Motor Nameplate RPM This parameter identifies the motor rated RPM as it appears on the motor nameplate. This parameter must be set prior to activating the torque control self-tuning procedure (U.008). Parameter Range: * Default Setting: Power Module-dependent, see Appendix C Parameter Type: Configurable Refer also to parameters: U.002 Motor Poles U.003 Motor Nameplate Base Frequency U.008 Torque Self-Tune Enable *The actual adjustment range changes based on the values in U.
U.006 Magnetizing Current This parameter identifies the percentage of magnetizing current (no load amps) with respect to motor rated amps. Parameter Range: 10.0 to 80.0% Default Setting: Power Module-dependent, see Appendix C Parameter Type: Configurable Refer also to parameters: U.008 Torque Self-Tune Enable A value is automatically generated for this parameter when self-tuning is performed (U.008).
U.008 Torque Self-Tune Enable This parameter enables the self-tuning procedure. Parameter Range: ON = Enable self-tuning OFF = Disable self-tuning Default Setting: OFF Parameter Type: Configurable Refer also to parameters: U.001 Encoder PPR (FVC only) U.006 Magnetizing Current ! ATTENTION: The motor must be uncoupled from the drive load during self-tuning operation or incorrect parameter values will result. This includes any shaft-coupled devices such as reducers, belts, or brakes.
U.009 Torque Self-Tune Result This parameter displays the results of the self-tuning operation requested by parameter U.008. Parameter Range: 0 = Self-tuning successful 1 = User initiated a normal stop. Self-tuning aborted. 2 = Emergency stop or fault stop occurred during self-tuning. Self-tuning aborted. 3 = Motor or encoder direction in reverse. Motor must rotate in a clockwise direction facing the motor/tach end. The encoder leads might also be reversed if the motor direction is correct.
U.013 Speed Regulator Integral Gain This parameter selects the lead frequency of the PI amplifier in the speed loop. This value affects the dynamic performance of the speed regulation of the motor. Parameter Range: 0.02 to 327.67 radians/second Default Setting: Power Module-dependent, see Appendix C Parameter Type: Tunable Refer also to parameters: N/A For most applications, it is recommended that this parameter not be adjusted.
U.015 Torque Regulator Integral Gain This parameter determines the performance of the torque regulator. Parameter Range: 10.0 to 628.0 radians/second Default Setting: Power Module-dependent, see Appendix C Parameter Type: Tunable For most applications, it is recommended that this value not be changed. Refer also to parameters: U.014 Torque Regulator Proportional Gain The higher the gain, the higher the performance of the torque loop.
U.017 Motor Top Speed This parameter selects the top speed that the motor can reach. Parameter Range: U.005 to 7200 RPM* Default Setting: Power Module-dependent, see Appendix C Parameter Type: Configurable Refer also to parameters: P.004 Maximum Speed P.005 Current Limit U.002 Motor Poles U.005 Motor Nameplate RPM *To determine the upper limit of U.017, the drive compares the results of two formulas and uses the lower value: For FVC operation (U.001 ≠ SE): 4 x sync speed or 120 x 240 U.
U.018 AC Line Volts The phase-to-phase line voltage provided to the drive input power terminals. Parameter Range: 300 to 565 VAC Default Setting: 460 Parameter Type: Configurable The value entered should be within 10% of actual line voltage. Refer also to parameters: N/A U.019 Flux Current Regulator Proportional Gain This parameter determines the performance of the magnetizing current regulator. For most applications, it is recommended that this parameter not be changed. Parameter Range: 0.
U.021 Rotor Time Constant / Fast Flux Up This parameter determines the performance of the magnetizing current regulator. For most applications, it is recommended that this parameter not be changed. Parameter Range: 0 to 9999 ms Default Setting: Power Module-dependent, see Appendix C Parameter Type: Tunable Refer also to parameters: N/A For SVC operation, this parameter is used to enable the fast flux-up feature.
U.022 Motor Nameplate Horsepower This parameter identifies the motor horsepower as it appears on the motor nameplate. Parameter Range: 0.3 to 600.0 HP Default Setting: Power Module-dependent, see Appendix C Parameter Type: Configurable Refer also to parameters: U.002 Motor Poles U.003 Motor Nameplate Base Frequency U.004 Motor Nameplate Amps U.005 Motor Nameplate RPM U.006 Magnetizing Current U.007 Motor Nameplate Volts U.
U.024 High DC Bus Fault Avoidance Enable This parameter selects how the drive responds to high bus voltage. Parameter Range: OFF = Drive will not attempt to regulate the DC bus on a high bus condition This feature is not available if the drive is configured as a torque regulator. Default Setting: OFF Parameter Type: Tunable Refer also to parameters: P.002 Decel Time 1 P.
U.026 Current Compounding Gain This parameter specifies the gain applied to the speed PI output. This is used to generate the current compounding signal that is subtracted from the speed loop reference. Parameter Range: 0.0 to 1.000 Default Setting: 0.0 (Current compounding disabled) Parameter Type: Tunable Refer also to parameters: U.027 Inertia Compensation Gain U.028 Losses Compensation Gain Refer to the speed loop block diagram in Appendix H. U.
U.028 Losses Compensation Gain This parameter specifies the gain applied to the speed loop reference signal to generate the losses compensation signal. The result is added to the speed PI output to produce the torque reference signal. Parameter Range: 0.0 to 1.000 Default Setting: 0.0 (Disable losses compensation) Parameter Type: Tunable Refer also to parameters: U.026 Current Compounding Gain U.
U.031 SVC Sync Direction When starting into a rotating load is required, this parameter selects the direction in which the drive will search in order to synchronize to motor speed.
U.040 Outer Control Loop Feedback Source This parameter specifies what is used as the outer loop feedback signal. Parameter Range: 0 = Terminal strip analog input scaled (see Appendix G) 1 = Speed loop PI output (torque reference, 4095 = 150% torque) Default Setting: 0 Parameter Type: Configurable Refer also to parameters: U.041 Outer Control Loop Lead/Lag Select U.042 Outer Control Loop Lead/Lag Low Frequency U.043 Outer Control Loop Lead/Lag Ratio U.044 Outer Control Loop Reference Gain U.
U.042 Outer Control Loop Lead/Lag Low Frequency This parameter specifies the lead/lag low break frequency of the outer control loop feedback. Parameter Range: 0.01 to 34.90 radians/second Default Setting: 1.0 Parameter Type: Tunable Refer also to parameters: U.040 Outer Control Loop Feedback Source U.041 Outer Control Loop Lead/Lag Select U.043 Outer Control Loop Lead/Lag Ratio U.044 Outer Control Loop Reference Gain U.045 Outer Control Loop Proportional Gain U.
U.044 Outer Control Loop Reference Gain This parameter specifies the gain to be applied to the reference entering the outer control loop. Parameter Range: -5.000 to +5.000 Default Setting: 1.000 Parameter Type: Tunable Refer also to parameters: U.040 Outer Control Loop Feedback Source U.041 Outer Control Loop Lead/Lag Select U.042 Outer Control Loop Lead/Lag Low Frequency U.043 Outer Control Loop Lead/Lag Ratio U.045 Outer Control Loop Proportional Gain U.046 Outer Control Loop Integral Gain U.
U.046 Outer Control Loop Integral Gain This parameter selects the integral gain of the outer control loop PI amplifier. Parameter Range: 0.01 to 141.37 radians/sec Default Setting: 2.00 Parameter Type: Tunable Refer also to parameters: U.040 Outer Control Loop Feedback Source U.041 Outer Control Loop Lead/Lag Select U.042 Outer Control Loop Lead/Lag Low Frequency U.043 Outer Control Loop Lead/Lag Ratio U.044 Outer Control Loop Reference Gain U.045 Outer Control Loop Proportional Gain U.
U.048 Outer Control Loop Proportional Trim Enable This parameter enables the gain block on the output of the outer control loop PI block. OFF = Disable proportional trim Parameter Range: ON = Enable proportional trim Default Setting: OFF Parameter Type: Configurable Refer also to parameters: U.040 Outer Control Loop Feedback Source U.041 Outer Control Loop Lead/Lag Select U.042 Outer Control Loop Lead/Lag Low Frequency U.043 Outer Control Loop Lead/Lag Ratio U.
CHAPTER 5 Troubleshooting the Drive Using Error Codes The drive can display two kinds of error codes, called alarm and fault codes, to signal a problem detected during self tuning or drive operation. Fault and alarm codes are shown in tables 5.1 and 5.2. A special type of fault code, which occurs rarely, is the fatal fault code. If the code you see is not in tables 5.1 or 5.2, refer to section 5.4. Alarm Codes An alarm condition is signified by a two- or three-letter code flashing on the display.
5.1 Identifying Alarm Codes and Recovering GV3000/SE drive alarm codes are shown in table 5.1. Note that the alarm code will only be displayed for as long as the problem exists. Once the problem has been corrected, the alarm code will disappear from the display. Table 5.1 – List of Alarm Codes Code AIn HIdc Alarm Description Alarm Cause Analog input signal P.011 = 8, 9, 10, or 11 and the 4 to loss 20 mA input is below 2 mA. High DC bus voltage The DC bus is charged above the trip threshold. (If U.
5.2 Identifying Fault Codes and Recovering ! ATTENTION: DC bus capacitors retain hazardous voltages after input power has been disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components. Failure to observe this precaution could result in severe bodily injury or loss of life. GV3000/SE drive fault codes are shown in table 5.2.
Table 5.2 – List of Fault Codes (Continued) Code HU Fault Description High DC bus voltage IPL Input phase loss LU Low DC bus voltage Fault Cause DC bus voltage too high (capacitor protection). Deceleration time too short. Voltage ripple on DC bus due to missing input phase or an imbalance between phases. DC bus voltage too low. Line dip too long (P.042). Input rectifier diodes defective. nCL Network comm loss Communications with the AutoMax network have been lost.
Table 5.2 – List of Fault Codes (Continued) Code OCb OCd OF OH OL OPL OSP PUc PUn PUo Fault Description Overcurrent (at DC braking) Overcurrent (at deceleration) Fault Cause DC voltage too high. Corrective Action Check parameters H.006, H.007. See OC fault corrective actions. Increase deceleration time (P.002, P.018, P.022) Vector: Check parameters Encoder Overfrequency PPR (U.001), Motor Poles (U.002), Base Frequency (U.003). V/Hz: Check DC bus voltage; increase decelerating time.
Table 5.2 – List of Fault Codes (Continued) Code SF SrL UAr UbS Fault Description Self-tuning status (Vector only) Communication loss between Regulator/PC/OIM Spurious host PC comm interrupt Asymmetrical bus charge 5.3 Fault Cause Corrective Action See parameter U.009 Serial port communication cable, PC or OIM communication port setup. Check connection cable and communication port setup. Regulator board failure. Replace Regulator board. Bad Power Module. Contact Reliance.
Step 3. Press the ENTER key. VS 581 5(0 -2* $872 ):' 5(9 352* 530 9 $ +] N: 754 3$66 If no faults have occured, Err will be displayed again. If only one fault has occurred, the fault code will be displayed as the first entry in the log. If more than one fault has ocurred, the first entry is the latest fault that occurred. Step 4. Press the ▲ key or the ▼ key. The display steps through the error log entries, which are numbered 0 through 9 (maximum). Step 5. Press the ENTER key.
Step 9. When you have viewed all the entries, you should clear the error log. Press the ▼ key while you are viewing any entry in the log until the display shows CLr. Press ENTER to clear the error log. All entries will be cleared. &O 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Step 10. Err will be displayed again to indicate that the log is empty. ( 530 9 $ +] N: 754 3$66 581 5(0 -2* $872 ):' 5(9 352* Step 11. Press the PROG key to access monitor mode.
5.4 Identifying Fatal Fault Codes and Recovering Fatal fault codes are distinguished by the letter F preceding the code. They normally indicate a malfunction of the microprocessor on the Regulator board. In some cases, fatal fault codes can be reset and the drive can be re-started. Table 5.3 lists the fatal fault codes which can be reset. If any other fault code appears on the display, you will need to replace the Regulator board.
5-10 GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
APPENDIX A Alphabetical Listing of Parameters First Menu General Parameters Accel Time 1 (RAMP 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.001 Control Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.000 Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.005 Decel Time (RAMP 1). . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-2 Second Menu General Parameters (continued) Power Module Output Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Module Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preset Speed 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preset Speed 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preset Speed 3 .
Second Menu Vector Parameters AC Line Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .U.018 Current Compounding Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .U.026 Encoder PPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .U.001 Field Weakening Start RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .U.
Second Menu RMI Parameters (continued) Digital Output 1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Output 1 Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Output 2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Output 2 Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Output 3 Configuration . . . .
APPENDIX B Record of User Parameter Settings Parameter No. P.000 First Menu P.001 General P.002 P.003 P.004 P.005 P.006 Parameter Name Control Source Accel Time 1 (RAMP 1) Decel Time 1 (RAMP 1) Minimum Speed Maximum Speed Current Limit Second Menu Password Second P.007 Menu P.008 General P.009 P.010 P.011 P.012 P.013 P.014 P.015 P.016 P.017 P.018 P.019 P.020 P.021 P.022 P.023 P.024 P.025 P.026 P.027 P.028 P.029 P.030 P.031 P.032 P.033 P.034 P.035 P.036 P.037 P.038 P.
Parameter No. Second P.040 Menu P.041 General P.042 (cont’d) P.043 P.044 P.045 P.047 P.048 P.049 P.050 P.051 P.052 P.053 P.054 P.055 P.060 P.061 P.062 P.063 P.064 P.065 P.066 P.067 P.068 P.069 P.090 P.091 P.095 P.098 P.
Parameter No. Second H.000 Menu H.001 Volts/ H.002 Hertz H.003 H.004 H.005 H.006 H.007 H.008 H.009 H.010 H.011 H.012 H.013 H.014 H.015 H.016 H.017 H.018 H.019 H.020 H.021 H.
Parameter No. Second U.000 Menu U.001 Vector U.002 U.003 U.004 U.005 U.006 U.007 U.008 U.009 U.012 U.013 U.014 U.015 U.016 U.017 U.018 U.019 U.020 U.021 U.022 U.023 U.024 U.025 U.026 U.027 U.028 U.030 U.031 U.032 U.040 U.041 U.042 U.043 U.044 U.045 U.046 U.047 U.
Parameter No. Second r.001 Menu r.002 RMI r.003 r.004 r.005 r.006 r.007 r.008 r.009 r.010 r.011 r.014 r.015 r.016 r.020 r.021 r.022 r.025 r.030 r.031 r.032 r.033 r.034 r.035 r.036 r.037 r.040 r.041 r.042 r.043 r.044 r.045 r.046 r.050 r.051 r.052 r.053 r.056 r.057 r.058 r.059 r.060 r.063 r.064 r.065 r.
B-6 GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
APPENDIX C Power Module-Dependent Parameter Default Values Second Menu General Parameters (USA Defaults) Power Module Parameter No. P.047 Parameter Name Carrier Freq. (kHz) 31ER4060 31ET4060 38ER4060 38ET4060 55ER4060 55ET4060 85ER4060 85ET4060 126ER4060 126ET4060 2 2 2 2 2 Second Menu Volts/Hertz Parameters (USA Defaults) Power Module Parameter No. H.002 Parameter Name Motor Namepl. Amps 31ER4060 31ET4060 38ER4060 38ET4060 55ER4060 55ET4060 1.3 2.7 3.
Second Menu General Parameters (USA Defaults) Power Module Parameter No. P.047 Parameter Name Carrier Freq. (kHz) 150ER4060 150ET4060 240ER4060 240ET4060 2 2 300ER4060 430ER4060 300ET4060 430ET4060 2 2 Second Menu Volts/Hertz Parameters (USA Defaults) Power Module Parameter No. H.002 Parameter Name Motor Namepl. Amps 150ER4060 150ET4060 240ER4060 240ET4060 300ER4060 300ET4060 430ER4060 430ET4060 9.0 11.9 17.8 31.0 Second Menu Vector Parameters (USA Defaults) Power Module Parameter No.
APPENDIX D Compliance with Machinery Safety Standard EN 60204-1: 1992 The GV3000/SE drive complies with the following sections of standard EN 60204-1: 1992. EN60204-1 Section Title 6 Protection against electrical shock 6.2.1 - Protection by enclosure 6.2.3 - Protection against residual voltages 6.3.1 - Protection by automatic disconnect of supply 6.4 - Protection by the use of PELV (Protective Extra Low Voltage) 7 Protection of equipment 7.2 - Overcurrent protection 7.2.
EN60204-1 Section Title 9.2.6 - Combined start and stop controls 9.3 - Protective interlocks 9.3.5 - Reverse current braking 9.4 - Control functions in case of failure 9.4.2.1 - Use of proven circuit techniques and components 9.4.3 - Provisions for redundancy 9.4.3.1 - Earth faults 9.4.3.2 - Voltage interruption 10 Operator interface and machine mounted control devices 10.2.1 - Pushbutton colors 10.8 - Displays 11 Control interfaces 11.2 - Digital input/output interfaces 11.2.
APPENDIX E Default Parameter Settings First and Second Menu General Parameters Parameter No. Parameter Name USA EUROPE JAPAN (P.049 = USA) (P.049 = EUr) (P.049 = JPn) P.000 Control Source LOCL LOCL LOCL P.001 Accel Time 1 20.0 20.0 20.0 P.002 Decel Time 1 20.0 20.0 20.0 P.003 Minimum Speed P.048 = U-H P.048 = UEC 5.0 Hz 150 RPM 5.0 Hz 150 RPM 5.0 Hz 150 RPM P.004 Maximum Speed P.048 = U-H P.048 = UEC 60.0 Hz 1722 RPM 50.0 Hz 1400 RPM 52.7 Hz 1500 RPM P.
Second Menu General Parameters (Continued) Parameter No. USA EUROPE JAPAN (P.049 = USA) (P.049 = EUr) (P.049 = JPn) Parameter Name P.028 Speed Display Scaling P.048 = U-H P.048 = UEC * U.017 * U.017 * U.017 P.029 Elapsed Time Meter Read only Read only Read only P.030 Elapsed Time Meter Reset OFF OFF OFF P.031 Preset Speed 1 P.048 = U-H P.048 = UEC 5.0 Hz 150 RPM 5.0 Hz 150 RPM 5.0 Hz 150 RPM P.032 Preset Speed 2 P.048 = U-H P.048 = UEC 5.0 Hz 150 RPM 5.0 Hz 150 RPM 5.
Second Menu General Parameters (Continued) Parameter No. Parameter Name USA EUROPE JAPAN (P.049 = USA) (P.049 = EUr) (P.049 = JPn) P.063 Option Port: Network Reference Source 0 0 0 P.064 Option Port: Network Trim Reference Source 0 0 0 P.065 Option Port: Type and Version Read only Read only Read only P.066 Network Output Register 1 Source 0 0 0 P.067 Network Output Register 2 Source 0 0 0 P.068 Network Output Register 3 Source 0 0 0 P.
Second Menu Vector Parameters Parameter No. Parameter Name USA (P.049 = USA) EUROPE (P.049 = EUr) JAPAN (P.049 = JPn) 0 0 0 1024 2048 1024 4 4 4 60.0 50.0 60.0 U.000 Torque Reference Source U.001 Encoder PPR U.002 Motor Poles U.003 Motor Nameplate Base Frequency U.004 Motor Nameplate Amps ❶ ❶ ❶ U.005 Motor Nameplate RPM ❶ ❶ ❶ U.006 Magnetizing Current ❶ ❶ ❶ U.007 Motor Nameplate Volts 460 380 460 U.008 Torque Self-Tune Enable OFF OFF OFF U.
APPENDIX F Configuring the Digital Inputs When the RMI Board Is Installed in the Drive The GV3000/SE Regulator board contains three user-configurable digital inputs. Parameters P.007 (Terminal Strip Digital Inputs Configure) and P.008 (Terminal Strip Speed Reference Source) are used to specify how these digital inputs are used. If an optional Remote Meter Interface (RMI) board is installed in the drive, four additional digital inputs are available. RMI parameter r.
Summary of Options for P.007, P.008, and r.030 0= 1= 2= 3= 4= 5= 6= 7= 8= 9= 10 = 11 = 12 = P.
Example 1 Functions to be assigned to Regulator board terminal strip: • 2 preset speeds • TRQ/SPD • FWD/REV Function to be assigned to RMI terminal strip: • MOP To configure the Regulator board digital inputs for the above functions, P.007 should be set to 10, and P.008 should be set to 2. Using the Option Comparison Tables, a setting of 10 in P.007 allows P.008 to be set to 2. To configure the RMI terminal strip for the MOP function, r.030 should be set to 2.
F-4 GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
APPENDIX G Using the Terminal Strip Analog Input An analog reference input is provided at terminals 12 through 15 on the drive’s Regulator board. This input accepts either a +/-10 VDC or 0 to 20 mA signal. The analog-to-digital conversion provides 10-bit plus sign resolution and a digital range of +/-1023. The analog input can be used as a reference for: • • • • Speed reference (P.000, P.007/P.008) Trim reference (P.014) Torque reference (vector control only) (U.000) Outer control loop feedback (U.
G.1 Configuring the Analog Input Parameter P.011 is used to specify the type of input and whether it is to be inverted after it is converted by the drive. The parameter setting should coincide with the position of jumper J4 on the Regulator board. For example, if a voltage input is applied, J4 should be set to +/- 10 VDC and P.011 should be between 0 and 3. If a current input is applied, J4 should be set to 0 to 20 mA and P.011 should be between 4 and 11. If P.
Figure G.2 illustrates how the analog signal is scaled internally by the drive when it is used as the speed or trim reference. The solid line indicates the conversion when the non-inverted state is selected (P.011 is even). The dashed line indicates the conversion when the inverted state is selected (P.011 is odd). 0D[ 6SG 3 0LQ 6SG 3 YGF 9'& WR P$ 0LQ 6SG 3 +10 vdc +20 ma 0D[ 6SG 3 Terminal Strip Analog Input 3 LV HYHQ QRQ LQYHUWHG 3 LV RGG LQYHUWHG Figure G.
To adjust the offset (P.009): Step 1. Verify that the analog input is configured as the speed reference control source (P.000 = rE or LOCL and AUTO is selected), P.008 = 0, and U.000 = 0). Step 2. Display the converted value of the analog input using the selected speed reference display mode. (Refer to chapter 3 for the procedure for displaying the selected speed reference.) Step 3. Adjust P.
• The maximum negative analog input value (-10VDC) corresponds to the negative torque limit of the drive (-150% of the rated motor torque). • The minimum analog input value (0 VDC or 0 mA) corresponds to zero torque reference. Refer to the GV3000/SE Bookshelf drive hardware reference manual for terminal location, wiring guidelines, and jumper settings. G.
2Q VWDWH 2II VWDWH 6WRS 6WDUW WKUHVKROG WKUHVKROG 'HIDXOW 'HIDXOW 9'& $QDORJ ,QSXW 9'& 9'& Figure G.3 – Hysteresis Band Created by the Start and Stop Thresholds (Default Configuration) Important: The terminal strip start input then becomes another stop function and start permissive condition: • When the start input is open, the drive will stop and remain stopped. • The start input must be closed to allow the drive to start. The control source must be the terminal strip (P.
G.4.1.2 Start Threshold Range The default value of the start threshold is 33 A/D counts, which corresponds to 0.33 VDC (nominal). The start threshold minimum value is 0 counts. The start threshold maximum value is 2000 counts. G.4.2 Using the Level Sense Start Enable Feature and the Analog Input Start/Stop Feature The level sense start enable feature, configured with parameter P.054 (Level Sense Start Enable), can be used with the analog input start/stop feature.
G-8 GV3000/SE AC Bookshelf Drive Software Reference, Version 6.
APPENDIX H Drive Regulation Overview The GV3000/SE digital drive provides vector or volts/hertz regulation of AC motors. Parameter P.048 (Volts/Hertz or Vector Regulation) is used to select the type of regulation for the application. Volts/Hertz Regulation (P.048 = U-H) Volts/hertz regulation provides general-purpose open-loop AC drive control. It does not use an encoder feedback device.
If a Remote Meter Interface (RMI) board is installed, P.064 is used to select the OCL reference as follows for FVC/SVC applications only: • 0 = RMI analog input • 1 to 8 = Preset speed 1 to 8 (P.031 to P.038), respectively If no option board is installed, P.064 is used to select the OCL reference for FVC/SVC applications only: • 0 = Preset speed 8 (P.038) • 1 to 8 = Preset speed 1 to 8 (P.031 to P.
Drive Regulation Overview P.043 Fault Auto Reset Attempts P.044 Fault Auto Reset Time Figure H.1 – Volts/Hertz Regulator Block Diagram Line Voltage Fbk P.000 Local P.016 Draw Gain Remote Serial Speed Ref. Selection Speed Ref + P.014 Option P.015 P.020 Rate Selection H.009 to H.015 + S-Curve Frequency Reference Avoid Freq. w1 A/D Converter H.017 PWM Controller A/D Converter Forward Transformation P.047 Carrier Freq. P.
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H-8 .L 8 3 3 2SWLRQ %RDUG ,QVWDOOHG [ 8 2&/ 3URS 7ULP (QDEOH 8 /LP GV3000/SE AC Bookshelf Drive Software Reference, Version 6.06 Figure H.7 – Outer Control Loop Block Diagram 3, 1RQH 3 .
INDEX A AC Line Volts (H.021), 4-67 AC Line Volts (U.018), 4-79 Accel Time 1 (RAMP 1) (P.001), 4-7 Accel Time 2 (RAMP 2) (P.017), 4-25 Alarm codes, 5-1, 5-2 Analog input, see Input, Analog Analog output, see Output, Analog Assistance, technical, VII AUTO/MAN Key Disable (P.052), 4-42 AutoMax Network Option board, 4-7, 4-48, 4-49, 4-50, 4-51, 4-68 Avoidance Frequency Band 1, 2, and 3 (H.011, H.013, H.015), 4-62 Avoidance Frequency Enable (H.009), 4-60 Avoidance Frequency Midpoint 1, 2, and 3 (H.010, H.
G L General Parameters, 4-6 to 4-54 default settings, E-1 to E-3 First Menu, 4-6 to 4-10 listed alphabetically, A-1 to A-2 Second Menu, 4-11 to 4-90 LEDs drive status, 3-8 monitor mode, 3-9 Level Sense Start Enable (P.054), 4-44 Line Dip Ride-Through Time (P.042), 4-37 Losses Compensation Gain (U.028), 4-84 Low DC Bus Fault Avoidance Enable (U.023), 4-81 H H parameters, 4-55 to 4-67 default settings, E-3 listed alphabetically, A-2 High DC Bus Fault Avoidance Enable (U.
O OCL, see Outer Control Loop OIM, see Operator Interface Module Open-loop regulation, see Volts/Hertz Regulation Operator Interface Module, 4-3, 4-6, 4-15, 4-42, 4-45, 4-47 Option Port: Communication Loss Response (P.062), 4-49 Option Port: Network Reference Source (P.063), 4-49 Option Port: Network Trim Reference Source (P.064), 4-50 Option Port: Type and Version (P.065), 4-50 Outer control loop (OCL) block diagram, H-8 description, H-1 Outer Control Loop Feedback Source (U.
Second Menu parameters, 4-11 to 4-90 Second Menu Password (P.006), 4-10 Second Menu password, entering, 4-11 to 4-13 Sensorless vector control, 4-40, 4-69, H-1 Slip Compensation (H.004), 4-57 Snubber Resistor Kit, see Input Power/Snubber Configuration (H.017) Software Version Number (P.098), 4-54 Speed Display Scaling (P.028), 4-31 Speed loop, description of, H-1 Speed reference, 4-6 to 4-7 displaying, 3-2 manual, 3-3, 3-5 Speed reference, see also Draw Gain Percentage (P.016) Jog Speed Reference (P.
U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.
