Install, Troubleshooting User guide

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Table of Contents
Chapter 1 Becoming Familiar with the Manual
1.1 Finding Information ................................................................................... 1-1
1.2 Assumptions About the Audience ............................................................. 1-2
1.3 Understanding Terms Used in this Manual .............................................. 1-2
1.4 If You Want to Know More ........................................................................ 1-2
1.5 Getting Assistance from Reliance Electric ............................................... 1-2
Chapter 2 About the Drive
2.1 Identifying the Drive by Model Number .................................................... 2-1
2.2 NEMA Enclosures ..................................................................................... 2-2
2.3 1-20 HP GV3000/SE Drive Components and Locations .......................... 2-3
2.4 Regulator Board Description..................................................................... 2-6
2.4.1 Jumper Locations and Settings ................................................... 2-8
2.4.1.1 Analog Input Speed Reference Jumper (J4)..................... 2-8
2.4.1.2 Analog Output Jumper (J17) ............................................. 2-9
2.4.2 Wiring the Terminal Strip ............................................................. 2-10
2.4.3 RS-232 Communication Port ....................................................... 2-11
2.4.4 Option Board Connector .............................................................. 2-11
2.4.5 Operator Interface Module Connector......................................... 2-11
2.4.6 Keypad/Display ............................................................................. 2-12
2.5 Drive Kit Options ....................................................................................... 2-13
Chapter 3 Planning Before Installing
3.1 Requirements for the Installation Site....................................................... 3-1
3.1.1 Making Sure Environmental Conditions are Met ........................ 3-1
3.1.2 Determining Total Area Required Based on Drive
Dimensions ................................................................................... 3-2
3.1.3 Verifying the Site Provides for Recommended Air Flow
Clearances .................................................................................... 3-3
3.1.4 Verifying Power Module AC Input Ratings Match
Supplied Power ............................................................................. 3-4
3.2 Wiring Requirements for the Drive ........................................................... 3-4
3.2.1 Meeting Terminal Strip Input and Output Specifications ........... 3-4
3.2.2 Determining Wire Size Requirements ......................................... 3-4
3.2.2.1 Conduit Entry Opening Sizes ............................................ 3-4
3.2.2.2 Recommended Power Wire Sizes .................................... 3-4
3.2.2.3 Recommended Control and Signal Wire Sizes ................. 3-5
3.2.2.4 Recommended Motor Lead Lengths ................................. 3-5
3.2.2.5 Recommended Serial Communication Cable Lengths ..... 3-6
3.2.3 Selecting AC Input Line Branch Circuit Fuses ........................... 3-6
3.2.4 Meeting Encoder Specifications (FVC Regulation Only) ........... 3-7
3.2.4.1 Encoder Wiring Guidelines ................................................ 3-7
3.2.5 Verifying Power Module Output Current Rating is Greater
Than Motor Full Load Amps......................................................... 3-7
CONTENTS