User Manual

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Instruction Manual

AutoMax™ Network Communication Option Board

For Use With

FlexPak™ 3000 DC Drives and

WebPak™ 3000 DC Drives

M/N 915FK0101

D2-3318-5

Summary of content (108 pages)

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AutoMax™ Network Communication Option Board For Use With FlexPak™ 3000 DC Drives and WebPak™ 3000 DC Drives M/N 915FK0101 Instruction Manual D2-3318-5
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The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations: ! ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product.
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CONTENTS Contents Chapter 1 Introduction 1.1 Before You Start .............................................................................................. 1-1 1.2 Where to Find Additional Information .............................................................. 1-1 1.3 Getting Assistance from Reliance Electric....................................................... 1-1 1.4 Related Hardware and Software ..................................................................... 1-2 1.
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Chapter 7 WebPak 3000 Drives: Register Map 7.1 Using Indirect Parameters................................................................................7-1 7.1.1 Enabling the AutoMax Indirect Parameter Numbers .............................7-2 7.1.2 Changing the AutoMax Indirect Register Values ...................................7-2 7.1.3 Disabling the AutoMax Indirect Registers..............................................7-2 7.2 Diagnosing Processing Errors.................................................
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List of Figures Figure 1.1 – AutoMax Network Communication Option Board ................................. 1-3 Figure 2.1 – Removing Drive Cover ......................................................................... 2-1 Figure 2.2 – Removing the Carrier Shield ................................................................ 2-2 Figure 2.3 – Removing Shield Ground Wire ............................................................. 2-2 Figure 2.4 – Installing the Network Communication Option Board ..........
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IV AutoMax Network Communication Option Board
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List of Tables Table 1.1 – Hardware and Software Options Available for the Network Option Board (Purchased Separately).............................................................. 1-2 Table 4.1 – Synchronization Flag Register Locations (Alternate and Original Register Maps)...................................................................................... 4-4 Table 4.2 – Front Panel Display Compared to Network Displays............................. 4-6 Table 5.
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Table 6.1 – Error Processing Parameters Reported by Group .................................6-3 Table 6.2 – Location of Information in the Alternate Register Map Tables ...............6-4 Table 6.3 – Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) ...............................................................................6-5 Table 6.4 – Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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Table 7.6 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) ........ 7-9 Table 7.7 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data)7-11 Table 7.8 – Original Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data)....................... 7-11 Table 7.9 – Original Register Map, Drop_2: Master Read Registers, FULL Connection.
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VIII AutoMax Network Communication Option Board
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CHAPTER 1 Introduction This manual describes the AutoMax™ Network Communication Option Board (M/N 915FK0101). This board enables a FlexPak™ 3000 or a WebPak™ 3000 DC drive to be operated and monitored over the AutoMax network. For normal operation, the drive can be completely controlled using the AutoMax Network Option board. This allows use of only a network interface connection, hardwired emergency stop, and three-phase input and output power wiring.
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1.4 Related Hardware and Software When the Network Option board is installed in a FlexPak 3000 or WebPak 3000 drive, the drive can be used with the hardware and software listed in table 1.1. Table 1.1 – Hardware and Software Options Available for the Network Option Board (Purchased Separately) Option Name Model # 75 Ohm Terminating Load AutoMax Processor 45C71 Description A terminating load is required at both ends of an AutoMax network coaxial cable system.
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The AutoMax Network Communication Option board is shown in figure 1.1. 9-Pin D-Shell Connector Ribbon Cable Connector Pin 1 Figure 1.
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1-4 AutoMax Network Communication Option Board
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CHAPTER 2 Installation This section describes how to install the Network Option board in the FlexPak 3000 or WebPak 3000 drive and connect the drive to an AutoMax network. 2.1 Installing the Network Option Board ! ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding.
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Step 4. Remove the screws that attach the carrier shield to the carrier. See figure 2.2. Carrier Shield Figure 2.2 – Removing the Carrier Shield Step 5. Remove the connector that attaches the shield ground wire to the drive power supply. Set the shield aside. See figure 2.3. Ground Wire Power Supply Figure 2.3 – Removing Shield Ground Wire 2-2 Step 6. Position the Network Option board over the standoffs. Refer to figure 2.4. Step 7.
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Attach Network board to carrier’s molded standoffs using captive screws (qty. 3) Plug option board ribbon cable into Network board Figure 2.4 – Installing the Network Communication Option Board Step 9. Re-attach the carrier shield ground wire to the drive power supply. Step 10. Re-attach the carrier shield to the carrier. Step 11. Close the carrier and fasten it with the captive screw. Step 12. Re-install the drive cover. 2.
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FlexPak 3000 or WebPak 3000 Drive Drop Cable (M/N 57C381) To Drive Drop Cable (M/N 57C381) BNC Connector 75 Ohm Terminating Load Passive Tap (M/N 57C380) Coaxial Cable FlexPak 3000 or WebPak 3000 Drive To Drive Drop Cable (M/N 57C381) BNC Connector Passive Tap (M/N 57C380) Coaxial Cable 75 Ohm Terminating Load Passive Tap (M/N 57C380) Figure 2.
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CHAPTER 3 Drive Configuration This section describes how to configure a FlexPak 3000 or WebPak 3000 drive for use with an AutoMax network. 3.1 Setting Up the Drive for Network Communication The drive becomes active on the AutoMax network after you complete the following steps: Step 1. Connect the Network Option board to the network using a passive tap. See section 2.2. Step 2. Apply power to the drive. Step 3.
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FlexPak 3000 drives: When FULL is selected, the drive will occupy four sequential network drops. WebPak 3000 drives: When FULL is selected, the drive will occupy three sequential network drops using indirect registers in Drop_2 and Drop_3 (see section 7.1 for information about using indirect registers). Step 5. Apply power to the AutoMax rack. Serial communication is now established and information can be exchanged with the network master. The drive transfers output data whenever this connection is made.
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3.3.1 Setting NETW COMM LOSS SELECT (P.901) (FlexPak 3000 Drives Only) ! ATTENTION: NETW COMM LOSS SELECT (P.901) allows you to configure the drive to continue to run of a loss of network communication occurs. You must provide some form of hardwired stop in case of communication loss, since stopping the drive over the network might not be possible. Failure to observe this precaution could result in bodily injury or damage to, or destruction of, equipment. (P.901) is not used in WebPak 3000 drives.
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P.901 = USE LAST REF (1) When NETW COMM LOSS SELECT (P.901) is set to USE LAST REF and network communication is lost, the following occurs: • The drive continues to run, using the last reference received from the network master. • A NETWORK COMMUNICATION TIMEOUT alarm (A00004) is generated. • An entry is made into the drive’s alarm log for each active-to-inactive transition of network communication status.
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CHAPTER 4 Programming This section describes the organization of data in the AutoMax Network Communication Option board and how the network accesses the data. 4.1 Selecting a Register Map (FlexPak 3000 Drives Only) There are two register maps available for the FlexPak 3000 drive: original and alternate. The original register map allows you to use programs developed for versions earlier than 4.0 of the FlexPak 3000 drive. Register assignments for the original register map are listed in chapter 5.
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Data can be input or output data. Input data is one of three types: • Control/Reference: Data that require the fastest update rates, including data such as the sequencing inputs (Stop, Run, Jog, Fwd/Rev) and speed/torque reference. These inputs are transferred every speed loop scan period. An exception to this occurs if the drive is configured to get its torque reference from the network.
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4.3.1 I/O Update Enable Logic Summary The logic strings shown in figure 4.1 summarize the output and input enable logic described in this chapter. Outputs Updated CONTROL SOURCE SELECT = NETWORK NETW COMM STATUS (P.908) = ACTIVE Control/Reference Inputs Read Tune/Config Input Enable Tunable Inputs Read Running Jogging Configurable Inputs Read Figure 4.1 – I/O Update Enable Logic Strings 4.
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4.5 Tune/Config Update Synchronization Flag This flag allows the network master application program to track when the drive has updated tunable and configurable inputs. By toggling the tune/config update synchronization flag in the master and monitoring the copied value from the drive, the master’s program can determine when the drive has read in that data. This feature has no effect on drive operation.
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Note that this method assumes that all requirements have been met for the drive to obtain its inputs from the network (see figure 4.1). 4.6 Monitoring Unacceptable Parameter Values The parameter processing error status flag (FlexPak drives: Drop_1, register 0, bit 12; WebPak drives: Drop_1, register 0, bit 13) allows the network master to monitor parameter values that are unacceptable to the drive. When this flag is set to 1, one or more parameters sent to the drive were rejected.
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4.8 Drive Ready Status Bit The Drive Ready status bit (Drop_1, register 0, bit 0) indicates that a 0-to-1 transition on the Run or Jog input will start the drive.
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4.10 Parameters That Are Not Accessible Over the AutoMax Network These FlexPak 3000 parameters are not accessible over the AutoMax network at any time. (P.192) 1 SIG TYPE (P.419) *ARMATURE DELTA (P.399) *CML ERROR (P.398) *CML FEEDBACK (P.397) *CT TURNS RATIO (P.010) *CURRENT COMPOUND TP (P.293) DEVNET POLL MSG TYPE (P.913) DIG IN 0 (P.490) *DRAW PERCENTAGE OUT (P.196) *FIELD DELTA (P.588) *FIELD DELTA HIGH LIM (P.587) *FLD CURRENT REGULATOR (P.586) *I/O EXPANSION KIT (P.797) *INV FAULT AVOID SEL (P.
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4.11 Parameters That Are Only Available in the FlexPak Alternate Register Map RAMP STOP DECEL TIME OCL TYPE3 POSN REG EN STOP DECEL SELECT (P.018) (P.122) NEG CUR LIM INV EN (P.226) CML REF LIMIT SELECT (P.311) INV FAULT AVOID SEL (P.312) DIG IN 0 SELECT (P.428) TACH LOSS SCR ANGLE (P.608) PHASE LOSS DETECT (P.609) OCL PROP TRIM SELECT (P.813) NETW REGISTER MAP SEL (P.814) (P.914) SPD LOOP PI INIT SEL SPD LOOP PI INIT VAL SPD LOOP PI RESET UNDERWIND ENABLE Process Error Parameter Number 4.
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CHAPTER 5 FlexPak 3000 Drives: Original Register Map This section lists the original register map, which allows you to use programs developed for versions earlier than 4.0 of the FlexPak 3000 drive. It also offers a different set of options in Drop_1 than the alternate register map. Brief descriptions of parameters are in the register map tables. For detailed parameter descriptions, refer to the FlexPak 3000 DC Drive Software Reference Manual. 5.
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5-2 Table 5.2 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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FlexPak 3000 Drives: Original Register Map Table 5.2 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) (P.188) Description Settings 16 ANALOG AUTO REFERENCE 17 ANALOG MAN TRIM REF Analog manual trim reference input value 4095 at TOP SPEED (P.011) 18 ANLG IN 1 (P.492) I/O Exp.
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5-4 Table 5.3 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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FlexPak 3000 Drives: Original Register Map Table 5.3 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 18 MINIMUM SPEED 19 MAXIMUM SPEED 20 POSITIVE CURRENT LIM 21 NEGATIVE CURRENT LIM 22 TRIM RANGE 23 SPD LOOP PI PROP GAIN 24 SPD LOOP PI LEAD FREQ 25 CML PI PROP GAIN 26 CML PI LEAD FREQUENCY 27 28 Description Settings (P.
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5-6 Table 5.4 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections.
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FlexPak 3000 Drives: Original Register Map Table 5.5 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings 40 ACCELERATION TIME (P.001) Min. time to accelerate from zero to TOP SPEED (P.011) seconds * 10 41 DECELERATION TIME (P.002) Min. time to decelerate from TOP SPEED (P.011) to zero seconds * 10 42 MINIMUM SPEED (P.
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5-8 Table 5.6 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data) Register Parameter Name (Number) 61 FEEDBACK SELECT 62 NETW CONNECT TYPE 63 AMX NETW REF SELECT Description (P.200) (P.910) (P.
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FlexPak 3000 Drives: Original Register Map Table 5.8 – FlexPak 3000 Original Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 23 ANLG MAN REF ZERO ADJ (P.105) 24 TRIM REF REGISTER 25 TRIM REFERENCE SELECT 26 TRIM MODE SELECT 27 AUTO MODE MIN BYPASS 28 AUTO MODE RAMP BYPASS 29 STOP SPEED THRESHOLD 30 STOP MODE SELECT 31 TRIM OUTPUT (P.107) (P.108) (P.110) (P.
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5-10 Table 5.9 – FlexPak 3000 Original Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) Description Settings 43 Reserved 44 ANLG MAN REF GAIN ADJ (P.104) Scales the analog manual reference gain 45 ANLG MAN REF ZERO ADJ (P.105) Offset removed from the analog manual reference signal 46 TRIM REFERENCE SELECT (P.
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FlexPak 3000 Drives: Original Register Map Table 5.10 – FlexPak 3000 Original Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 60 OCL FEEDBACK SELECT (P.804) 61 TOP SPEED 62 REVERSE DISABLE 63 ANLG AUTO SIGNAL TYPE (P.011) (P.015) (P.
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5-12 Table 5.12 – FlexPak 3000 Original Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) (P.202) Description Settings 17 ANALOG TACH ZERO ADJ 18 ANLG TACH VOLTS/1000 (P.203) Analog tach scaling from tach nameplate in V/1000 RPM volts * 10 19 ARM VOLTAGE GAIN ADJ (P.204) Scales the armature voltage signal gain * 1000 20 ARM VOLTAGE ZERO ADJ (P.
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FlexPak 3000 Drives: Original Register Map Table 5.13 – FlexPak 3000 Original Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 39 FLD WEAKEN LEAD FREQ 40 ANALOG TACH GAIN ADJ 41 (P.520) Description Settings PI block lead break frequency of the field control loop’s armature voltage regulator radians/second * 100 (P.201) Scales analog tachometer feedback signal gain * 1000 ANALOG TACH ZERO ADJ (P.
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5-14 Table 5.15 – FlexPak 3000 Original Register Map, Drop_4: Master Read Registers, FULL Connection.
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FlexPak 3000 Drives: Original Register Map Table 5.16 – FlexPak 3000 Original Register Map, Drop_4: Master Read Registers, FULL Connection.
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5-16 Table 5.17 – FlexPak 3000 Drop_4: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) Description 32 ANLG IN 1 ZERO ADJ (P.414) I/O Expansion kit analog input 1 zero adjust Settings 33 ANLG IN 1 GAIN ADJ (P.415) I/O Expansion kit analog input 1 gain adjust 34 ANLG IN 2 ZERO ADJ (P.416) I/O Expansion kit analog input 2 zero adjust 35 ANLG IN 2 GAIN ADJ (P.
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FlexPak 3000 Drives: Original Register Map Table 5.18 – FlexPak 3000 Original Register Map, Drop_4: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings 48 DIG OUT 1 SELECT (P.409) I/O Expansion kit digital output 1 source 0=LEVEL DETECT 1 OUTPUT (P.648); 1=LEVEL DETECT 2 OUTPUT (P.649); 2=in current limit; 3=drive ready; 4=NETW COMM STATUS (P.
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5-18 AutoMax Network Communication Option Board
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CHAPTER 6 FlexPak 3000 Drives: Alternate Register Map This section lists the alternate register map, which enables you to access most of the FlexPak 3000 original register map functions plus some additional functions. The alternate register map is organized so that commonly used functions are available in Drop_1. It also offers a different set of options in Drop_1 than the original register map.
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6.1 Accessing the Alternate Register Map To access the alternate register map, set NETW REGISTER MAP SEL (P.914) to ALTERNATE. Some parameters are not available and others are mapped differently when NETW REGISTER MAP SEL (P.914) is set to ALTERNATE. Make sure your application uses the correct mappings if you switch from the original register map to the alternate register map. Important: When a version 4.
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Table 6.
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6.3 Finding Data in the Alternate Register Map Tables The alternate register maps in table 6.3 through table 6.18 describe the registers and bits used by the FlexPak 3000 drive on the AutoMax network when NETW REGISTER MAP SEL (P.914) is set to ALTERNATE. Drop_2, Drop_3, and Drop_4 do not have master write registers for control/reference data. Drop_4 does not have a master read register for runtime signal data. Table 6.
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FlexPak 3000 Drives: Alternate Register Map Table 6.3 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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6-6 Table 6.3 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register 1 (con’t.) Bit Parameter Name (Number) Description 13 Terminal strip auto/manual 14 Digital input 0 15 Motor thermostat 2 SPD LOOP REFERENCE 3 SPD LOOP FEEDBACK 4 SPD LOOP OUTPUT 5 ARMATURE VOLTAGE 6 (P.295) (P.296) 4095 at TOP SPEED (P.
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FlexPak 3000 Drives: Alternate Register Map Table 6.4 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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6-8 Table 6.4 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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FlexPak 3000 Drives: Alternate Register Map Table 6.5 – FlexPak 3000 Alternate Register Map, Drop_1: Master Write Registers BASIC and FULL Connections.
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6-10 Table 6.6 – FlexPak 3000 Alternate Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings AutoMax Network Communication Option Board 40 ACCELERATION TIME (P.001) Min. time to accelerate from zero to TOP SPEED (P.011) seconds * 10 41 DECELERATION TIME (P.
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FlexPak 3000 Drives: Alternate Register Map Table 6.8 – FlexPak 3000 Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register 0 Parameter Name (Number) SPD SOURCE SELECT OUT Description (P.193) Settings Selected speed/voltage loop reference value 4095 at TOP SPEED (P.011) Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec.
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6-12 Table 6.9 – FlexPak 3000 Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 23 ANLG MAN REF ZERO ADJ (P.105) 24 TRIM REF REGISTER 25 TRIM REFERENCE SELECT 26 TRIM MODE SELECT 27 AUTO MODE MIN BYPASS 28 AUTO MODE RAMP BYPASS (P.108) (P.110) 29 STOP SPEED THRESHOLD Reserved 31 TRIM OUTPUT (P.111) (P.112) (P.113) (P.
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FlexPak 3000 Drives: Alternate Register Map Table 6.10 – FlexPak 3000 Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) Description Settings 45 ANLG MAN REF ZERO ADJ (P.105) Offset removed from the analog manual reference signal 46 TRIM REFERENCE SELECT (P.
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6-14 Table 6.11 – FlexPak 3000 Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 63 ANLG AUTO SIGNAL TYPE (P.100) Description Settings Type of signal applied to analog auto reference input 0=0–10V; 1=+/–10V; 2=4-20mA; 3=10-50mA Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging.
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FlexPak 3000 Drives: Alternate Register Map Table 6.13 – FlexPak 3000 Alternate Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 18 ANLG TACH VOLTS/1000 (P.
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6-16 Table 6.14 – FlexPak 3000 Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 40 ANALOG TACH GAIN ADJ Description (P.201) Scales analog tachometer feedback signal 41 ANALOG TACH ZERO ADJ (P.202) Offset removed from analog tachometer feedback signal 42 ARM VOLTAGE GAIN ADJ (P.204) Scales the armature voltage signal 43 ARM VOLTAGE ZERO ADJ (P.
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FlexPak 3000 Drives: Alternate Register Map Table 6.15 – FlexPak 3000 Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 54 AUTO REFERENCE SELECT 55 MOTOR HOT FLD AMPS 56 FIELD LOSS THRESHOLD 57 FIELD AUTO WEAKEN 58 MAXIMUM CURRENT (P.103) (P.510) (P.512) (P.517) (P.007) (P.
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6-18 Table 6.17 – FlexPak 3000 Alternate Register Map, Drop_4: Master Write Registers FULL Connection. Tunable Data (Drive Input Data), Register Bit Parameter Name (Number) Description Settings 32 ANLG IN 1 ZERO ADJ (P.414) I/O Expansion kit analog input 1 zero adjust 33 ANLG IN 1 GAIN ADJ (P.415) I/O Expansion kit analog input 1 gain adjust 34 ANLG IN 2 ZERO ADJ (P.416) I/O Expansion kit analog input 2 zero adjust 2 GAIN ADJ (P.
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FlexPak 3000 Drives: Alternate Register Map Table 6.18 – FlexPak 3000 Alternate Register Map, Drop_4: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 49 Description Settings DIG OUT 2 SELECT (P.411) I/O Expansion kit digital output #2 source 0=LEVEL DETECT 1 OUTPUT (P.648); 1=LEVEL DETECT 2 OUTPUT (P.649); 2=in current limit; 3=drive ready; 4=NETW COMM STATUS (P.
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6-20 AutoMax Network Communication Option Board
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CHAPTER 7 WebPak 3000 Drives: Register Map This section lists the WebPak 3000 register map and describes how to use indirect parameters. Brief descriptions of parameters are in the register map tables. For detailed parameter descriptions, refer to the WebPak 3000 DC Drive Software Reference Manual. 7.1 Using Indirect Parameters In a full connection, the WebPak 3000 drive occupies three sequential network drops. Drop_2 and Drop_3 contain indirect registers.
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When updating the Drop_2 master read registers in the WebPak 3000 drive, the network synchronization flag must be used with the tune/config input enable flag. If the updating of the indirect parameter numbers in Drop_2 is not properly synchronized to the values written in Drop_3, improper values written to parameters may result in unintended drive operation. The following sections describe the proper sequences for modifying the Drop_2 and Drop_3 master read values. 7.1.
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7.2 Diagnosing Processing Errors In the alternate map, Drop_1, register 27, the number of the parameter that caused a processing error (indicated by alternate map, register 0, bit 10) is now recorded. If there are no processing errors, the value will be set to -1. Because some parameters are processed in groups, it is not possible to always report the specific parameter that is out of range. Instead, the first parameter number of the group that contains the error is reported (see table 7.1).
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7.3 Finding Data in the Register Map Tables There are no write registers for control/reference data for Drop_2 and Drop_3. Table 7.2 – Location of Information in the WebPak Register Map Tables Drop_# 1 Master… Read Write 7-4 2 Read 3 Write Read Write Data Type Runtime Signal Tunable, Configurable, and Status Control/Reference Tunable Configurable Runtime Signal Tunable, Configurable, and Status Tunable - Indirect Parameters Runtime Signal Tunable/Configurable - Indirect Parameters Table 7.3 7.4 7.
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WebPak 3000 Drives: Register Map Table 7.3 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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7-6 Table 7.3 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) Description 11 TB Tension On 12 TB Current Memory 13 TB Underwind 14 TB Slack Take Up 15 Level Det1 Output (P.
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WebPak 3000 Drives: Register Map Table 7.3 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 24 FIELD FEEDBACK (P.589) 25 AC LINE VOLTAGE Description Settings Motor field current feedback value after scaling and gain 4095 at MOTOR HOT FLD AMPS (P.510) (P.392) Measured AC line RMS voltage Volts RMS Runtime signal data are updated by the regulator every 10 msec.
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7-8 Table 7.4 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections.
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WebPak 3000 Drives: Register Map Table 7.5 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Control/Reference Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 9 Description Settings 0= READ ONLY CONTROL/REFERENCE INPUTS 1= READ ALL Current memory 10 Memory save 11 Current/speed 12 Diameter sel A 13 Diameter sel B 14 Tune/config input enable: Determines what is read from network.
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7-10 Table 7.6 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) Register 40 Bit Parameter Name (Number) DIAMETER REGISTER (P.874) Description Settings Value assigned to NORM ROLL DIAMETER (P.131) when (P.826) = DISABLE. 1.000 to 2.000 DIAMETER CALC ENABLE AutoMax Network Communication Option Board 41 ACCELERATION TIME (P.001) Min. time to accelerate from zero to GEAR IN SPEED (P.
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WebPak 3000 Drives: Register Map Table 7.7 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data) Register Parameter Name (Number) 61 FEEDBACK SELECT (P.200) 62 NETW CONNECT TYPE 63 AMX NETW REF SELECT (P.910) (P.
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7-12 Table 7.9 – WebPak 3000 Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit Parameter Name (Number) 15 AC LINE PERIOD (P.393) 16 ARMATURE BRIDGE POL 17 ARMATURE DELTA Description Settings AC line period as measured by the drive in microseconds (P.394) (P.
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WebPak 3000 Drives: Register Map Table 7.10 – WebPak 3000 Register Map, Drop_2: Master Write Registers, FULL Connection.
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7-14 Table 7.10 – WebPak 3000 Register Map, Drop_2: Master Write Registers, FULL Connection.
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WebPak 3000 Drives: Register Map Table 7.11 – WebPak 3000 Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register Bit Parameter Name (Number) Description Settings 0 J11 ANLG TACH VLT SCL (P.792) Position to set J11 jumper 16; 31; 62; 126; 250 1 J14 ANLG TACH VLT RNG 2 J15 REGULATOR TYPE (P.
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7-16 Table 7.11 – WebPak 3000 Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 23 SPEED RAMP OUTPUT 24 TAPER PERCENT 25 TEN LOOP ERROR (P.199) Percent reduction to be applied to the tension reference from the taper function (P.834) Tension/current loop error signal after scaling (P.
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WebPak 3000 Drives: Register Map Table 7.12 – WebPak 3000 Register Map, Drop_3: Master Write Registers, FULL Connection.
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7-18 Table 7.12 – WebPak 3000 Register Map, Drop_3: Master Write Registers, FULL Connection.
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APPENDIX A Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Parameter Name (No.
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Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Parameter Name (No.) AUTO MODE MIN BYPASS (P.111) AUTO MODE RAMP BYPASS (P.112) Drop Register 2 27 2 48 Bit Drop Register Bit Drive stopping 1 0 5 ENHANCED FLD VOLT ADJ 4 27 2 28 (P.
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Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Parameter Name (No.) IET (OVERCURRENT) (F00001) In current limit Drop Register Bit 1 10 8 1 9 1 29 1 57 1 28 1 62 2 56 22 1 55 NETW IN REG 1 (P.905) 1 34 3 21 NETW IN REG 2 (P.906) 1 35 1 32 NETW IN REG 3 (P.
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Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Drop Register Bit Parameter Name (No.) OIM COMMUNICATIONS TIMEOUT 1 10 13 1 10 7 4 30 4 43 4 31 4 44 1 32 7 1 10 9 Parameter processing error 1 0 12 (P.308) 4 25 4 40 Stop SPD LOOP LAG BYPASS (P.217) (F00011) (F00007) OPEN ARMATURE (P.
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Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.
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A-6 AutoMax Network Communication Option Board
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APPENDIX B Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) AC LINE VOLTAGE (P.392) ACCELERATION TIME (P.001) Drop Register 1 23 1 40 2 1 Bit ANLG IN Register 4 34 ANLG MAN REF GAIN ADJ 2 22 (P.
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Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) Drop Register Bit Drop Register Bit CML FEEDBACK GAIN ADJ 3 30 Fault reset 1 32 2 (P.300) 3 49 Fault stop or self-tune complete 1 26 6 CML PI LEAD FREQUENCY 1 51 FEEDBACK SELECT 1 61 3 15 3 57 (P.
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Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) IET (OVERCURRENT) (F00001) In current limit INERTIA COMP SELECT (P.221) Internal stop request IR COMPENSATION (P.206) Jog JOG ACCEL/DECEL TIME (P.013) Jog de-asserted > 1 second JOG SPEED 1 (P.
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Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) OCL TYPE3 POSN REG EN Drop Register Bit 3 53 2 (P.217) SPD LOOP LAG BYPASS (P.814) OIM COMM TIMEOUT (F00011) (F00007) OPEN ARMATURE (P.600) OPEN SCR SENSITIVITY (P.
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Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.
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B-6 AutoMax Network Communication Option Board
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APPENDIX C Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Drives) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Parameter Name (No.) Parameter Name (No.
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Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Parameter Name (No.) Parameter Name (No.) Drop Register Drop Register AMX Indirect Parameter 27 3 58 ENCODER KIT (P.
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Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Parameter Name (No.) Parameter Name (No.) NETW OUT REG Drop Register 1 SELECT 1 58 2 SELECT 1 59 (P.902) SPEED PI KP OUT (P.251) SPEED PI WLD OUT NETW OUT REG (P.903) NETW OUT REG 3 SELECT & VERSION (P.909) Network Output Register 1 (P.250) Register 3 20 3 21 3 22 23 Status 1 1 0 1 1 1 27 1 57 (P.
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C-4 AutoMax Network Communication Option Board
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INDEX A alarm log clear, timing, 4-5 alarm reset, timing, 4-5 alternate register map, FlexPak, 4-1, 6-1 accessing, 6-2 cross reference, B-1 finding data in, 6-4 alternative synchronization methods, 4-4 AMX NETW REF SELECT (P.
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Drop_2 configurable data FlexPak alternate map, 6-13 FlexPak original map, 5-10 runtime signal data FlexPak alternate map, 6-11 FlexPak original map, 5-8 WebPak map, 7-11 tunable data FlexPak alternate map, 6-12 FlexPak original map, 5-9 WebPak map, 7-13 tunable, configurable, status data FlexPak alternate map, 6-11 FlexPak original map, 5-8 WebPak map, 7-12 Drop_3 configurable data FlexPak alternate map, 6-16 FlexPak original map, 5-13 runtime signal data FlexPak alternate map, 6-14 FlexPak original map, 5
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network communication loss drive response to, 3-2 stopping the drive during, 3-4 network reference source, selecting, 3-2 O OIM STOP/RESET key, 3-4 original register map, FlexPak, 4-1, 5-1 accessing, 5-1 cross reference, A-1 output data, 4-2 runtime signal data, 4-2 master read, Drop_1 FlexPak alternate map, 6-5 FlexPak original map, 5-2 WebPak map, 7-5 master read, Drop_2 FlexPak alternate map, 6-11 FlexPak original map, 5-8 WebPak map, 7-11 master read, Drop_3 FlexPak alternate map, 6-14 FlexPak origin
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tunable data, 4-2 master write, Drop_1 FlexPak alternate map, 6-10 FlexPak original map, 5-7 WebPak map, 7-9 master write, Drop_2 FlexPak alternate map, 6-12 FlexPak original map, 5-9 WebPak map, 7-13 master write, Drop_3 FlexPak alternate map, 6-15 FlexPak original map, 5-12 master write, Drop_4 FlexPak alternate map, 6-18 FlexPak original map, 5-15 timing, 4-5 tunable, configurable, status data master read, Drop_1 FlexPak alternate map, 6-7 FlexPak original map, 5-4 WebPak map, 7-7 master read, Drop_2 Fle
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U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Publication D2-3318-5 – September 1998 Copyright © 1998 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.