Installation Instructions User guide

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Publication 1398-IN516B-EN-P — February 2002

Installation Instructions

F-Series Brushless Servo Motor

(Catalog Number F-4030, F-4050, F-4075, F-6100, F-6200, and F-6300)

These Installation Instructions describe how to install the F-Series

motors. Use this document if you are responsible for designing,

installing, or troubleshooting the Allen-Bradley

F-Series motor

products. Read all instructions before installing this motor.

For: See Page

Receiving and Maintenance Information 2

Motor Catalog Number Identification 2

Before You Install the Motor 3

Using Shaft Seals 3

Using Couplings and Pulleys 3

Preventing Electrical Noise 4

Building and Installing Cables 6

Installing Your Motor 7

Guidelines for Installation 8

Mounting Dimensions 9

Connector Data 11

Encoder Connector 10

Power Connector and Brake Connector 11

Motor Load Force Ratings 13

Motor Radial Load Force Ratings 12

Cables and Connector Kits 14

Shaft Seal Kits 13

Summary of content (16 pages)

PAGE 1
Installation Instructions F-Series Brushless Servo Motor (Catalog Number F-4030, F-4050, F-4075, F-6100, F-6200, and F-6300) These Installation Instructions describe how to install the F-Series motors. Use this document if you are responsible for designing, installing, or troubleshooting the Allen-Bradley® F-Series motor products. Read all instructions before installing this motor.
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F-Series Motor Installation Instructions Receiving and Maintenance Information The customer is responsible for inspecting the equipment before accepting the shipment from the freight company. Check the item(s) you receive against your purchase order.
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F-Series Motor Installation Instructions 3 Before You Install the Motor Before installing or storing the motor: 1. Remove the motor carefully from its shipping container. 2. Visually inspect the motor for any damage. 3. Examine the motor frame, front output shaft, and mounting pilot for any defects. 4. Notify the carrier of any shipping damage immediately. ATTENTION ! Do not open or attempt to open the motor. Only a qualified Allen-Bradley employee can service this type of motor.
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F-Series Motor Installation Instructions system instability and may damage the motor shaft. All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system. Periodically inspect connections to verify their rigidity. When mounting couplings or pulleys to the motor shaft, ensure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor.
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F-Series Motor Installation Instructions 5 To help avoid EMI: 1. Physically separate signal lines from motor cabling and power wiring. Do not route signal wires with motor and power wires, or over the vent openings of servo drives. 2. Ground all equipment using a single-point parallel ground system that employs ground bus bars or large straps. If necessary, use additional electrical noise reduction techniques to reduce EMI in noisy environments.
PAGE 6
F-Series Motor Installation Instructions Building and Installing Cables Knowledgeable cable routing and careful cable construction improves system ElectroMagnetic Compatibility (EMC). To build and install cables, perform the following steps: 1. Keep wire lengths as short as possible. 2. Route signal cables (encoder, serial, analog) away from motor and power wiring. 3. Separate cables by a minimum of 0.3 m (1 ft) for every 9 m (30 ft) of parallel run. 4.
PAGE 7
F-Series Motor Installation Instructions 7 Installing Your Motor The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility (EMC) and safety. Preferred fasteners are stainless steel. ATTENTION ! Unmounted motors, disconnected mechanical couplings, and/or disconnected cables are dangerous if power is applied.
PAGE 8
F-Series Motor Installation Instructions Guidelines for Installation Observe the following for installing the motor: 1. Allow sufficient clearance around the motor to keep it within its specified operating temperature range. Refer to Receiving and Maintenance Information on page 2 for operating range. Do not enclose the motor unless forced air is blown across the motor for cooling. A fan blowing air across the motor will improve its performance. Keep other heat-producing devices away from the motor. 2.
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F-Series Motor Installation Instructions 9 Mounting Dimensions Figure 1 F-Series Standard Mounting Dimensions 2 Eye Bolts Installed on F-6100, F-6200 and F-6300 Motors Only. L AH T EA BF = DIA. HOLES AJ = DIA. BOLT CIRCLE Shaft End Threaded Hole4 S D AK N AB Encoder Connector Dimension (Refer to drawing) AB mm (in.) AH mm (in.) AK mm (in.) D mm (in.) EA mm (in.) L mm (in.) (No Brake) L mm (in.) (Brake) N mm (in.) S mm (in.) T mm (in.
PAGE 10
F-Series Motor Installation Instructions Figure 2 F-4000 NEMA 56C Mounting Dimensions L EC AH R = Outside Dia. x Inside Dia. T S U EA D EB Encoder Connector Dimension 1 (Refer to drawing) AH mm (in.) D mm (in.) EA mm (in.) EB mm (in.) EC mm (in.) L mm (in.) (No Brake) L mm (in.) (Brake) R mm (in.) S mm (in.) T mm (in.) U mm (in.) 1 2 Power Connector Brake Option M Motor F-4030 NEMA 56C 52 (2.06)1 15.9 (0.625)2 36 (1.41) 22 (0.875) 16.3 (0.64) 194 (7.64) 257 (10.12) 36.5 (1.437) x 22.2 (0.
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F-Series Motor Installation Instructions 11 Connector Data The tables below list the signal descriptions for the encoder, power and brake connector pins.
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F-Series Motor Installation Instructions Power Connector and Brake Connector Power Connector Brake Connector Pin Signal Pin Signal A U A BR+ B V B BR- C W D Motor Case D A B A C B Publication 1398-IN516B-EN-P — February 2002
PAGE 13
F-Series Motor Installation Instructions 13 Motor Load Force Ratings Motors are capable of operating with sustained maximum radial or maximum axial shaft loads. The measurement points for maximum radial and axial load forces are shown in the figure below.
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F-Series Motor Installation Instructions Cables and Connector Kits Factory manufactured cables are available in standard cable lengths. Contact your nearest Allen-Bradley sales office or refer to your drive’s installation manual for a complete listing of available cables. If you choose to build your own cables, the following connector kits are available for F-Series motors.
PAGE 15
F-Series Motor Installation Instructions 15 Notes Publication 1398-IN516B-EN-P — February 2002
PAGE 16
For more information refer to our web site at: www.ab.com/motion Allen-Bradley is a registered trademark of Rockwell Automation. www.rockwellautomation.com www.ab.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.