User Manual Integrated Display Industrial Computers with Keypad Catalog Numbers 6180P-12KSXP, 6180P-12BSXP, 6180P-12BPXP, 6180P-12BPXPDC, 6180P-12KPXP, 6180P-15KSXP, 6180P-15BSXP, 6180P-15BPXP, 6180P-15KPXP, 6180P-15BPXPDC
Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Summary of Changes This manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph. New and Updated Information This table contains the changes made to this revision.
Summary of Changes Notes: 4 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Table of Contents Preface Preface Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Chapter 4 Component Replacement Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-configuration . . . . . . . . . .
Table of Contents Appendix C Upgrade to a New BIOS BIOS Upgrade Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Upgrade the BIOS from the CD Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Upgrade the BIOS from an External Floppy Disk Drive . . . . . . . . . . . . . 61 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Notes: 8 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Preface Preface Objectives This preface covers the following topics: • Purpose of This Manual • Additional Resources • Abbreviations Purpose of This Manual This manual is a user guide for integrated display industrial computers with keypad. It provides procedures to the following: • Install the computer. • Make computer connections. • Operate the computer. • Troubleshoot the computer. Additional Resources These documents contain additional information to related products from Rockwell Automation.
Preface Abbreviations 10 This publication can use the following abbreviations. Abbr Meaning Abbr Meaning ACPI Advanced configuration (and) power interface PCB Printed circuit board AHCI Advanced host controller interface PCDC Product Compatibility and Download Center AMI American Megatrends, Inc.
Chapter 1 Features Chapter Objectives This chapter provides information on the following topics: • Computer Overview • Operating Systems • Computer Options • Before You Begin • Parts List • Hardware Features Computer Overview The integrated display computers with keypad feature an integrated 12- or 15inch display panel. These panel mount devices feature 36 or 44 programmable function keys, a full alphanumeric keypad, and a resistive, anti-glare touch screen option.
Chapter 1 Features Computer Options This table summarizes the options available for the integrated display industrial computers with keypad. A comparative summary of features for the computers is in Appendix A, Specifications on page 87. Cat. No. Display Size (in.
Features Hardware Features Chapter 1 The illustrations in this section show the hardware features of each computer: • Exterior views – Front panel – Side panel – Rear panel • Interior view • Motherboard Figure 1 - Front Panel 2 1 3 4 5 6 7 8 9 Item Icon Component 1 LCD panel 2 Power/standby indicator shows the computer’s power status. • Green: Powered on and running • Flashing orange: Standby mode • Off: Powered off 3 HDD/ODD activity indicator shows the drive’s status.
Chapter 1 Features Figure 2 - Side Panel 16 1 2 3 15 4 5 6 7 14 8 9 14 10 11 12 13 Item Component Item Component 1 Parallel port 9 Power switch 2 Microphone-in jack 10 LAN port 2 3 Line-out jack 11 LAN port 1 4 Line-in jack 12 Power supply fan 5 DVI port 13 Power input, AC 6 COM 2 14 Functional ground screw 7 COM 1 15 Ventilation slots 8 USB ports (4) 16 Expansion slot covers Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Features Chapter 1 Figure 3 - Rear Panel 1 2 3 4 5 6 7 Item Component Item Component 1 ODD eject button 5 HDD 1 bay 2 ODD mechanical eject hole 6 HDD 2 bay(1) 3 ODD activity indicator 7 HDD 2 bay captive thumbscrews 4 HDD 1 captive thumbscrews (1) HDD bay shipped empty for optional, second HDD.
Chapter 1 Features Figure 5 - Motherboard 1 20 19 18 17 2 16 3 4 5 15 14 6 7 13 16 12 11 10 9 8 Item Component Item Component 1 LGA775 processor socket 11 Power switch cable connector 2 Reserved for USB port connector 12 DIMM 1 slot 3 ATX12V power connector 13 DIMM 2 slot 4 Heat sink fan connector 14 RTC battery socket 5 System fan connector 15 Clear CMOS jumper 6 ODD cable connector 16 Parallel port cable connector 7 Keypad cable connector 17 PCI 3 expansion slot
Chapter 2 Installation Chapter Objectives This chapter provides information on the following topics: • Installation Precautions • Installation Guidelines • Mounting Clearance Requirements • Computer Dimensions • Required Tools • Install the Computer • Connect Peripherals • Connect Power • Functional Ground Screw • Connect to a Network Review each mounting type and computer dimensions before installing.
Chapter 2 Installation Installation Precautions Read and follow these precautions before installing the computer. Environment and Enclosure Information ATTENTION: This equipment is intended for use in a Pollution Degree 2 environment, in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. The enclosure door must be closed. This equipment is considered Group 1, Class A equipment according to IEC/CISPR 11.
Installation Installation Guidelines Chapter 2 Follow these guidelines to make sure your computer provides safe and reliable service: • The installation site must have sufficient power. ATTENTION: To maintain an electrically safe installation, AC powered computers must be plugged into a grounded outlet. • In dry environments, static charges can build up easily. Proper grounding of the computer helps to reduce static discharges, which can cause shock and damage electronic components.
Chapter 2 Installation Mounting Clearance Requirements IMPORTANT Because of self-heating, do not operate the computer in an enclosure with the minimum clearances unless adequate ventilation or other cooling methods are used to lower the temperature within the enclosure. Allow enough clearance to easily install or remove peripheral components, such as internal drives. Figure 6 - Minimum Clearances 1 Item Description Value 1 Top 50 mm (2 in.) 2 Left 50 mm (2 in.
Installation Computer Dimensions Chapter 2 Review computer dimensions to estimate the clearance necessary for computer installation. Dimensions are given in mm (in.). Figure 7 - 1200P with Keypad 445 [17.5] 427 [16.8] 483 [19.0] 225 [8.9] 215 [8.5] 311[12.2] 274[10.8] Figure 8 - 1500P with Keypad 427 [16.8] 483 [19.0] 225 [8.9] 215 [8.5] 355 [14.0] 324 [12.8] 274 [10.
Chapter 2 Installation Required Tools These tools are required for computer installation: • #2 cross-head screwdriver • Panel cutout tools • Antistatic wrist strap Install the Computer You can install these computers in a panel by using mounting clips. Computers are mounted through a rectangular cutout in the panel. Panel Mounting Guidelines Observe these guidelines when installing the computer in a panel: • Remove all electrical power from the panel before making the cutout.
Installation Chapter 2 Mount the Display Computer in a Panel Mounting clips secure the computer to the panel, which total 10 for both computer models. Follow these steps to mount the computer in a panel. 1. Remove power from the panel. 2. Verify that the panel surface around the area to be cut is clean and free of be debris. ATTENTION: Take precautions so metal cuttings do not enter components already installed in panel to avoid personal injury or damage to the panel components. 3.
Chapter 2 Installation 11. Repeat this process at least three times until the clips are properly torqued, making sure the gasket is compressed uniformly against the panel. ATTENTION: Tighten the mounting clips to the specified torque to provide a proper seal and prevent damage to the product. Rockwell Automation assumes no responsibility for water or chemical damage to the computer or other equipment within the enclosure because of improper installation.
Installation Chapter 2 The 1200P and 1500P computers have USB ports located on both the I/O port side panel and the front panel. Use these ports to connect various USB devices to the computer, such as an external drive. The front USB port is enabled or disabled through settings in the BIOS set-up menu. Connect Power The computer connects to either a 90…264V AC or 18…32V DC power source, depending on the model.
Chapter 2 Installation Connect AC Power A grounded, 3-prong IEC60320-C13 power cord provides power to the computer. The power supply input accepts 90…264V AC and is autoranging. Follow these steps to connect the computer to an AC power source. 1. Connect the power cord to the AC power input. 2. Connect the AC power cord to a power source. SHOCK HAZARD: Connect the AC power cord to a power source with an earth ground. Failure to follow this warning can result in electrical shock. 3.
Installation Chapter 2 Follow these steps to connect the computer to a DC power source. 1. Turn off the main power switch or breaker. 2. Verify that the DC wires meet these requirements: • Material: Stranded copper • Wire gauge: 0.325…0.823 mm2 (22…18 AWG) 3. Secure the DC power wires to the correct terminalblock screws, and the DC ground wire to the GND terminal screw. Torque the terminal screws to 0.687 N•m (6.1 lb•in). +v -v GND Pre-installed DC Ground Bus Strip 4.
Chapter 2 Installation Connect to a Network The computers connect to an Ethernet network by using CAT5 or CAT5e twisted-pair Ethernet cabling with RJ45 connectors. IMPORTANT 28 To prevent performance degradation of Ethernet communication, do not subject the computer or cables to extreme radiation or conducted high-frequency noise. Proper cable routing and power conditioning is required for reliable Ethernet communication in industrial environments.
Chapter 3 Operation Chapter Objectives This chapter provides information on the following topics: • Operating Guidelines • Keypad Function Setting • Start the Computer • Restart the Computer • Shut Down the Computer Operating Guidelines Follow these operating guidelines for your computer. • Operator access is limited to the front of the computer, which includes the display and the touchscreen (if available).
Chapter 3 Operation Keypad Function Setting Start the Computer The keypad for these computers has two functional settings labeled Set 1 and Set 4. Function Setting Keypad Encoding Set 1 DOS applications Set 4 Default setting for Windows applications Follow these steps to start the computer. IMPORTANT The following steps apply to when you must manually start the computer. See Connect Power on page 25 for when power is applied to the computer for the first time. 1.
Operation Chapter 3 5. Press the computer’s power switch. a. Unlock the front bay access cover with the provided key (A). b. Open the front bay access cover (B). c. Press the power switch (C). C B A The computer performs certain actions every time it is started or reset. See Restart the Computer on page 31 for what is done. If your computer does not start or you notice other anomalies, refer to Troubleshooting starting on page 48.
Chapter 3 Operation Shut Down the Computer Use either of the following methods to shut down the computer. Method Actions Windows OS With the keypad, do one of the following. • Press CTRL+ALT+DEL and click Shut Down. • From the Start menu, click or choose Shut Down from the pull-down menu. Power switch Press the power switch to shut down the computer. See Hardware Features on page 13 for the power switch location. After shutting down the computer, do not apply power again until shutdown is complete.
Chapter 4 Component Replacement Chapter Objectives This chapter provides information on the following topics: • Accessories and Replacement Parts • Voltage Precautions • Electrostatic Discharge Precautions • Pre-configuration • Post-configuration • Required Tools • Remove the Cover • Reinstall the Cover • Drive Precautions • Replace or Install a Drive • Install an Add-in Card • Replace or Add Memory Modules • Replace the RTC Battery • Backlight Assembly Disposal Accessories and Replacement Parts You c
Chapter 4 Component Replacement Voltage Precautions The computers contain line voltages. Disconnect all power to the computer before you install or remove components. SHOCK HAZARD: Disconnect all power to the computer before removing components. Failure to disconnect power can result in severe electrical shock to an individual or electrostatic discharge (ESD) damage to the computer and components.
Component Replacement Pre-configuration IMPORTANT Chapter 4 When installing hardware or performing maintenance procedures that require access to internal components, we recommend that you first back up all computer data to avoid loss. ATTENTION: Make sure to read and understand all installation and removal procedures before you begin configuring the computer hardware. Follow these steps before removing the cover or replacing a hardware component. 1.
Chapter 4 Component Replacement Remove the Cover To install, replace, or upgrade internal computer components, you must first remove the cover. Follow these steps to remove the rear cover. 1. Follow the steps for Pre-configuration on page 35. 2. Loosen and remove the nine screws that secure the rear cover. 3. Detach the rear cover from the chassis. Remove the Rear Cover Reinstall the Rear Cover 4.
Component Replacement Drive Precautions Chapter 4 Follow these precautions when working with a drive. IMPORTANT Back up or clone your computer before replacing a drive. • Do not touch internal components. • Always handle the drive by its frame. • Never remove or install a drive with the power on. • Store the drive in an antistatic bag when it is not installed. SHOCK HAZARD: Electrostatic discharge (ESD) can damage the computer and components.
Chapter 4 Component Replacement 3. Remove the HDD module from its tray. a. Remove the four mounting screws from the bottom of the tray (C). b. Detach the tray from the existing HDD module (D). D E Existing HDD Module New HDD Module Drive Tray Mounting Screws (4) C F C C F F C F 4. Install the new HDD module to the tray. ATTENTION: Mechanical shock can damage a drive. Do not drop or bump the drive. a. Install the new HDD module with the PCB-side down. b.
Component Replacement Chapter 4 Install a Second HDD You can install another HDD in the secondary (top) bay. Follow these steps to install a second HDD. 1. Follow the steps for Pre-configuration on page 35. TIP Use an antistatic wrist strap connected to the work surface, and properly grounded tools and equipment. 2. Remove the computer cover as detailed in Remove the Cover on page 36. 3. Locate and remove the security screw below the ODD; set the screw aside.
Chapter 4 Component Replacement 5. Remove the weight from the drive tray. a. Remove the four mounting screws from the bottom of the weight (C). b. Detach the tray from the weight (D). E D HDD Module Weight HDD Tray Mounting Screws (4) C F C C F F C F 6. Install the new HDD module to the tray. ATTENTION: Mechanical shock can damage a HDD module. Do not drop or bump the HDD module. a. Install the new HDD module with the PCB-side down. b. Fasten the tray over the HDD module (E). c.
Component Replacement Install an Add-in Card Chapter 4 The motherboard of the computers supports the following PCI slots. • Two full-length PCI slots • One half-length PCI slot • One full-length ISA slot ATTENTION: Add-in cards are sensitive to ESD and require careful handling. • Hold cards only by the edges. • Do not touch the card connectors, components, or circuits. • After removing an add-in card, place it on a flat, static-free surface, component side up. • Do not slide the card over any surface.
Chapter 4 Component Replacement 6. Remove the screw securing the slot cover of the selected PCI slot (E). 7. Pull out the slot cover (F) and store it. IMPORTANT Do not discard the slot cover. If the add-in card is removed in the future, the slot cover must be reinstalled to maintain proper cooling. 8. Remove the add-in card from its protective packaging. G H F E 9. Slide the add-in card into the selected PCI slot (G). Press to make sure it is firmly seated. 10.
Component Replacement Chapter 4 13. Secure the new add-in board in place. a. Extend the clamp to the desired length (L). b. Tighten the hold-down clamp screw (M). c. Bend the clamp against the add-in card to secure it in place (N). d. Lock the clamp screw on the hold-down bar (O). N A L M O 14. Refer to any installation instructions that came with the add-in card to verify that all installation steps are followed. 15. Follow the steps for Post-configuration on page 35.
Chapter 4 Component Replacement Memory Configuration Guidelines Follow these guidelines when replacing or adding memory to the computers: · Use only standard unbuffered memory modules that conform to both PC2-5300 and SPD compliance industry standards. · Use only DDR-II type memory modules. · Use only memory modules with gold-plated contacts. · Always handle a memory module by its edges. IMPORTANT We recommend that you use only Allen-Bradley approved memory modules. Refer to http://ab.rockwellautomation.
Component Replacement Replace the RTC Battery Chapter 4 The computers use nonvolatile memory that require a battery to retain system information when power is removed. The 3V, 200 mAh lithium battery is on the motherboard. The battery must be replaced during the life of the computer. Battery life depends on the amount of time the computer is on, or on-time. Battery On-time (hrs/wk) Expected Battery Life (yrs) 0 4 40 5.
Chapter 4 Component Replacement 5. Insert the new battery with the positive polarity (+ side) facing up, and make sure that it is seated completely. 6. Reinstall the computer cover as detailed in Reinstall the Cover on page 36. 7. Follow the steps for Post-configuration on page 35. 8. During POST, press F2 to enter the BIOS setup and reconfigure settings. IMPORTANT Replacing the battery results in all BIOS settings returning to their default settings.
Chapter 5 System Troubleshooting Chapter Objectives This chapter provides information on the following topics: • Hardware Monitoring • Troubleshooting • Troubleshooting Checklists • Diagnostic Utility • Load the System Defaults • Clear the CMOS • Ship or Transport the Computer Hardware Monitoring The built-in hardware monitor of the computer tracks the operating threshold levels of the voltage and temperature sensors. Follow these steps to determine whether an operating threshold has been reached. 1.
Chapter 5 System Troubleshooting Troubleshooting Follow these steps to identify and isolate an issue with the computer’s operation. 1. Shut down the computer by using the appropriate method for the installed operating system. See Shut Down the Computer on page 32 for more information. 2. Disconnect power to the computer. 3. Disconnect all peripheral devices from the computer. 4. If using a keyboard and mouse, verify that they are properly connected. 5.
System Troubleshooting Chapter 5 • Is the BIOS properly configured? You can restore the default BIOS settings by either of the following methods: – Load system defaults as detailed in Diagnostic Utility on page 51. – Use the CMOS jumper to reset the BIOS as detailed in Clear the CMOS on page 52. Issues after Startup • If an issue is intermittent, you can have a loose connection.
Chapter 5 System Troubleshooting Issues with the Add-in Card • Is the card installed and configured correctly? Verify the jumper and other configuration settings. • Are the card cables properly connected? • Is the add-in card recognized in Device Manager? • A card issue not listed here? Refer to troubleshooting information supplied by the add-in card manufacturer.
System Troubleshooting Diagnostic Utility Chapter 5 If you completed the troubleshooting steps and are still having issues, you can use a diagnostic utility to isolate the issue. This utility determines the cause by testing computer components. Computers shipped before January of 2013 include a system diagnostic (green) CD with this diagnostic utility.
Chapter 5 System Troubleshooting Clear the CMOS If the system configuration has been corrupted, an incorrect setting has caused error messages to be unreadable, or you cannot access the BIOS set-up utility to load the system defaults, you must clear the system configuration values stored in the CMOS. Follow these steps to clear the CMOS. 1. Back up all system data and then shut down the computer. 2. Follow the steps for Pre-configuration on page 30. 3.
Appendix A Specifications The following tables contain specifications for the 1200P and 1500P integrated display industrial computers with keypad. For additional specifications, go to http://ab.rockwellautomation.com/Computers. Table 1 - Hardware and Software Specifications Cat. No.
Appendix A Specifications Table 2 - Display Specifications Cat. No. 6180PAttribute 12KSXP, 12BSXP, 12BPXP, 12BPXPDC, 12KPXP, 15KSXP, 15BSXP, 15BPXP, 15KPXP, and 15BPXPDC Display Color Active Matrix Thin Film Transistor (TFT) Touchscreen (optional) Resistive antiglare Display size (diagonal) 1200P 1500P 308 mm (12.1 in.) 381 mm (15 in.) Display area (WxH), approx 1200P 1500P 246 x 185 mm (9.7 x 7.3 in.) 305 x 229 mm (12 x 9 in.
Specifications Appendix A Table 4 - Environmental Specifications Attribute Value Dimensions, (HxWxD), approx 1200P 1500P 311 x 483 x 225 mm (12.25 x 19.01 x 8.86 in.) 355 x 483 x 225 mm (13.97 x 19.01 x 8.86 in.) Panel cutout dimensions (HxW), approx 1200P 1500P 279.0 x 450.0 mm (10.98 x 17.72 in.) 326.4 x 429.3 mm (12.85 x 16.9 in.) Weight, approx 1200P 1500P 16.0 kg (35.3 lb) 17.6 kg (38.
Appendix A Specifications Notes: 56 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Appendix B Use a Touchscreen Touchscreen Controller Computers with an optional touchscreen are shipped with the touchscreen controller installed and connected. The touchscreen controller connects internally to a USB port. The touchscreen is factory configured with the proper USB and touchscreen driver settings, so no user configuration is required. Driver Software The touchscreen driver is already loaded on the computer.
Appendix B Use a Touchscreen Notes: 58 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Appendix C Upgrade to a New BIOS BIOS Upgrade Procedure Sometimes a new BIOS is released to enhance the performance of your computer or to correct a defect. In such cases, you can download BIOS upgrades at the Rockwell Automation Product Compatibility and Download Center (PCDC) website at http://www.rockwellautomation.com/support/pcdc. CD and floppy disk drive upgrades are available. Upgrade the BIOS from the CD Drive Follow these steps to upgrade the BIOS in your computer from the CD drive. 1.
Appendix C Upgrade to a New BIOS 6. After the download completes, click Open to access the folder where ZIP files were downloaded. 7. Open the downloaded file to locate and extract the ISO (*.iso) file. 8. Write the ISO file to a blank CD/CD-RW with the included CD Write utility (or one of your choice). 9. With the BIOS upgrade CD in the CD drive, restart the computer. 10. During POST, press F2 to access the BIOS set-up utility.
Upgrade to a New BIOS Upgrade the BIOS from an External Floppy Disk Drive Appendix C Follow these steps to upgrade the BIOS in your computer from an external floppy disk drive. 1. Attach an external floppy disk drive to your computer. 2. Follow step 1 through step 6 in Upgrade the BIOS from the CD Drive starting on page 59 before proceeding to step 3 in this section. 3. Open the downloaded file to locate and extract the executable (*.exe) file. 4.
Appendix C Upgrade to a New BIOS Notes: 62 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Index A accessories 33 O optical disc drive (ODD) specifications 53 C cables SATA 16 calibrating touchscreen 57 CMOS clear 52 cover removal 36 cutout dimensions 22 P parts list 12 POST, see Power On Self Test power connection notices 25 power management 54 Power On Self Test D DIMM slots install memory 44 F functional ground screw lug usage 27 R replace components post-configuration procedure 35 pre-configuration procedure 35 replacement parts 33 RTC battery disposal reminders 45 replace 45 H hard d
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Index Notes: Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 65
Index Notes: 66 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
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