GuardShield™ Micro 400 Safety Light Curtains User Manual R
Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.
GuardShield™ Micro 400 Safety Light Curtain User Manual Conditions required for proper use of the GuardShield Micro 400 Safety Light Curtain Please make sure you read and understand these requirements before you select and install the GuardShield Micro 400 safety light curtain. GuardShield safety light curtains are point of operation and perimeter access safeguarding devices.
GuardShield™ Micro 400 Safety Light Curtain User Manual Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Product Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Important Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Catalog Number Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . .
GuardShield™ Micro 400 Safety Light Curtain User Manual Introduction The GuardShield Micro 400 is an economical three box (transmitter, receiver and controller) Type 4 safety light curtain offered in a small profile (15 x 20 mm (0.59 x 0.79 in.)) housing. The protective heights are offered from 150…1200 mm (5.9…47.24 in.) in 150 mm (5.9 in.) increments.
GuardShield™ Micro 400 Safety Light Curtain User Manual (OSSD) outputs, or two contacts, such as E-Stops and enabling switches. There are a number of operating modes that can be configured with the MSR42 controller. EDM, Start/Restart interlock, fixed and floating blanking and muting are possible. ATTENTION Safety Precautions Principles for Safe Use and Symbols Used The following instructions are preventive warnings to ensure the safe and proper operation of the GuardShield Micro 400 light curtains.
GuardShield™ Micro 400 Safety Light Curtain User Manual POC: The physical resolution of the GuardShield Micro 400 POC is • 14 mm (0.55 in.) or • 30 mm (1.18 in.). The protective field height of standard GuardShield Micro 400 is between 150 mm (5.91 in.) and 1200 mm (47.2 in.). The maximum protective field width is 0…5 m (16.4 ft). Cascadable Micro 400 The physical resolution of cascadable GuardShield Micro 400 POC is • 14 mm (0.55 in.) or • 30 mm (1.18 in.).
GuardShield™ Micro 400 Safety Light Curtain User Manual Restoring the GuardShield Micro 400 sensing field, (in Guard only configuration) causes all safety outputs (OSSDs) of the connected controller to switch to the active high state (resume current sourcing +24V DC). IMPORTANT Operating mode as manual or automatic restart (reset), EDM (external device monitoring), blanked beams or overriding of the GuardShield Micro 400 are controlled from the connected safety controller (e.g. MSR42).
GuardShield™ Micro 400 Safety Light Curtain User Manual Additional measures may be necessary to ensure that the ESPE does not fail to danger when other forms of light radiation are present in a particular application (i.e., use of cableless control devices on cranes, radiation from weld spatter or effects from strobe lights). IMPORTANT IMPORTANT Safety Functions The GuardShield Micro 400 safety light curtain offers a variety of functions, which are integral to the system.
GuardShield™ Micro 400 Safety Light Curtain User Manual IMPORTANT With the blanking function, the resolution and the response time of the GuardShield Micro 400 light curtain system will be changed. If the "Blanking" function is activated, a new, longer response time and a new, larger resolution will be present, which must be applied to the calculation of the safety distance. The minimal safety distance of the light curtain must always be adapted to the actual operating mode.
GuardShield™ Micro 400 Safety Light Curtain User Manual various studies and although these studies indicate speeds of 63 inches/second to over 100 inches/second, they are not conclusive determinations. The employer should consider all factors, including the physical ability of the operator, when determining the value of K to be used.” Ts Stop time of the machine tool measured at the final control element. Tcs Response time of the control system.
GuardShield™ Micro 400 Safety Light Curtain User Manual The GuardShield Micro 400 safety light curtain is suitable for most benign operating environments (IP54). Proper safety distance as well as adequate protective height must be observed. For the installation height and safety distance, please refer to “Determining the Safety Distance” section on page 8.
GuardShield™ Micro 400 Safety Light Curtain User Manual The GuardShield Micro 400 must be mounted at the proper distance from the point of operation hazard. This distance is referred to as the Safety Distance. Middle of Depth of Protective Field 6. After aligning the receiver, rotate the transmitter to find the transmitting angle. During rotation, the transmitting angle is shown by the illumination of the green LED in the GuardShield Micro 400 light curtain. 7.
GuardShield™ Micro 400 Safety Light Curtain User Manual Transmitters emit in opposite direction. Each receiver receives only the beams of the appropriate transmitter. GuardShield Micro 400 light curtains is equal to a standard GuardShield Micro 400 light curtain. Transmitters emit in same direction: Optical (physical) barrier necessary Positioning of the light curtain: Transmitters emit in opposite direction.
GuardShield™ Micro 400 Safety Light Curtain User Manual Mounting and Alignment of Cascading GuardShield IMPORTANT It helps to align the cascading segments in a particular order. First connect the last segment (segment with one connector) closest to the control unit. Once the LED in the edge is green; secure mounting brackets of that pair. Next connect middle segment to the last segment and connect to the controller. When middle segment receiver LED is green secure those brackets.
GuardShield™ Micro 400 Safety Light Curtain User Manual Further brackets may be obtained as an option, to offer the possibility of mounting on the side or in the center: 39 (1.54) 445L-AF6143 Adjustable 180° bracket kit (two per kit) supplied with each pair The connection cables are offered with color coded rings attached to each cable. Remove one color ring from the cable as necessary.
GuardShield™ Micro 400 Safety Light Curtain User Manual 24V DC Transmitter Receiver Start Lamp GPIO4 Blue GPIO3 GPIO2 GPIO1 OSSD2 OSSD1 Info2 K1 K2 Info1 In2 In1 0V White 24 V L1 L2 L3 K2 K1 M 0V DC Figure 14: Wiring diagram for connection of MSR42 to contactors Original instructions R 15
GuardShield™ Micro 400 Safety Light Curtain User Manual +24V DC Receiver RJ-45 LAMP Start GPIO4 Blue GPIO3 Micro 400 . . GPIO1 . . OSSD2 . . . . . . 13 . .
GuardShield™ Micro 400 Safety Light Curtain User Manual ATTENTION Prior to first powering up or after a changed machine setting, the responsible person shall review the following checklist. Checklist Before the initiation of the GuardShield Micro 400 the responsible person should work through the following checklist. Check prior to first initiation or after a changed machine setting (e.g., a rewiring): 1.
GuardShield™ Micro 400 Safety Light Curtain User Manual Corrective steps 1. Examine connections, cables and plugs of transmitter and receiver. With the help of the optical interface, it is possible to display the lock out information at a Laptop per USB interface. If the LED of the safety light curtain is still blinking red, please contact Rockwell Automation technical support. Transmitter 2. Turn the supply voltage off and on again.
GuardShield™ Micro 400 Safety Light Curtain User Manual Product Label GuardShieldTM Micro400 Tx Cat No. 445L-T4C0300FP Ser A Rev A 3T8LA5AA AOPD 24XE 106 402 S400S-KEF5N-LF6-V-AABA00199 ID: 2504-2504 Operat. range: 0 to 5m Protect. height: 300mm Product of Resolut. 14 mm Encl. Rating: IP54 Switzerland Response time: < 19 ms +tc + tn HW: V1.
GuardShield™ Micro 400 Safety Light Curtain User Manual Technical Specifications Safety Ratings Standards IEC/EN61496 Parts 1 and 2, UL61496 Parts 1 and 2, UL1998 Safety Classification Type 4 per IEC/EN61496. Category 4 device per EN 954-1, SIL 3 per IEC 61508, PLe per EN/ISO 13849-1 Probability of a Dangerous Failure per Hour PFH 6.0 E-9 1/h MSR42 or MSR41 and MSR45E 4.
GuardShield™ Micro 400 Safety Light Curtain User Manual Catalog Number Configurator 445L- P 4 C 0150 F P Connector Option P = Pigtail with micro QD connector D = M12, 8-pin QD Environmental Rating: F = IP54 K = IP69K Protective Height (mm) 0450 0900 0150 0600 1050 0300 0750 1200 C = 14 mm resolution E = 30 mm resolution Category Type 4 P = Pair; T = Transmitter; R = Receiver C= Cascade; G = Cascade transmitter; E = Cascade receiver Bulletin Number GuardShield Micro 400 Products The response times (*
GuardShield™ Micro 400 Safety Light Curtain User Manual GuardShield Micro 400, Cascaded, Profile 20 x 15 mm, Resolution 14 mm Sensor Pair Transmitter Receiver Resolution [mm (in.)] Protection Height A Weight per pair [incl. [mm (in.)] packaging] 445L-C4C0150FP 445L-G4C0150FP 445L-F4C0150FP 14 (0.55) 150 (5.91) 0.8 kg 445L-C4C0300FP 445L-G4C0300FP 445L-F4C0300FP 14 (0.55) 300 (11.81) 0.9 kg 445L-C4C0450FP 445L-G4C0450FP 445L-F4C0450FP 14 (0.55) 450 (17.71) 0.
GuardShield™ Micro 400 Safety Light Curtain User Manual Dimensions [mm (in.)] GuardShield Micro 400 Cascades GuardShield Micro 400 Standard 51.3 (2.02) 51.3 (2.02) 50 (1.97) 455 (17.91) 32.5 (1.28) 14.2 (0.56) 27.8 (1.09) A - protection length according to table A - protection length according to table 27.8 (1.09) 1.5 (0.06) 15.5 (0.61) 455 (17.91) 15.5 (0.61) 15.5 (0.61) 19.8 (0.78) 27.8 (1.09) 19.8 (0.78) 455 (17.91) Figure 19: GuardShield Micro 400 51.3 (2.02) 15 (0.
GuardShield™ Micro 400 Safety Light Curtain User Manual GuardShield Micro 400 IP69K (Washdown) System Cat. No. (incl. mounting kit) Protection Zone Height A [mm (in.)] System Length (no cable) [mm (in.)] 445L-P4C0150KD 150 (5.9) 280 (11.0) 445L-P4C0300KD 300 (11.8) 430 (16.9) 445L-P4C0600KD 600 (23.6) 730 (28.7) 445L-P4C0900KD 900 (35.4) 1030 (40.5) 445L-P4C1200KD 1200 (47.2) 1330 (52.
GuardShield™ Micro 400 Safety Light Curtain User Manual Accessorie Required Safety Controller — Select One [mm (in.)] Description Mounting Size Cat. No. 35 mm DIN Rail 22.5 (0.89) 440R-P221AGS 35 mm DIN Rail 22.5 (0.89) 440R-P226AGS-NNR Wall 200 x 200 x 160 mm (7.87 x 7.87 x 6.3 in.
GuardShield™ Micro 400 Safety Light Curtain User Manual Optional Safety Relay Expansion Module Relay Input Voltage Reset Outputs Cat.No. Supplied by MSR41 or MSR42 Determined by MSR41 or MSR42 2 N.O. 440-P4NANS MSR45E Safety Relay Expansion Module Safety Relay Interface accessories for MSR41 or MSR42 Controllers The MSR41 or MSR42 can have up to three MSR45E safety relays interconnected. Each module requires a ribbon cable connector to make the interconnection. The table shows the cat. no.
GuardShield™ Micro 400 Safety Light Curtain User Manual Optional accessories: Description Cat. No. Adjustable 180° bracket kit (two per kit). Two kits supplied with each pair 445L-AF6143 Flat bracket kit (two per kit) Two kits required per pair 445L-AF6145 Adjustable flat bracket (two per kit) Two kits required per pair 445L-AF6149 IP69K mounting bracket kit (two per kit). Two kits supplied with each IP69K pair.
GuardShield™ Micro 400 Safety Light Curtain User Manual Appendix Flat bracket kit for reinforce profile. (Two per kit) supplied with each pair GuardShield Micro 400 Special Safety Light Curtain Systems 11 (0.43) M6x40 445L-AF6140 Content Introduction Systems with reinforced profiles Perimeter systems Special patchcords Special systems 29.5 (1.16) M4x16 Two kits required per pair. Adjustable 180° bracket kit (two per kit) for reinforced profile.
GuardShield™ Micro 400 Safety Light Curtain User Manual Distance to reference plane [mm] Special Patchcords All GuardShield Micro 400 light curtains have actually M12/8-pin connector. Special patchcords might be necessary to replace older connector versions: 900 120 (4.72) ±10 50.2 (1.98) 45.5 (1.79) 445L-ACDN9M12 Patchcord, 8 Pin, Din9/female to M12/ male 445L-109296 Patchcord, 8 Pin, Din9/male to M12/ female 400 Cable 40.5 (1.59) 0 120 (4.72) ±10 Reference plane (e.g. ground) 52.1 (2.
GuardShield™ Micro 400 Safety Light Curtain User Manual GuardShield Micro 400, Nonstandard Lengths, Profile 20 x 15 mm, Resolution 14 mm Sensor Pair Transmitter Receiver Resolution [mm (in.)] Profile Dimensions [mm x mm] Protection Height A [mm (in.)] Max. Response Time tLC (ms) * Weight per Pair [incl. packaging] 445L-P4C0050FP 445L-T4C0050FP 445L-R4C0050FP 14 (0.55) 20 x 15 50 (1.97) 12.0 ms 0.6 kg 445L-P4C0100FP 445L-T4C0100FP 445L-R4C0100FP 14 (0.55) 20 x 15 100 (3.94) 13.3 ms 0.
GuardShield™ Micro 400 Safety Light Curtain User Manual GuardShield Micro 400, Nonstandard Lengths, Cascaded, Profile 20 x 15 mm, Resolution 14 mm Sensor Pair Transmitter Receiver Resolution [mm (in.)] Profile Dimensions [mm x mm] Protection Height A [mm (in.)] Max. Response Time tLC (ms) * Weight per Pair [incl. packaging] 445L-C4C0050FP 445L-G4C0050FP 445L-F4C0050FP 14 (0.55) 20x15 50 (1.97) 12.0 ms 0.6 kg 445L-C4C0100FP 445L-G4C0100FP 445L-F4C0100FP 14 (0.55) 20x15 100 (3.94) 13.
GuardShield™ Micro 400 Safety Light Curtain User Manual GuardShield Micro 400, Special Systems, Profile Reinforced, Resolution 14 mm Sensor Pair Transmitter Receiver Resolution [mm (in.)] Profile Dimensions [mm x mm] Protection Height A [mm (in.)] Max. Response Time tLC (ms) * Weight per Pair [incl. packaging] 445L-110490-0001 445L-110119 445L-110118 14 (0.55) 40x30 150 (5.91) 14.6 ms 1.1 kg 445L-110490-0002 445L-110121 445L-110120 14 (0.55) 40x30 300 (11.81) 18.5 ms 1.
GuardShield™ Micro 400 Safety Light Curtain User Manual GuardShield Micro 400, Special Systems, Profile Slim, PAC Sensor Pair Transmitter Receiver Resolution [mm (in.)] Profile Dimensions [mm x mm] Protection Height A [mm (in.)] Max. Response Time tLC (ms) * Weight per Pair [incl. packaging] 445L-110492-0002 445L-110161 445L-110160 2 Beam, 500 mm 20x15 550 (21.65) 11.8 ms 1.0 kg 445L-110492-0004 445L-110165 445L-110164 3 Beam, 400 mm 20x15 850 (33.46) 12.4 ms 1.
GuardShield™ Micro 400 Safety Light Curtain User Manual Certificate DOC EC Declaration of Conformity The undersigned, representing the manufacturer Rockwell Automation, Inc. 2 Executive Dr.
GuardShield™ Micro 400 Safety Light Curtain User Manual Document Control Number: SEN-0393-B-EN Series 1 Catalogue number 445L-x4xxFP 1/3 Description GuardShield Micro400 safety light curtain per Nomenclature 1) If no series number is given, then all series are covered NOMENCLATURE: Standard 445L Series Nomenclature: 445L 1 - 1.
GuardShield™ Micro 400 Safety Light Curtain User Manual Custom 445L Series Nomenclature (1): 445L 1 - 1. Designates Product Line 445L – GuardShield Micro 400 safety light curtain Designates Custom Catalog Designation Any number from 100000-0000...199999-9999 can be used to denote custom catalog numbers for the 445L series light curtains 2. 110490-0000 2 Custom 445L Series Nomenclature (2): 445L 1 - 1.
GuardShield™ Micro 400 Safety Light Curtain User Manual Notes: Original instructions R 39
GuardShield is a trademark of Rockwell Automation, Inc. Guardmaster is a registered trademark of Rockwell Automation, Inc. www.rockwel lautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.
