Safety Relay Owner's manual

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Publication 440R-IN016B-EN-P - November 2008

Installation Instructions

GuardMaster MSR57P Speed Monitoring Safety Relay

Catalog Number 440R-S845AER-NNL

Additional Resources

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Resource Description

GuardMaster MSR57P Speed Monitoring Safety

Relay User Manual, publication 440R-UM004

Detailed information on wiring, configuring, and operating

an MSR57P relay, including safety requirements.

114.5 mm (4.51 in.)

99 mm (3.9 in.)

67.5 mm (2.66 in.)

S32 S52 S62S42 13 24 A114

S11 S12 S22S21 34515244

S72 X32X42S82 Y1 S34Y37Y2

Y31Y33 Y30Y3268Y35A278

Encoder 1

PWR/Fault

Stop

Config

Lock

InputsStatus

Limited Speed

Standstill

Safe Speed

Motion Power

Door

Encoder 2

DPI

Dimensions

Summary of content (12 pages)

PAGE 1
Installation Instructions GuardMaster MSR57P Speed Monitoring Safety Relay Catalog Number 440R-S845AER-NNL Dimensions S32 S42 S52 S62 S11 S21 S12 S22 13 14 34 44 P Encoder 1 99 mm (3.9 in.) 24 A1 51 52 67.5 mm (2.66 in.) Config Lock Stop Inputs DPI Limited Speed Standstill Status Safe Speed Motion Power Door Encoder 2 S72 S82 X32 X42 Y31 Y32 Y33 Y30 Y1 Y2 S34 Y37 68 78 Y35 A2 114.5 mm (4.51 in.
PAGE 2
GuardMaster MSR57P Speed Monitoring Safety Relay Installation Instructions in Other Languages English This instruction sheet is available in multiple languages at http://rockwellautomation.com/literature. Select publication language and type “MSR57P” in the search field. Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unter http://rockwellautomation.com/literature gelesen werden. Bitte Ihre Sprache anwählen und “MSR57P” im Suchfeld eintippen.
PAGE 3
GuardMaster MSR57P Speed Monitoring Safety Relay 3 General Safety Information Retain these instructions for future reference. Rockwell Automation cannot accept responsibility or liability for a failure of this device if the product is used outside the recommended specifications in this document. ATTENTION This device is intended to be part of the safety-related control system of a machine.
PAGE 4
GuardMaster MSR57P Speed Monitoring Safety Relay S72 S82 S32 S42 X32 X42 Pulse Test Outputs Safe Stop (SS_In) Safe Limited Speed (SLS_In) Enabling Switch (ESM_In) Door Monitor (DM_In) Lock Monitor (LM_In) SLS_Status Fault_Status Y31 Y32 Y33 Y30 Y35 Y37 Door Lock Control SS_Out SLS_Out (DC_Out) (Cascade) (Cascade) bipolar 2 OSSD 2 OSSD 34 44 68 78 Lo GND Y2 SLS_Command S34 Stop_Command Y1 Diag.
PAGE 5
GuardMaster MSR57P Speed Monitoring Safety Relay 5 Status Indicators Indicator PWR/Fault (1) Status Description Green/On The device is operating normally and is in Run mode. Red/Flashing A recoverable fault has occurred. Red/On A nonrecoverable fault has occurred. Red/Green Flashing The configuration is being downloaded or a firmware upgrade is in progress. Config Lock(1) Yellow/On Yellow/Flashing The device’s configuration is unlocked. Stop Green/On The Safe Stop (SS) input is closed.
PAGE 6
GuardMaster MSR57P Speed Monitoring Safety Relay Specifications GuardMaster MSR57P Speed Monitoring Safety Relay – 440R-S845AER-NNL Attribute Value Standards IEC/EN60204-1, ISO12100, IEC 61800-5-2 Safety category Cat. 4 and PL e per EN ISO 13849-1; SIL CL1 to CL3 per IEC 61508/EN62061 Power supply 24V dc, 0.8…1.1 x rated voltage(3) PELV/SELV Aggregate current of MSR57P 10.4 A max.
PAGE 7
GuardMaster MSR57P Speed Monitoring Safety Relay 7 Environmental Specifications Attribute Value Temperature, operating -5…55 °C (23…131 °F) Relative humidity 90% RH noncondensing Vibration 10…55 Hz, 0.35 mm displacement Shock, operating 10 g, 16 ms, 100 shocks ESD immunity 4 kV contact discharges; 8 kV air discharges Radiated RF immunity 10 V/m from 80…1000 MHz; 3 V/m from 1.4…2.0 GHz; 1V/m from 2.0…2.
PAGE 8
GuardMaster MSR57P Speed Monitoring Safety Relay Application Example 1 This example is configured for Safe Stop 1. The control cabinet contains an MSR57P relay, a PowerFlex 70 AC Drive with Safe-Off function, as well as a PanelView terminal. The MSR57P relay monitors speed via a TTL encoder connected to the PowerFlex 70 drive. E-Stop Reset Maintenance Run Stopped Safe Speed Running Mode The control panel lets the operator select Run or Maintenance speeds.
PAGE 9
(1) S22 Y35 Y37 34 44 SLS Fault Status Status SS Output RJ45 Encoder Input 2 SS Input S12 S82 51 52 Door Lock Control S34 Y33 Y32 Reset 800FM-F6MX10 Y2 Aux.
PAGE 10
GuardMaster MSR57P Speed Monitoring Safety Relay Application Example 2 This example is configured for Safe Stop 1. The control cabinet contains an MSR57P relay, a Kinetix 6000 drive with Safe-Off function, as well as a PanelView terminal. The MSR57P relay monitors speed via a Sin/Cos encoder connected to the Kinetix 6000 drive. E-Stop Reset Run Maintenance Stopped Safe Speed Running Mode The control panel lets the operator select Run or Maintenance speeds.
PAGE 11
A2 Y35 Y37 SLS Fault Status Status S22 SS Input S12 Y2 Aux.
PAGE 12
Rockwell Automation, Allen-Bradley, GuardMaster, PowerFlex, Kinetix, PanelView, DriveExplorer, DriveGuard, GuardMotion, and MP-Series are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 440R-IN016B-EN-P - November 2008 PN 95302398 Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in Germany.