ArmorStart® Distributed Motor Controller — Safety Version USER MANUAL Bulletin 280D/281D, 284D
Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.
European Communities (EC) Directive Compliance If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.
Table of Contents Table of Contents Chapter 1 Product Overview Introduction ....................................................................................1-1 Description .....................................................................................1-1 Operation .......................................................................................1-2 Mode of Operation ..........................................................................1-2 Bulletin 280/281 — Full-Voltage Start ..........
ii Table of Contents Electromagnetic Compatibility (EMC) ............................................2-24 Grounding .............................................................................2-24 Wiring ...................................................................................2-24 Chapter 3 Bulletin 280/281 Programmable Parameters Chapter 4 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Chapter 5 HOA Keypad Operation Introduction .....................................
Table of Contents iii Chapter 6 DeviceNet™ Commissioning Establishing a DeviceNet Node Address ......................................... 6-1 Node Commissioning using Hardware ............................................ 6-1 Node Commissioning using Software ............................................. 6-2 Building and Registering an EDS File ............................................. 6-3 Using the Node Commissioning Tool Inside RSNetWorx for DeviceNet .................................................
iv Table of Contents Phase Loss ............................................................................10-3 Phase Short............................................................................10-3 Ground Fault ..........................................................................10-3 Stall .......................................................................................10-3 Control Power ........................................................................10-3 I/O Fault ..............
Table of Contents Standard Distributed Motor Controller Input (Produced) Assemblies ............................................................B-8 Connection Object — CLASS CODE 0x0005 .................................B-10 Discrete Input Point Object — CLASS CODE 0x0008 ...................B-14 Discrete Output Point Object — CLASS CODE 0x0009 ..................B-15 Discrete Output Point Object Special Requirements ......................B-16 DOP Instances 3 and 4 Special Behavior ...........................
vi Table of Contents Control Supervisor Object -CLASS CODE 0x0029 ..........................C-30 Acknowledge Handler Object — CLASS CODE 0x002b .................C-31 DeviceNet Interface Object -CLASS CODE 0x00B4 ........................C-32 Appendix D Group Motor Installations Application of ArmorStart® Controllers in Group Installation ...........D-1 Appendix E Safety I/O Module and TÜV Requirements ArmorStart Safety-Related Parts......................................................
Chapter 1 Product Overview Introduction This chapter provides a brief overview of the features and functionality of the Bulletin 280/281 and 284 ArmorStart® Distributed Motor Controllers. Description The ArmorStart Distributed Motor Controllers are integrated, preengineered, starters with Bulletin 280/281 for full-voltage and reversing applications and Bulletin 284 for variable frequency AC drives applications.
1-2 Product Overview Operation The ArmorStart Distributed Motor Controllers can operate threephase squirrel-cage induction motors as follows: Bulletin 280/281: 0.5…16 A; up to 10 Hp (7.5 kW) @ 480V AC; 50/60 Hz. Bulletin 284: up to 5 Hp (3.0 kW) @ 480V AC; 50/60 Hz. Mode of Operation Bulletin 280/281 Full-Voltage Start This method is used in applications requiring across-the-line starting, in which full inrush current and locked-rotor torque are realized.
Product Overview Description of Features 1-3 Overload Protection The ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I2t algorithm. The ArmorStart’s overload protection is programmable via the communication network, providing the user with flexibility. The Bulletin 280/281 overload trip class can be selected for class 10, 15, 20 protection.
Product Overview The Bulletin 284 ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I2t algorithm. The ArmorStart’s overload protection is programmable via the communication network providing the user with flexibility. Programming the Motor OL Current parameter provides class 10 overload protection for the Bulletin 284 Distributed Motor Controller.
Product Overview 1-5 LED Status Indication The LED Status Indication provides 4 status LEDs and a Reset button.
1-6 Product Overview Inputs The inputs are single-keyed (2 inputs per connector), which are sourced from DeviceNet power (24V DC), with LED status indication. Outputs Two dual-key relay output connectors are supplied as standard. The outputs are sourced from control power (A1 and A2). LED status indication is also provided as standard for each output. Gland Plate Entrance The ArmorStart product offers two different methods of connecting incoming three-phase power to the device.
Product Overview Factory Installed Options 1-7 Optional HOA Keypad Configuration (Bulletin 280/281 only) The ArmorStart offers two optional factory-installed Hand/Off/Auto (HOA) configurations: Standard and Forward/Reverse HOA. Figure 1.4 Optional HOA Configuration Optional HOA Selector Keypad with Jog Function (Bulletin 284 only) The HOA Selector Keypad with Jog Function allows for local start/ stop control with capabilities to jog in forward/reverse motor directions. Figure 1.
1-8 Product Overview Dynamic Brake Resistor (Bulletin 284 only) The IP67 Dynamic Brake Resistor plug and play design offers simplicity in writing and installation. The factory installed option of DB1 must be selected in order to have the quick disconnect connectivity. The cable length of the IP67 Dynamic Brake Resistor is available in two lengths, 0.5 meter and 1 meter. See Appendix F, Accessories, for available IP67 Dynamic Brake Resistors.
Chapter 2 Installation and Wiring Receiving It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill. Should any concealed damage be found during unpacking, it is again the responsibility of the user to notify the freight agent.
2-2 Installation and Wiring General Precautions In addition to the precautions listed throughout this manual, the following statements, which are general to the system, must be read and understood. ATTENTION ! ATTENTION ! ATTENTION ! The controller contains ESD (electrostatic discharge)-sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the assembly. Component damage may result if ESD control procedures are not followed.
Installation and Wiring 2-3 Precautions for Bulletin 284 Applications ATTENTION ! ATTENTION ! The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs (R, S, T [L1, L2, L3]). Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.
2-4 Dimensions Installation and Wiring Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
Installation and Wiring 2-5 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
2-6 Installation and Wiring Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
Installation and Wiring 2-7 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
2-8 Installation and Wiring Figure 7 Bulletin 280D ArmorStart Safety Product with Conduit Entrance Local Disconnect LED Status Indication 2 Outputs (Micro/M12) 4 Inputs (Micro/M12) Motor Connection DeviceNet Connection (Mini/M18) Ground Terminal A1/A2 - 24V DC Control Power from 1732DS Safety I/O Module output Safety Monitor input from 1732DS Safety I/O Module input Figure 8 Bulletin 281D ArmorStart Safety Product with Conduit Entrance Local Disconnect LED Status Indication 2 Outputs (Micro/M12) 4 I
Installation and Wiring Figure 9 Bulletin 280D ArmorStart Safety Product with ArmorConnect Three-Phase Power A1/A2 - 24V DC Control Power from 1732DS Safety I/O Module output A1/A2 - 24V DC Control Power from 1732DS Safety I/O Module output Safety Monitor input from 1732DS Safety I/O Module input Three-Phase Power Safety Monitor input from 1732DS Safety I/O Module input Figure 10 Bulletin 281D ArmorStart Safety Product with ArmorConnect Three-Phase Power A1/A2 - 24V DC Control Power from 1732DS Safe
2-10 Dimensions Installation and Wiring Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
Installation and Wiring 2-11 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
2-12 Installation and Wiring Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
Installation and Wiring 2-13 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change.
2-14 Installation and Wiring Figure 15 Bulletin 284 ArmorStart Safety Product with Conduit Entrance Local Disconnect LED Status Indication 2 Outputs (Micro/M12) 4 Inputs (Micro/M12) DeviceNet Connection (Mini/M18) Source Brake Connector Motor Ground Terminal Connector A1/A2 - 24V DC Control Power from 1732DS Safety I/O Module output Dynamic Brake Connector Safety Monitor input from 1732DS Safety I/O Module input Figure 16 Bulletin 284 ArmorStart Safety Product with ArmorConnect Three-Phase Pow
Installation and Wiring Wiring 2-15 Power and Ground Wiring Table 2.1 provides the power and ground wire capacity and the tightening torque requirements. The power and ground terminals will accept a maximum of two wires per terminal. Table 2.1 Terminals Power and Ground Terminal Designations Power and Ground Wire, Size and Torque Specifications Wire Size Primary Terminal: 1.3…5.3 mm2 (#16 …#10 AWG) Secondary Terminal: 0.8…5.3 mm2 (#18 …#10 AWG) Torque Wire Strip Length Primary Terminal: 10.
2-16 Installation and Wiring Figure 2.
Installation and Wiring 2-17 Figure 2.3 Bulletin 284 ArmorStart Power, Control, and Safety Monitor Input Terminals Table 2.2 Power, Control, Safety Monitor, and Ground Terminal Designations Terminal Designations No.
2-18 Installation and Wiring Optional Locking Clip The clam shell design clips over the ArmorStart motor connector and motor cable to limit customer access from disconnecting the motor cable on the ArmorStart Distributed Motor Controller. The locking clip is an optional device that can be used, if desired. Figure 2.4 Bulletin 280 Installation of Locking Clip Figure 2.5 Bulletin 281Installation of Locking Clip Figure 2.
Installation and Wiring ArmorConnect Power Media 2-19 Description The ArmorConnect power media offers both three-phase and control power cable system of cord sets, patch cords, receptacles, tees, reducers and accessories to be utilized with the ArmorStart Distributed Motor Controller. These cable system components allow quick connection of ArmorStart Distributed Motor Controllers, there by reducing installation time.
2-20 Installation and Wiring ArmorStart Safety with ArmorConnect Connectivity ArmorStart devices with 25 A short circuit protection rating ArmorStart devices with 10 A short circuit protection rating Ground Terminal A1/A2 -24V DC Control Power from 1732DS Safety I/O Module Output Ground Terminal Three-Phase Power Receptacle A1/A2 -24V DC Control Power from 1732DS Safety I/O Module Output Safety Monitor Input from 1732DS Safety I/O Module Input Three-Phase Power Receptacle Safety Monitor Input from
Installation and Wiring 2-21 Terminal Designations Terminal Designations Description Color Code SM1 Safety Monitor Input Brown SM2 Safety Monitor Input White A1 (+) Control Power Input Brown A2 (-) Control Power Common Blue PE Ground Green/Yellow 1/L1 Line Power - Phase A Black 3/L2 Line Power - Phase B White 5/L3 Line Power - Phase C Red ArmorConnect Cable Ratings The ArmorConnect power media cables are rated per UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW 600V
2-22 Installation and Wiring Group Motor Installations for USA and Canada Markets The ArmorStart Distributed Motor Controllers are listed for use with each other in group installations per NFPA 79, Electrical Standard for Industrial Machinery. When applied according to the group motor installation requirements, two or more motors, of any rating or controller type, are permitted on a single branch circuit. Group Motor Installation has been successfully used for many years in the USA and Canada.
Installation and Wiring 2-23 Additionally, if conduit or other raceways are not used, it is recommended that strain relief fittings be utilized when installing the cables for the control and power wiring through the conduit openings. The working space around the ArmorStart may be minimized as the ArmorStart does not require examination, adjustment, servicing or maintenance while energized.
2-24 Installation and Wiring Electromagnetic Compatibility (EMC) The following guidelines are provided for EMC installation compliance. General Notes (Bulletin 284 only) • The motor Cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents • Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine/ installation compliance.
Chapter 3 Bulletin 280/281 Programmable Parameters Introduction This chapter describes each programmable parameter and its function. Parameter Programming Each Distributed Motor Controller type will have a common set of parameters followed by a set of parameters that pertain to the individual starter type. Refer to Chapter 6, DeviceNet™ Commissioning for instructions in using RSNetWorx™ for DeviceNet to modify parameter settings.
3-2 Bulletin 280/281 Programmable Parameters Parameter Group Listing The Bulletin 280/281 ArmorStart contains eight parameter groups. The parameters shown in the DeviceLogix, DeviceNet, Starter Protection, User I/O, Misc. Parameter, ZIP Parameters, Starter Display and Starter Setup, are discussed in this chapter. Table 3.1 DeviceLogix DeviceNet Starter Protection 22 Breaker Type User I/O Parameter Group Listing Misc.
Bulletin 280/281 Programmable Parameters Bit 3 3-3 Function 2 1 0 — — — X Input 0 — — X — Input 1 — X — — Input 2 X — — — Input 3 Parameter Number Network Inputs This parameter provides status of network inputs 2 Access Rule GET Data Type WORD Group DeviceLogix Units — Minimum Value 0 Maximum Value 65535 Default Value 0 Bit Function 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 — — — — — — — — — — — — — — — X Net Input 0 — — — — — — — — — — — — — — X — Net In
3-4 Bulletin 280/281 Programmable Parameters Bit Function 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 — — — — — — — — — — — — — — X Net Output 0 — — — — — — — — — — — — — X — Net Output 1 — — — — — — — — — — — — X — — Net Output 2 — — — — — — — — — — — X — — — Net Output 3 — — — — — — — — — — X — — — — Net Output 4 — — — — — — — — — X — — — — — Net Output 5 — — — — — — — — X — — — — — — Net Output 6 — — — — — — — X — — — — — — — Net Output 7 — — — — — — X — — — — — — — —
Bulletin 280/281 Programmable Parameters Starter Status 3-5 Parameter Number 5 Access Rule GET This parameter provides the status of the starter Data Type WORD Group DeviceLogix Units — Minimum Value 0 Maximum Value 16383 Default Value 0 Bit Function 13 12 11 10 9 8 7 6 5 4 3 2 1 0 — — — — — — — — — — — — — X Tripped — — — — — — — — — — — — X — Warning — — — — — — — — — — — X — — Running Fwd — — — — — — — — — — X — — — Running Rev — — — — — — — — — X — — — — —
3-6 Bulletin 280/281 Programmable Parameters Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Function: — — — — — — — — — — — — — — — X Explicit Connection — — — — — — — — — — — — — — X — I/O Connection — — — — — — — — — — — — — X — — Explicit Fault — — — — — — — — — — — — X — — — I/O Fault — — — — — — — — — — — X — — — — I/O Idle — — — — — — — — X X — — — — — Reserved — — — — — — — X — — — — — — — — X ZIP 1 Cnxn — — — — — — X — — — — — — — — — ZIP 1 Flt — — — — — X — — — — — — — — — —
Bulletin 280/281 Programmable Parameters Comm Override This parameter allows for local logic to override the absence of an I/O connection 0 = Disable 1 = Enable 3-7 Parameter Number 9 Access Rule GET/SET Data Type BOOL Group DeviceLogix Units — Minimum Value 0 Maximum Value 1 Default Value 0 DeviceNet Group Autobaud Enable When this parameter is enabled, the device will attempt to determine the network baud rate and set its baud rate to the same, provided network traffic exists.
3-8 Bulletin 280/281 Programmable Parameters Prod Assy Word 0 This parameter is used to build bytes 0-1 for produced assembly 120 Produced Assy Word 1 This parameter is used to build bytes 2-3 for produced assembly 120 Prod Assy Word 2 This parameter is used to build bytes 4-5 for produced assembly 120 Prod Assy Word 3 This parameter is used to build bytes 6-7 for produced assembly 120 Consumed I/O Size This parameter reflects the consumed I/O data size in bytes.
Bulletin 280/281 Programmable Parameters Produced I/O Size This parameter reflects the produced I/O data size in bytes.
3-10 Bulletin 280/281 Programmable Parameters Net Out COS Mask This parameter sets the bits that will trigger a COS message when network outputs change state.
Bulletin 280/281 Programmable Parameters PrFlt Reset Mode Parameter Number 23 Access Rule GET/SET This parameter configures the Protection Fault reset mode.
3-12 Bulletin 280/281 Programmable Parameters StrtrDN FltState This parameter in conjunction with Parameter 27 defines how the starter will respond when a DeviceNet fault occurs. When set to “1”, hold to last state occurs. When set to “0”, will go to DnFlt Value on DN faults as determined by Parameter 27. StrtrDN FltValue This parameter determines how the starter will be commanded in the event of a Device Net fault.
Bulletin 280/281 Programmable Parameters 3-13 Last PR Fault 0 = None 1 = Hardware Short Circuit 2 = Software Short Circuit 3 = Motor Overload 4 = Reserved 5 = Phase Loss 6 – 12 = Reserved 13 = Control Power Loss 14 = Control Power Fuse 15 = I/O Short 16 = Output Fuse 17 = Overtemp 18= Reserved 19 = Phase Imbalance 20 = Reserved 21 = DNet Power Loss 22 = Internal Comm 23-26 = Reserved 27 = MCB EEPROM 28 = Base EEPROM 29 = Reserved 30 = Wrong Base 31 = Wrong CTs 32-100 = Reserved Warning Status Parameter
3-14 Bulletin 280/281 Programmable Parameters User I/O Off-to-On Delay This parameter allows the installer to program a time duration before an input is reported “ON” On-to-Off Delay This parameter allows the installer to program a time duration before an input is reported “OFF” In Sink/Source This parameter allows the installer to program the inputs to be sink or source.
Bulletin 280/281 Programmable Parameters OutA Pr FltValue This parameter determines the state the Out A assumes when a trip occurs and Parameter 33 is set to “0” 0 = Open 1 = Close 3-15 Parameter Number 34 Access Rule GET/SET Data Type BOOL Group User I/O Units — Minimum Value 0 Maximum Value 1 Default Value 0 OutA DN FltState This parameter in conjunction with Parameter 36 defines how Output A will respond when a DeviceNet network fault occurs.
3-16 Bulletin 280/281 Programmable Parameters OutB Pr FltState This parameter in conjunction with Parameter 40 defines how Output B will respond when a protection trip occurs. When set to “1”, Output B continue to operate as command via the network.
Bulletin 280/281 Programmable Parameters OutB DN IdlValue This parameter determines the state that Output B assumes when the network is idle and Parameter 43 is set to “0” 0 = Open 1 = Close 3-17 Parameter Number 44 Access Rule GET/SET Data Type BOOL Group User I/O Units — Minimum Value 0 Maximum Value 1 Default Value 0 Misc.
3-18 Bulletin 280/281 Programmable Parameters Base Options Indicates the options for the ArmorStart Base unit Bit 0 = Output Fuse Bit 1 = Safety Monitor Bit 2 = CP Fuse Detect Bits 3-7 = Reserved Bit 8 = 10A Base Bit 9 = 25A Base Bit 10-15 = Reserved Wiring Options Bit 0 = Conduit Bit 1 = Round Media Bits 2-15 = Reserved Starter Enclosure Bit 0 = IP67 Bit 1 = NEMA 4x Bits 2-15 reserved Starter Option Bit 0 = HOA Keypad Bit 1 = Safety Monitor Bit 2 = Source Brake Bits 4-15 = Reserved Parameter Number 5
Bulletin 280/281 Programmable Parameters Zone Produced EPR The Expected Packet Rate in msec. Defines the rate at which ZIP data is produced. Defaults to 75 msec. Zone Produced PIT The Production Inhibit Time in msec.
3-20 Bulletin 280/281 Programmable Parameters Zone #4 MAC ID The node address of the device whose data is to be consumed for zone 4 Zone #1 Health Read Only consumed connection status for zone 1 0 = Healthy 1 = Unhealthy Zone #2 Health Read Only consumed connection status for zone 2 0 = Healthy 1 = Unhealthy Zone #3 Health Read Only consumed connection status for zone 3 0 = Healthy 1 = Unhealthy Zone #4 Health Read Only consumed connection status for zone 4 0 = Healthy 1 = Unhealthy Parameter Number
Bulletin 280/281 Programmable Parameters Zone #1 Mask Bit enumerated consumed data mask for zone 1. Each bit represents a byte in consumed data up to 8 bytes in length. If a mask bit is set, the corresponding consumed data byte is placed in the DeviceLogix data table Zone #2 Mask Bit enumerated consumed data mask for zone 2. Each bit represents a byte in consumed data up to 8 bytes in length.
3-22 Bulletin 280/281 Programmable Parameters Zone #2 Offset The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 2. Zone #3 Offset The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 3. Zone #4 Offset The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 4. Zone #1 EPR The Expected Packet Rate in msec.
Bulletin 280/281 Programmable Parameters Zone #3 EPR The Expected Packet Rate in msec. for the zone 1 consuming connection. If consumed data is not received in 4 times this value, the zone connection will time out and “Zone #3 Health” will report 1 = Not Healthy. Zone #4 EPR The Expected Packet Rate in msec. for the zone 1 consuming connection. If consumed data is not received in 4 times this value, the zone connection will time out and “Zone #4 Health” will report 1 = Not Healthy.
3-24 Bulletin 280/281 Programmable Parameters Zone #2 Control Zone 2 Control Word. Default Bit 0 and Bit 1 set, all other bits clear. Bit0=Security Enable 1=Enable data security Bit1=COS Cnxn 1=Consume DNet Group 2 COS messages Bit2=Poll Cnxn 1=Consume DNet Group 2 Poll Response msgs. Bit3=Strobe Cnxn 1=Consume DNet Group 2 Strobe Response msgs. Bit4=Multicast Poll 1=Consume Multicast Poll Response messages Zone #3 Control Zone 3 Control Word. Default Bit 0 and Bit 1 set, all other bits clear.
Bulletin 280/281 Programmable Parameters Zone #1 Key When the “Security Enable” bit for zone 1 is enabled, this value must match the value of the Device Value Key parameter in the device whose data is being consumed for zone 1. Zone #2 Key When the “Security Enable” bit for zone 2 is enabled, this value must match the value of the Device Value Key parameter in the device whose data is being consumed for zone 2.
3-26 Bulletin 280/281 Programmable Parameters Zone Ctrl Enable Global enable for ZIP peer-topeer messaging. This parameter must be disabled before any changes to the ZIP configuration for the device can be made.
Bulletin 280/281 Programmable Parameters % Therm Utilized This parameter displays the % Thermal Capacity used 3-27 Parameter Number 105 Access Rule GET/SET Data Type USINT Group Starter Display Units % FLA Minimum Value 0 Maximum Value 100 Default Value 0 Starter Setup FLA Setting The motor’s full load current rating is programmed in this parameter Table 3.2 Parameter Number 106 Access Rule GET/SET Data Type INT Group Starter Setup Units xx.x Amps Minimum Value See Table 3.
3-28 Notes Bulletin 280/281 Programmable Parameters
Chapter 4 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers This chapter describes each programmable parameter and its function for Bulletin 284 Sensorless Vector Controllers. Parameter Programming Each Distributed Motor Controller type will have a common set of parameters followed by a set of parameters that pertain to the individual starter type. Refer to Chapter 6, DeviceNet™ Commissioning, for instructions in using RSNetworx™ for DeviceNet™ to modify parameter settings.
4-2 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Group Listing The Bulletin 284D ArmorStart contains ten parameter groups. The parameters shown in the DeviceLogix™, DeviceNet , Starter Protection , User I/O , Misc. Parameter , Drive DeviceNet , Display Group, Basic Program, and Advanced Program will be discussed in this chapter. Table 4.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-3 . DeviceLogix Group Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Hdw Inputs This parameter provides status of hardware inputs. 1 GET WORD DeviceLogix — 0 15 0 Bit Function 3 2 1 0 — — — X — — X — — X — — X — — — Input 0 Input 1 Input 2 Input 3 This parameter is not available with the Bulletin 284A.
4-4 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Network Outputs This parameter provides status of network outputs.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Trip Status This parameter provides trip identification.
4-6 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Starter Status This parameter provides the status of the starter.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Dnet Status This parameter provides status of the DeviceNet connection.
4-8 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Network Override This parameter allows for the local logic to override a Network fault. 0 = Disable 1 = Enable Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 8 GET/SET BOOL DeviceLogix — 0 1 0 Comm Override This parameter allows for local logic to override a loss of an I/O connection.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-9 Prod Assy Word 0 This parameter is used to build bytes 0-1 for produced assembly 120.
4-10 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Number Produced I/O Size This parameter maps to the Scanners Rx Size. Starter COS Mask This parameter allows the installer to define the change-of-state conditions that will result in a change-of-state message being produced.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Net Out COS Mask This parameter sets the bit that will trigger a COS message on the network output.
4-12 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Starter Protection Group Breaker Type This parameter identifies the Bulletin 140M used in this product. 0 = 140M-D8N-C10 1 = 140M-D8N-C25 Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 22 GET BOOL Starter Protection — 0 1 — PrFlt Reset Mode This parameter is the Protection Fault reset mode.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-13 Pr Fault Reset This parameter resets the Protection Fault on a transition 0 > 1. Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 25 GET/SET BOOL Starter Protection — 0 1 0 StrtrDN FltState This parameter in conjunction with Parameter 27 defines how the starter will respond when a DeviceNet fault occurs. When set to 1, hold to last state occurs.
4-14 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Last PR Fault 1 =Hdw Short Ckt 2 = Reserved 3 =Motor Overload (PF Fault Code 7) 4 =Drive Overload (PF Fault Code 64) 5 = Phase U to Gnd (PF Fault Code 38) 6 = Phase V to Gnd (PF Fault Code 39) 7 = Phase W to Gnd (PF Fault Code 40) 8 = Phase UV Short (PF4 Fault Code 41) 9 = Phase UW Short (PF Fault Code 42) 10 = Phase VW Short (PF Fault Code 43) 11 = Ground Fault (PF Fault Code 13) 12 = Stall (PF Fault Code 6) 13 = Control Pwr Loss
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-15 User I/O Group Off-to-On Delay This parameter allows the installer to program a time duration before being reported ON. On-to-Off Delay This parameter allows the installer to program a time duration before being reported OFF. In Sink/Source This parameter allows the installer to program the inputs to be sink or source.
4-16 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Miscellaneous Group Keypad Mode This parameter selects if the keypad operation is maintained or momentary. 0 = Maintained 1 = Momentary Parameter Number 45 Access Rule GET/SET Data Type BOOL Group Misc. Units — Minimum Value 0 Maximum Value 1 Default Value 0 Keypad Disable This parameter disables all keypad function except for the OFF and RESET buttons.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Wiring Options Bit 0 = Conduit Bit 1 = Round Media Bits 2-15 = Reserved Starter Enclosure Bit 0 = IP67 Bit 1 = NEMA 4x Bits 2-15 reserved Starter Option Bit 0 = HOA Keypad Bit 1 = Safety Monitor Bit 2 = Source Brake Bit 3 = Control Brake Bit 4 = Dynamic Brake Bit 5 = Output Contactor Bit 6 = EMI Filter Bit 7 = 0-10V Analog In Bits 8-15 = Reserved 4-17 Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Defa
4-18 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Drive DeviceNet Group Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Drive Control This parameter provides the status of drive parameters.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-19 Drvin DNFltState This parameter, in conjunction with Parameter 52, defines how the Drive Digital Inputs 1…4 will respond when a DeviceNet fault occurs. When set to 1, Drive Digital Inputs 1…4 hold to last state occurs. When set to 0, will go to DnFlt Value on DN faults as determined by Parameter 52.
4-20 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Display Group Output Freq Output frequency present at T1, T2, T3. Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 101 102, 110, 134, 135, 138 GET UINT Display Group 0.1 Hz 0.0 400.0 Hz Read Only Commanded Freq Value of the active frequency command. Displays the commanded frequency even if the drive is not running.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Drive Status Present operating condition of the drive. Bit 0 = running Bit 1 = Forward Bit 2 = Accelerating Bit 3 = Decelerating Parameter Number 4-21 106 Related Parameter 195 Access Rule GET Data Type Byte Group Display Group Units — Minimum Value 0 Maximum Value 1 Default Value Read Only Fault 1 Code A code that represents drive fault.
4-22 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Access Rule Data Type Group Units Minimum Value Maximum Value 112 136, 138, 151…154 (Digital Inx Sel) must be set to 4, 169, 170…177 (Preset Freq X), 240…247 (Step Logic Control) GET UINT Display Group 1 0 9 Default Value 5 Contrl In Status Status of the control terminal block control inputs: Bit 0 = Start/Run FWD input Bit 1 = Direction/Run REV Input Bit 2 = Stop Input Bit 3 = Dynamic Brake Transistor On Parameter Number Rel
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-23 Control SW Ver Main Control Board software version for AC Drive. Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 116 GET UINT Display Group 0.01 1.00 99.99 Read Only Drive Type Used by Rockwell Automation field service personnel.
4-24 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Output Power The output power present at T1, T2, and T3. Output Power Fctr The angle in electrical degrees between motor voltage and current. Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 122 GET UINT 0.00 Drive rated power X 2 Read Only Parameter Number 123 Display Group Access Rule GET Data Type UINT Group Display Group Units 0.1° Minimum Value 0.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Stp Logic Status When Parameter 138 (Speed Reference) is set to 6 Stp Logic, this parameter will display the current step of step logic as defined by Parameters 240…247 (Stp Logic X). Torque Current The current value of the motor torque current.
4-26 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Motor OL Current Set to the maximum allowable current. The drive fault on an F7 Motor Over load if the value of this parameter is exceeded by 150% for 60 seconds. Parameter Number Related Parameter Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Minimum Freq Sets the lowest frequency the drive will output continuously.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Stop Mode Valid Stop Mode for the Bulletin 284 ArmorStart are the following: 0 = Ramp, CF Ramp to Stop. Stop command clears active fault. 1 = Coast, CF Coast to Stop. Stop command clears active fault. 2 = DC Brake,CF DC Injection Braking Stop. Stop command clears active fault. 3 = DCBrkAuto, CF DC injection Braking with Auto Shutoff.
4-28 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Motor OL Current Set to the maximum allowable current. The drive fault on an F7 Motor Over load if the value of this parameter is exceeded by 150% for 60 seconds. Parameter Number Related Parameter Access Rule Data Type Group Units Minimum Value Maximum Value Default Value Minimum Freq Sets the lowest frequency the drive will output continuously.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Stop Mode Valid Stop Mode for the Bulletin 284 ArmorStart are the following: 0 = Ramp, CF Ramp to Stop. Stop command clears active fault. 1 = Coast, CF Coast to Stop. Stop command clears active fault. 2 = DC Brake,CF DC Injection Braking Stop. Stop command clears active fault. 3 = DCBrkAuto, CF DC injection Braking with Auto Shutoff.
4-30 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Decel Time 1 Sets the rate of deceleration for all speed decreases. Maximum Freq- = Decel Rate ------------------------------------Decel Time Reset To Defaults Stop drive before changing this parameter. Resets all parameter values to factory defaults. 0 = Ready/Idle (Default) 1 = Factory Rset Motor OL Ret Enables/disables the Motor overload Retention function.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Table 4.
4-32 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 155 (Relay Out Sel) Sets the condition that changes the state of the output relay contacts. Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 155 133, 156, 192, 240…247, 250…257, 260, 261 GET/SET UINT Advanced Program Group — 0 22 22 Table 4.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Relay Out Level Sets the trip point for the digital output relay if the value of Parameter 155 (Relay Out Sel) is 6, 7, 8, 10, 16, 17, 18, or 20. Parameters 155 Setting Parameter 156 Min./Max. 6 7 8 10 16 17 18 20 0/400 Hz 0/180% 0/815V 0/100% 0.1/9999 sec 1/9999 counts 1/180° 0/1 158 (Opto Out1 Sel) 161 (Opto Out2 Sel) Determines the operation of the programmable opto outputs.
4-34 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Options Description 11 12 13 14 15 Logic In 1 Logic In 2 Logic In 1 & 2 Logic In 1 or 2 StpLogic Out 16 Timer Out 17 Counter Out 18 Above PF Ang 19 Anlg In Loss 20 ParamControl An input is programmed as Logic In 1 and is active. An input is programmed as Logic In 2 and is active. Both Logic inputs are programmed and active. One or both Logic inputs are programmed and one or both is active.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Opto Out Logic Determines the logic (Normally Open/N.O. or Normally Closed/N.C.) of the opto outputs. 4-35 Parameter Number 164 Access Rule GET/SET Data Type UINT Group Advanced Program Group Option Opto Out1 Logic Opto Out2 Logic Units 1 0 1 2 3 N.O. (Normally Open) N.C. (Normally Closed) N.O. (Normally Open) N.C. (Normally Closed) N.O. (Normally Open) N.O. (Normally Open) N.C. (Normally Closed) N.C.
4-36 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Analog Out Sel Sets the analog output signal (0…10V). The output is used to provide a signal that is proportional to several drives Table 4.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Accel Time 2 When active, sets the rate of acceleration for all speed increases except for jog. Maximum Freq- = Accel Rate ------------------------------------Accel Time 0 ce ler at Ac on ati Speed er cel De ion Parameter 135 (Maximum Freq) Param. 0 139 or 167 (Accel Time x) Time Param. 140 or 168 (Decel Time x) Decel Time 2 When active, sets the rate of deceleration for all speed decreases except for jog.
4-38 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Number Related Parameters 170 (Preset Freq 0) ➊ 171 (Preset Freq 1) 172 (Preset Freq 2) 173 (Preset Freq 3) 174 (Preset Freq 4) 175 (Preset Freq 5) 176 (Preset Freq 6) 177 (Preset Freq 7) Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 170…173, 174…177 138, 139, 140, 151, 152, 152, 153, 167, 168, 240…247, 250…257 GET/SET UINT Advanced Program Group 0.1 Hz 0.0 400.0 See Table 4.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-39 Jog Accel/Decel Sets the acceleration and deceleration time when a jog command is issued. Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 179 178, 151, 152, 153, 154 GET/SET UINT Advanced Program Group 0.1 sec 0.1 600.0 10.0 DC Brake Time Sets the length of time that DC brake current is injected into the motor. Refer to Parameter 181 DC Brake Level.
4-40 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers DB Resistor Sel Stop drive before changing this parameter. Enables/disables external dynamic braking. Parameter Number 182 Related Parameters 137 Access Rule GET/SET Data Type UINT Group Advanced Program Group Setting Min./Max.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Table 4.6 Boost Select Options Options Description 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Custom V/Hz 30.0, VT 35.0, VT 40.0, VT 45.0, VT 0.0 no IR 0.0 2.5, CT (Default for 5 Hp/4.0 kW Drive) 5.0, CT Default 7.5,CT 10.0,CT 12.5,CT 15.0,CT 17.5,CT 20.0,CT 1/2 (Motor NP Volts) 1/2 (Motor NP Hertz) 50 % Parameter 131 (Motor NP Volts) 100 Figure 4.1 Settings 5...
4-42 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Start Boost Sets the boost voltage (% of Parameter 131 [Motor NP Volts]) and redefines the Volts per Hz curve when Parameter 184 (Boost Select) = 0 Custom V/Hz and Parameter 225 (Torque Perf Mode) = 0V/Hz. Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 185 131, 132, 134, 135, 184, 186, 187, 188, 225 GET/SET UINT Advanced Program Group 1.1% 0.0% 25.0% 2.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Brake Voltage Sets the frequency where brake voltage is applied when Parameter 184 (Boost Select) = 0 Custom V/Hz and Parameter 225 (Torque Perf Mode) = 0V/Hz. 4-43 Parameter Number 186 Related Parameters 131, 132, 134, 135, 184, 185, 187, 188, 225 Access Rule GET/SET Data Type UINT Group Advanced Program Group Units 1.1% Minimum Value 0.0% Maximum Value 100.0% Default Value 25.
4-44 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Motor OL Select Drive provides Class 10 motor overload protection. Setting 0…2 select the derating factor for I2t overload function. 0 = No Derate 1 = Min. Derate 2 = Max.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Auto Rstrt Tries Set the maximum number of times the drive attempts to reset a fault and restart. Parameter Number Related Parameter Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 4-45 192 155, 158, 161, 193 GET/SET UINT Advanced Program Group 1 0 9 0 Clear a Type 1 Fault and Restart the Drive 1. Set Parameter 192 (Auto Rstrt Tries) to a value other than 0. 2.
4-46 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value 194 192 GET/SET UINT Advanced Program Group — 0 1 ! Default Value 0 Reverse Disable Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 195 106 GET/SET UINT Advanced Program Group — 0 1 0 Flying Start En Sets the condition that allows the drive to reconnect to a spinn
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-47 SW Current Trip Enables/disables a software instantaneous (within 100 ms) current trip. Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 198 133 GET/SET UINT Advanced Program Group 0.1 A 0.0 Drive rated amps x 2 0.0 (Disabled) Process Factor Scales the output frequency value displayed by Parameter 110 (Process Display).
4-48 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Comm Data Rate This parameter is not available for use with the ArmorStart Distributed Motor Controller. Parameter Number 203 CommNode Addr This parameter is not available for use with the ArmorStart Distributed Motor Controller.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Anlg In 0…10V Lo Stop drive before changing this parameter. Sets the analog input level that corresponds to parameter 134 (Minimum Freq) if a 0…10V input is used by parameter 138 (Speed Reference) Parameter Number Related Parameter Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 4-49 210 121, 134, 138, 222 GET/SET UINT Advanced Program Group 0.1% 0.0% 100.0% 0.0% Figure 4.
4-50 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Slip Hertz @ FLA Compensates for the inherent slip in an induction motor. This frequency is added to the commanded output frequency based on motor current. Process Time Lo Scales the time value when the drive is running at Parameter 134 (Minimum Freq). When set to a value other than zero, Parameter 110 (Process Display) indicates the duration of the process.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-51 Current Limit 2 Maximum output current allowed before current limiting occurs. This parameter is only active if Parameters 151, 152, 153, and 154 (Digital Inx Sel) is set to 25 Current Lmt2 and is active. Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 218 133, 151, 152, 153, 154, 189 GET/SET UINT Advanced Program Group 0.1 A 0.1 A Drive rated amps x 1.
4-52 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Stall Fault Time Sets for the fault time that the drive will remain in stall mode before a fault is issued. 0 = 60 sec (Default) 1 = 120 sec 2 = 240 sec 3 = 360 sec 4 = 480 sec 5 = Flt Disabled Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 221 GET/SET UINT Advanced Program Group — 0 5 0 Analog In Loss Selects drive action when an input signal loss is detected.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Var PWM Disable Stop drive before changing this parameter. Enables/disables a feature that varies the carrier frequency for the PWM output waveform defined by Parameter 191 (PWM Frequency). 0 = Enabled 1 = Disabled Disabling this feature when low frequency condition exists may result in IGBT stress and nuisance tripping. Torque Perf Mode Stop drive before changing this parameter. Enables/disables sensorless vector control operation.
4-54 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Autotune Parameter Number 227 Related Parameters 225, 226, 228, 229 Access Rule GET/SET Data Type UINT Group Advanced Program Group Units — Minimum Value 0 Maximum Value 3 Default Value 0 Stop drive before changing this parameter. Provides an automatic method for setting Parameter 228 (IR Voltage Drop) and Parameter 229 (Flux Current Ref), which affect sensorless vector performance.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-55 IR Voltage Drop Value of volts dropped across the resistance of the motor stator. Parameter Number Related Parameters Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 228 227 GET/SET UINT Advanced Program Group 0.1V AC 0.0 230 Based on Drive Rating Flux Current Ref Value of amps for full motor flux.
4-56 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers PID Feedback Sel Valid PID Feedback Sel command for the Bulletin 284 ArmorStart is the following; 2 = Comm Port Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 233 GET/SET UINT Advanced Program Group — 0 2 0 PID Prop Gain Sets the value for the PID proportional component when the PID mode is enabled by Parameter 232 (PID Ref Sel).
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-57 PID Deadband Sets the lower limit of the PID output. Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 238 GET/SET UINT Advanced Program Group 0.1% 0.0% 10.0% 0.0% PID Preload Sets the value used to preload the integral component on start or enable. Parameter Number Access Rule Data Type Group Units Minimum Value Maximum Value Default Value 239 GET/SET UINT Advanced Program Group 0.
4-58 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Table 4.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers Table 4.
4-60 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers A250 (Stp Logic Time 0) A251 (Stp Logic Time 1) A252 (Stp Logic Time 2) A253 (Stp Logic Time 3) A254 (Stp Logic Time 4) A255 (Stp Logic Time 5) A256 (Stp Logic Time 6) A257 (Stp Logic Time 7) Sets the time to remain in each step if the corresponding StpLogic command is set to Step after Time.
Bulletin 284 Programmable Parameters for Sensorless Vector Controllers EM Brk Off Delay Sets the time the drive will remain at minimum frequency before ramping to the commanded frequency and energizing the brake coil relay when Parameter 137 (Stop Mode) is set to option 8 or 9. Parameter Number 4-61 260 Related Parameters 137 Access Rule GET/SET Data Type UNIT Group Advanced Setup Units 0.01 sec Minimum Value 0.01 sec Maximum Value 10 sec Default Value 0.
4-62 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers DB Threshold Sets the DC bus Voltage Threshold for Dynamic Brake operation. If the DC bus voltage falls below the value set in this parameter, the Dynamic Brake will not turn on. Lower values will make the Dynamic Braking function more responsive, but may result in nuisance Dynamic Brake activation. Parameter Number 263 Access Rule GET/SET Data Type UINT Group Advanced Program Group Units — Minimum Value 0.
Chapter 5 HOA Keypad Operation Introduction This chapter provides a basic understanding of the programming of the factory-installed optional built-in Hand/Off/Auto (HOA) keypad. The HOA keypad can be programmed for maintained or momentary operation. Figure 5.1 Optional HOA Keypads Available on Bulletin 280 Keypad Description Available on Bulletin 281 Available on Bulletin 284 The keys found on the optional HOA keypads are described below: Table 5.
5-2 HOA Keypad Operation Figure 5.2 Bulletin 280 Hand -Off-Auto Selector Keypad The following state transition matrix summarizes the HOA Keypad when parameter 45 “Keypad Mode” is set to 1=momentary.
HOA Keypad Operation 5-3 Figure 5.
5-4 HOA Keypad Operation Figure 5.4 Bulletin 284 Hand-Off-Auto Selector Keypad with JOG and Direction Arrow Functions The following state transition matrix summarizes the Jog/HOA behavior when Parameter 45, Keypad Mode, is set to 1 = momentary.
HOA Keypad Operation Keypad Disable and HOA 5-5 Parameter 46 “Keypad Disable”, disables the “HAND”, “FWD” and “REV” buttons on the HOA keypad. The “OFF” and “AUTO” buttons are always enabled, even if parameter 46 is set to “1=disable”. Note: In nearly all instances, if the processor detects multiple buttons are pressed at the same time, the software interprets this as a “no button pressed” condition. The only exception to this rule is if multiple buttons are pressed and one of them is the “OFF” button.
5-6 Notes: HOA Keypad Operation
6 Chapter DeviceNet™ Commissioning This chapter refers to Bulletin 280D/281D and 284D products. Establishing a DeviceNet Node Address The ArmorStart® is shipped with a default node address of 63 and Autobaud enabled. Each device on a DeviceNet network must have a unique node address or MAC ID which can be set to a value from 0 to 63. Keep in mind that most DeviceNet systems use address 0 for the master device (Scanner) and node address 63 should be left vacant for introduction of new slave devices.
6-2 DeviceNet™ Commissioning Node Commissioning using Software To set the node address of the ArmorStart using software or other handheld tools, leave the hardware switches in there default position (99) or insure that they are set to something greater than (63). With the hardware switches set, use the software or handheld tool to change the address. To begin the configuration of ArmorStart using software, execute the RSNetWorx™ software and complete the following procedure.
DeviceNet™ Commissioning Building and Registering an EDS File 6-3 The EDS file defines how RSNetWorx for DeviceNet will communicate to the ArmorStart. Follow the steps below to build and register the EDS file. To register a device you must first obtain the EDS file from the following web page: http://www.ab.com/networks/eds After obtaining the files do the following: 1. Right mouse click on the “Unrecognized Device” icon and choose Register Device from the menu. 2. Click Next.
6-4 DeviceNet™ Commissioning 5. Click the Next button. 6. The following screen will display any warning or errors if a problem occurs while registering the file. If a problem occurs insure that you have the correct file and try again. Click the Next button when no errors occur. 7. Select an alternative icon by highlighting the new device and clicking Change Icon. Once you have selected an icon, choose OK and then click the Next button 8.
DeviceNet™ Commissioning 6-5 9. Click the Finish button. After a short while RSNetWorx will update your online screen by replacing the unrecognized device with the name and icon given by the EDS file you have just registered. Using the Node Commissioning Tool Inside RSNetWorx for DeviceNet 1. Choose “Node Commissioning” from the “Tools” menu at the top of the screen. 2. Clicking on Browse… will prompt a screen similar to the one below to appear. 3.
6-6 DeviceNet™ Commissioning 5. When the new node address has been successfully applied, the “Current Device Settings” section of the window is updated as follows. If an error occurs, check to make sure the device is properly powered up and connected to the network. 6. Click Close to exit the node commissioning tool. 7. Choose “Single Pass Browse” from the “Network” menu to update RSNetWorx and verify that the node address is set correctly.
DeviceNet™ Commissioning Using Automap feature with default Input and Output (I/O) Assemblies 6-7 The Automap feature available in all Rockwell Automation scanners will automatically map the information as shown below. If manual mapping is not required, the information below can be used to map a device based on the default configuration. Table 6.
6-8 DeviceNet™ Commissioning Setting the Motor FLA and Overload Trip Class (Bulletin 280/ 281) The product should now be configured and communicating on the network. The last step is to program the motor FLA setting (parameter# 106) and overload trip class (parameter# 107). This can be accomplished by using software such as RSNetWorx for DeviceNet or another handheld DeviceNet tool. Using the software, access the device parameters screen as shown below.
DeviceNet™ Commissioning Setting the Motor FLA (Bulletin 284) 6-9 The product should now be configured and communicating on the network. The last step is to program the proper motor OL current setting (Parameter 133). This can be accomplished by using software such as RSNetWorx for DeviceNet or a handheld DeviceNet tool. Use the software to access the device parameters screen. By default the motor OL current is set to the minimum motor OL current setting for the device.
6-10 Notes: DeviceNet™ Commissioning
Chapter 7 Explicit Messaging on DeviceNet™ Logic Controller Application Example with Explicit Messaging This chapter is designed to demonstrate programming and explicit message examples for both the SLC™ family of programmable controllers and ControlLogix® family of programmable controllers. The examples will show how to develop a program for simple control and use a simple explicit message to retrieve data that is not automatically acquired based on the input and output assembly of the device.
7-2 Explicit Messaging on DeviceNet™ If a different I/O assembly is selected, the data size may change. It is important to understand that the I/O assembly selected here will directly affect the input and output mapping in the scanner’s scanlist and the amount of Programmable Logic Controller (PLC) memory reserved for this information. Table 7.
Explicit Messaging on DeviceNet™ Table 7.5 7-3 Explicit Message Response (Get_Attribute_Single) Bit location within Word 15 … 8 7…0 TXID STATUS Word - 0 PORT SIZE Word - 1 SERVICE MAC ID DATA Word - 2 Word - 3 • Transmission ID (TXID): The scanner uses this value to track the transaction to completion, and returns the value with the response that matches the request downloaded by the SLC-500 processor. The TXID data size is one byte.
7-4 Explicit Messaging on DeviceNet™ Setting up the Data File • Instance: This code identifies the specific instance within the object class towards which the transaction is directed. The value zero is reserved to denote that the transaction is directed towards the class itself versus a specific instance within the class. • Attribute: This code identifies the specific characteristic of the object towards which the transaction is directed. The attribute data size is one word.
Explicit Messaging on DeviceNet™ Table 7.7 TXID Word N7:x Command Port 0 01 Size 01 00 Word N7:x Status 06 Port 10 01 0E Size 00 04 MAC ID 12 06 0E Class Instance Attribute 3 4 5 6 7 000F 0068 0001 — — Get_Attribute_Single Response Service 11 xx MAC ID 2 Table 7.
7-6 Explicit Messaging on DeviceNet™ Figure 7.2 SLC Example of Ladder Logic Program If a trip condition exists, momentarily setting B3:0.1 will reset the fault. B3:0.
Explicit Messaging on DeviceNet™ Programming the 1756-ControlLogix 7-7 I/O Mapping The following example will use the standard distributed motor controller and the factory default input and output assembly of 160 and 161. Refer to Appendix B for additional assembly formats. The default input and output assembly will again be used in the following example. Note: The addressing is different between the SLC 1747 and ControlLogix 1756 program.
7-8 Explicit Messaging on DeviceNet™ Table 7.9 Example ControlLogix Input Addressing (Produced Assembly) ) Instance 161 Default Produced Standard Distributed Motor Controller Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Address Local:1:I. Data[1].7 Local:1:I. Data[1].6 Local:1:I. Data[1].5 Local:1:I. Data[1].4 Local:1:I. Data[1].3 Local:1:I. Data[1].2 Local:1:I. Data[1].1 Local:1:I. Data[1].
Explicit Messaging on DeviceNet™ 7-9 Figure 7.3 Message Configuration • Message Type Select CIP Generic from pull down menu to configure an explicit message. • Destination Element This is the tag name of the location you are going to place the response information. In this example a tag was created with the name explicit_data. • Service Type The pull down menu has several options, however only the Get Attribute Single is used for this example.
7-10 Explicit Messaging on DeviceNet™ Figure 7.
Explicit Messaging on DeviceNet™ Figure 7.
7-12 Notes Explicit Messaging on DeviceNet™
Chapter 8 Using DeviceLogix™ DeviceLogix is a stand-alone Boolean program that resides within the ArmorStart®. The program is embedded in the product software so that there is no additional module required to use this technology; RSNetWorx™ for DeviceNet™ is required to program the device. In addition to the actual programming, DeviceLogix can be configured to operate under specific situations. It is important to note that the DeviceLogix program will only run if the logic has been enabled.
8-2 Using DeviceLogix™ There are many reasons to use the DeviceLogix functionality, but some of the most common are listed below: DeviceLogix Programming Example • Increased system reliability • Fast update times (1 - 2 ms possible) • Improved diagnostics and reduced troubleshooting • Operation independent of PLC or Network status • Continue to run process in the event of network interruptions • Critical operations can be safely shutdown through local logic The following example will show ho
Using DeviceLogix™ 8-3 7. From the toolbar, Click on the “Discrete Input” button and select Input 0 from the pull-down menu. This is the remote start button based on the example I/O table. 8. Place the input to the left of the RSL function. To drop the input on the page, left click on the desired position. 9. Place the mouse cursor over the tip of Input 0. The tip will turn green. Click on the tip when it turns green. 10. Move the mouse cursor toward the input of the RSL function.
8-4 Using DeviceLogix™ 14. From the toolbar, Click on the “Discrete Output” button and select “Run Fwd” from the pull-down menu. Run Fwd is the relay controlling the coil of the contactor. Click OK. 15. Move the cursor into the grid and place the Output to the right of the RSL function block. 16. Connect the output of the “RSL” function block to Run Fwd. 17. Click on the “Verify” button located in the toolbar or select “Logic Verify” from the “Tools” pull-down menu. 18.
Chapter 9 ArmorStart® ZIP Configuration Overview This chapter describes the steps necessary to configure the Zone Interlocking Parameters (ZIP) to configure peer-to-peer communication between an ArmorStart and another ZIP enabled device such as another ArmorStart or a 1977-ZCIO module. First, an overview of the ZIP parameter set is presented. Then the steps necessary to enable peer-to-peer data production are described. Next, the steps necessary to enable peer-to-peer data consumption are described.
9-2 ArmorStart® ZIP Configuration Param # Parameter Name 67 AutoRun ZIP 68 69 70 71 72 73 74 Zone ProducedEPR Zone ProducedPIT Zone #1 MacId Zone #2 MacId Zone #3 MacId Zone #4 MacId Zone #1 Health 75 Zone #2 Health 76 Zone #3 Health 77 Zone #4 Health 78 Zone #1 Mask 79 Zone #2 Mask 80 Zone #3 Mask 81 Zone #4 Mask 82 83 84 85 86 Zone #1 Offset Zone #2 Offset Zone #3 Offset Zone #4 Offset Zone #1 EPR 87 Zone #2 EPR 88 Zone #3 EPR 89 Zone #4 EPR 90 Zone #1 Control 91 Zone #2 C
ArmorStart® ZIP Configuration 9-3 Data Production In a typical ZIP system, each device on the network automatically produces IO data using “Change of State” (COS) triggering. The automatic production of this COS data by an ArmorStart is enabled by setting Parameter 67 (AutoRun ZIP) to a value of 1 = Enable. Then COS data will be produced automatically when the global ZIP enable parameter (Zone Ctrl Enable, Parameter 99) is set to the value of 1 = Enable.
9-4 ArmorStart® ZIP Configuration The “Zone Mask” parameters (parameters 78-81) select individual bytes within a consumed message for placement in the DeviceLogix Data Table. Each single bit in the mask represents a corresponding byte in the consumed message packet.
ArmorStart® ZIP Configuration 9-5 ZIP 18 = Zone 1: Running Fwd ZIP 19 = Zone 1: Running Rev ZIP 20 = Zone 1: Ready ZIP 21 = Zone 1: reserved ZIP 22 = Zone 1: reserved ZIP 23 = Zone 1: reserved ZIP 24 = Zone 1: User In 1 ZIP 25 = Zone 1: User In 2 ZIP 26 = Zone 1: User In 3 ZIP 27 = Zone 1: User In 4 ZIP 28 = Zone 1: HOA ZIP 29 = Zone 1: 140M Stat ZIP 30 = Zone 1: reserved ZIP 31 = Zone 1: reserved ZIP bits appear in the list of Network Input Points that are available for use in the DeviceLogix Editor in
9-6 ArmorStart® ZIP Configuration We will configure node 10 to consume data as follows: Zone 1 data will come from node 11 Zone 2 data will come from node 12 Zone 3 data will come from node 13 Zone 4 data will come from node 14. First we must set up nodes 11-14 to “Auto Produce” data when ZIP is enabled. For the ArmorStarts at node 11-13 (shown above) this is done by setting parameter 67 “AutoRun Zip” to “Enabled”.
ArmorStart® ZIP Configuration For the 1799-ZCIO module (shown below) this is done by setting parameter 13 “AutoRun Zip” to “Enabled”. Next we must configure data consumption for the 4 zones in the ArmorStart at node 10.
9-8 ArmorStart® ZIP Configuration We will leave the “Zone EPR” parameters at their default value of 75 msec. This tells our ArmorStart that if no data for a zone is consumed for a period of 300 msec (4 times the EPR), the zone connection should time out and the health status should be set to “Not Healthy”. We will also leave the “Zone Control” parameters at their default telling the ArmorStart to consume Change of State Data for each zone, and to disable data security checking.
ArmorStart® ZIP Configuration 9-9 We will set the “Zone Offsets as shown below. This maps zone 1 data to byte 0 of the DeviceLogix Data Table, zone 2 data to byte 2 of the DeviceLogix Data Table, zone 3 data to byte 4 of the DeviceLogix Data Table and zone 4 data to byte 6 of the DeviceLogix Data Table.
9-10 ArmorStart® ZIP Configuration Instance 163 Standard Produced Starter with Network Outputs and ZIP CCV Byte 1 2 3 4 5 6 Bit 7 Net Out 8 Bit 6 Net Out 7 Net Out 15 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Ready Running Rev Running Fwd Warning 140M On HOA User In 4 User In 3 User In 2 Net Out 6 Net Out 5 Net Out 4 Net Out 3 Net Out 2 Net Out 14 Net Out 13 Net Out 12 Net Out 11 Net Out 10 Device Value Key (low) Device Value Key (high) Bit 0 Tripped User In 1 Net Out 1 Net Out 9 And assuming that the 179
ArmorStart® ZIP Configuration ZIP 0 = Zone 1: Tripped ZIP 1 = Zone 1: Warning ZIP 2 = Zone 1: Running Fwd ZIP 3 = Zone 1: Running Rev ZIP 4 = Zone 1: Ready ZIP 5 = Zone 1: reserved ZIP 6 = Zone 1: reserved ZIP 7 = Zone 1: reserved ZIP 8 = Zone 1: User In 1 ZIP 9 = Zone 1: User In 2 ZIP 10 = Zone 1: User In 3 ZIP 11 = Zone 1: User In 4 ZIP 12 = Zone 1: HOA ZIP 13 = Zone 1: 140M Stat ZIP 14 = Zone 1: reserved ZIP 15 = Zone 1: reserved ZIP 32 = Zone 3: Tripped ZIP 33 = Zone 3: Warning ZIP 34 = Zone 3: Runnin
9-12 ArmorStart® ZIP Configuration Finding ZIP bits in the DeviceLogix Editor The 64 ZIP bits are available for use in DeviceLogix programs in the list of “Network Input Points”. Network Input Points Select “Network Input Points” in the DeviceLogix editor toolbar, and scroll down past the first 16 Network Inputs.
Chapter 10 Diagnostics Overview This chapter describes the fault diagnostics of the ArmorStart® Distributed Motor Controller and the conditions that cause various faults to occur. Protection Programming Many of the protective features available with the ArmorStart Distributed Motor Controller can be enabled and adjusted through the programming parameters provided. For further details on programming, refer to Chapter 3, 4, 5, or 6, Program and Status Parameters.
10-2 Clear Fault Fault Codes Diagnostics You may clear a fault using the following methods: • Remotely via network communications • A remote reset will be attempted upon detection of a rising edge (0 to 1 transition) of the “Fault Reset” bit in the various I/O assemblies. A remote reset will also be attempted upon detection of the rising edge of the “Fault Reset” parameter. • Locally via the “Reset” button on the LED Status indication keypad. Table 10.
Diagnostics Fault Definitions 10-3 Short Circuit Short Circuit indicates that the Bulletin 140M motor protector has tripped, or that the internal wiring protection algorithm has detected an unsafe current surge. This fault cannot be disabled. The Fault LED will flash a 1-blink pattern. Overload Trip The load has drawn excessive current and based on the overload trip class selected, the device has tripped. This fault cannot be disabled. The Fault LED will flash a 2-blink pattern.
10-4 Diagnostics Phase Imbalance Indicates an imbalance supply voltage. This fault can be disabled and is disabled by default. The Fault LED will flash a 9-blink pattern. Over Current Indicates the drive has detected an over current fault. This fault cannot be disabled. The Fault LED will flash a 9-blink pattern. DeviceNet™ Power Loss DeviceNet power has been lost or has dropped below the 12V threshold. This fault can be disabled and is disabled by default. The Fault LED will flash a 10-blink pattern.
Chapter 11 Troubleshooting Introduction The purpose of this chapter is to assist in troubleshooting the ArmorStart® Distributed Motor Controller using the LED Status Display and diagnostic parameters. ATTENTION ! ATTENTION ! ATTENTION ! ATTENTION ! Servicing energized industrial control equipment can be hazardous. Electrical shock, burns or unintentional actuation of controlled industrial equipment may cause death or serious injury.
11-2 Troubleshooting ATTENTION ! ATTENTION ! Bulletin 280/281 Troubleshooting This drive contains electrostatic discharge- (ESD) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Allen-Bradley Publication 8000-4.5.
Troubleshooting 11-3 Table 11.1 Fault LED Indications for Bulletin 280 and 281 ArmorStart Distributed Motor Controllers Blink Pattern Definitions Possible Causes or Remedies 1 Short Circuit The motor circuit protector has tripped, or the internal wiring protection algorithm has detected an unsafe current range. Try to reset the protector if tripped. If the condition continues, check the power wiring. This fault cannot be disabled.
11-4 Troubleshooting Table 11.2 Motor Will Not Start – No Output Voltage to the Motor LED Status Indication Possible Cause Possible Solutions Fault or Network Status Led indicates a fault condition See Fault Description See Table 11.1 and/or Table 11.16 addressing fault conditions No Fault condition indicated Three Phase is absent Check power system. Check three-phase power wiring and correct if necessary Display is blank Control voltage is absent Check control wiring and polarity.
Troubleshooting 11-5 Table 11.
11-6 Troubleshooting Bulletin 284 Troubleshooting Fault Definitions Some of the Bulletin 284 ArmorStart Distributed Motor Controller faults are detected by the internal hardware of the ArmorStart, while others are detected by the internal drive. For internal drive faults, the internal hardware of the ArmorStart simply polls the drive for the existence of faults and reports the fault state. No fault latching is done by the internal hardware of the ArmorStart for these faults.
Troubleshooting 11-7 Table 11.7 Fault LED indications for Bulletin 284 ArmorStart Distributed Motor Controllers Blink Pattern Fault Definitions Possible Causes or Remedies ArmorStart Drive Controlled 1 Short (140M) — The circuit breaker has tripped. Try to reset the breaker. If the condition continues check the power wiring. This fault cannot be disabled. 2 — Overload Fault (Drive Error Codes 7 and 64) An excessive motor load exists.
11-8 Troubleshooting Operation and Troubleshooting of the DB1 - Dynamic Brake The DB1 Dynamic Brake option provides the following protection features: • DB Resistor Overtemperature Fault • DB Overcurrent Fault • DB Undercurrent Fault • DB Switch Fault • DB Open Fault • DB VBus Link Fault • DB Thermal Warning • DB Comm Fault DB Resistor Overtemperature Fault The DB1 measures current continuously, and models resistor body temperature based on measured current and resistor model parameters.
Troubleshooting 11-9 Troubleshooting – DB monitor has measured a DB current lower than expected. Turn off all power to unit. Allow at least 3 minutes for capacitors to discharge. Disconnect DB resistor from ArmorStart control module. Caution- DB resistor may still be hot. Measure DB resistor value at the connector with an ohmmeter. DB resistor value should be within the limits defined in Table 11.8. If DB resistance value is within limits, replace control module. If not, replace DB resistor.
11-10 Troubleshooting DB VBus Link Fault For proper operation, the DB1 monitors parameters from the Drive internally inside the ArmorStart. If the internal communications to the drive is lost, then this fault is issued. Since the DB1 can no longer provide resistor protection, the user must implement logic to open the input contactor. Troubleshooting – Make sure that 3 phase line power and control power is applied to unit. Attempt to reset fault. If fault persists, replace control module.
Troubleshooting 11-11 Internal Drive Faults A fault is a condition that stops the drive. There are two fault types. Type Description 1 Auto-Reset/Run When this type of fault occurs, and Parameter 192 (Auto Rstrt Tries) Related Parameter(s): 155, 158, 161, 193 is set to a value greater than 0, a userconfigurable timer, Parameter 193 (AutoRstrt Delay) Related Parameter(s): 192, begins. When the timer reaches zero, the drive attempts to automatically reset the fault.
11-12 Troubleshooting The Auto Restart feature provides the ability for the drive to automatically perform a fault reset followed by a start attempt without user or application intervention. This allows remote or unattended operation. Only certain faults are allowed to be reset. Certain faults (Type 2) that indicate possible drive component malfunction are not resettable.
Troubleshooting No. Fault Type ➊ F81 Comm Loss 2 F100 Parameter Checksum 2 F122 I/O Board Fail 2 Description Action RS485 (DSI) port stopped communicating. The checksum read from the board does not match the checksum calculated. Failure has been detected in the drive control and I/O section. ➊ 11-13 27. Turn off using Parameter 205 (Comm Loss Action). 28. Replace starter module if fault cannot be cleared. 29.Set Parameter 141 (Reset To Defaults) to option 1 Reset Defaults. 30. Cycle power.
11-14 Troubleshooting Table 11.12 Motor and/or Drive Will Not Accelerate to Commanded Speed Cause(s) Indication Corrective Action Acceleration time is excessive. None Reprogram Parameter 139 (Accel Time 1) or Parameter 167 (Accel Time 2). Excess load or short acceleration times force the drive into current limit, slowing, or stopping acceleration. None • Speed command source or value is not as expected. None • • Programming is preventing the drive output from exceeding limiting values.
Troubleshooting 11-15 Table 11.15 Drive Does Not Power Up Cause(s) Indication Corrective Action No input power to drive. None Check the power circuit. • Check the supply voltage. • Check all fuses and disconnects. Jumper between I/O Terminals P2 and P1 not installed and/or DC Bus Inductor not connected. None Install jumper or connect DC Bus Inductor.
11-16 Troubleshooting Control Module Replacement (Bulletin 280/281) Removal of Starter Module ATTENTION ! To avoid shock hazard, disconnect main power before working on the controller, motor, or control devices 1) Disconnect from power source 2) Remove motor cable. 3) Loosen the four mounting screws. 4) Unplug the Control module from the base by pulling forward. Installation of Control Module 5) Install control module. 6) Tighten four mounting screws. 7) Install motor cable. Figure 11.
Troubleshooting 11-17 Control Module Replacement (Bulletin 284) ATTENTION ! To avoid shock hazard, disconnect main power before working on the controller, motor, or control devices Removal of Control Module 1) Disconnect from power source 2) Remove motor cable. 3) Loosen the four mounting screws. 4) Unplug the Control module from the base by pulling forward. Installation of Control Module 5) Install control module. 6) Tighten four mounting screws. 7) Install all cables to starter module. Figure 11.
11-18 Troubleshooting Base Module Replacement (Bulletin 280/281) Removal of Base Module To avoid shock hazard, disconnect main power before working on the controller, motor, or control devices ATTENTION ! 1) Disconnect from power source. 2) Remove motor cable, comunication cables and all others connected to the inputs and outputs. 3) Loosen four mounting screws on the Starter Module. 4) Unplug the Control Module from the base by pulling forward.
Troubleshooting Base Module Replacement (Bulletin 280/281) 11-19 Installation of Base Module ATTENTION ! To avoid shock hazard, disconnect main power before working on the controller, motor, or control devices 1) Mount Base Module with four mounting screws. 2) Re-install conduit fittings and wires onto terminal block. 3) Tighten the terminal screws. 4) Install terminal cover plate. 5) Tighten four mounting screws on the terminal access cover plate. 6) Install Control Module.
11-20 Troubleshooting Base Module Replacement (Bulletin 284) Removal of Base Module To avoid shock hazard, disconnect main power before working on the controller, motor, or control devices ATTENTION ! 1) Disconnect from power source. 2) Remove all cables from Starter Module, comunication cables and all others connected to the inputs and outputs. 3) Loosen four mounting screws on the Control Module. 4) Unplug Control Module from the base by pulling forward.
Troubleshooting Base Module Replacement (Bulletin 284) 11-21 To avoid shock hazard, disconnect main power before working on the controller, motor, or control devices ATTENTION ! Installation of Base Module 1) Mount Base Module with four mounting screws. 2) Re-install conduit fittings and wires onto terminal block. 3) Tighten terminal screws. 4) Install terminal cover plate. 5) Tighten four mounting screws on the terminal access cover plate. 6) Install Control Module. 7) Tighten four mounting screws.
11-22 Troubleshooting Figure 11.
Troubleshooting Figure 11.
11-24 Notes: Troubleshooting
Appendix Specifications Bulletin 280/281 Power Circuit Electrical Ratings Rated Operation Voltage UL/NEMA 380Y/220…480Y/277V AC Rate Insulation Voltage Rated Impulsed Voltage Dielectric Withstand 600V 4 kV 2200V AC Operating Frequency Utilization Category Protection Against Shock Control Circuit Short Circuit Protection N/A N/A AC-3 IP2X 2.5 A 5.
A-2 Specifications Bulletin 280/281, Continued Electrical Ratings Environmental UL/NEMA Operating Temperature Range Storage and Transportation temperature range Altitude Humidity Pollution Degree Enclosure Ratings Approximate Shipping Weight Operational Non-Operational Operational Non-Operational WireSize Tightening Torque IEC -20…40°C (-4…104°F) –25….85°C (–13…185°F) 2000 m 5…95% (non-condensing) 3 NEMA 4/12/13 IP67 or IP69K 6.8 kg (15 lbs.
Specifications Bulletin 280/281, Continued A-3 Figure A.1 External Connections for Input Connector 2 1 5 3 4 Pin 1: +V Out Pin 2: Input Pin 3: Comm Pin 4: Input Pin 5: NC (No Connection) Figure A.2 External Connections for Output Connector 3 2 1 Pin 1: PE Pin 2: Return Pin 3: Relay Out Figure A.3 External Connections for DeviceNet™ Connector Figure A.
Specifications Figure A.7 External Connections for Safety Input Power (A1/A2) Pin 1: M - White Pin 2: A1 - Brown Pin 3: P - Black Pin 4: A2 - Blue Figure A.
Specifications A-5 Bulletin 284 Power Circuit Electrical Ratings Rated Operation Voltage UL/NEMA 380Y/220…480Y/277V AC Rate Insulation Voltage Rated Impulsed Voltage Dielectric Withstand 600V 4 kV 2200V AC Operating Frequency Utilization Category Protection Against Shock Short Circuit Protection SCPD Performance Sym. Amps RMS @ 480Y/277V N/A N/A Current Rating 10 A 25 A Control Voltage Total Control (Pick Up) Total Control (Hold In) Outputs (2) 1 A max. each Total Control VA (Pick Up) with max.
A-6 Specifications Bulletin 284, Continued Electrical Ratings Environmental UL/NEMA Operating Temperature Range Storage and Transportation temperature range Altitude Humidity Pollution Degree Enclosure Ratings Approximate Shipping Weight Operational Non-Operational Operational Non-Operational WireSize Tightening Torque IEC -20…40°C (-4…104°F) –25….85°C (–13…185°F) 2000 m 5…95% (non-condensing) 3 NEMA 4/12/13 IP67 or IP69K 18.1 kg (40 lbs.
Specifications A-7 Bulletin 284, Continued Line Voltage Frequency 3-Phase kW Rating 3-Phase Hp Rating Output Current (A) Input Current (A) 0.4 0.75 1.5 2.2 3.0 — — — — — — — — — — 0.5 1 2 3 5 1.4 2.3 4.0 6.0 7.6 1.4 2.3 4.0 6.0 7.6 2.15 3.80 6.40 9.00 12.40 1.85 3.45 5.57 8.20 12.5 Drive Ratings 380 50 460 60 IP67 Dynamic Brake Resistor Ratings Table A.
A-8 Specifications Bulletin 284, Continued Figure A.10 External Connections for Input Connector Figure A.11 External Connections for Output Connector Figure A.12 External Connections for DeviceNet™ Connector Figure A.13 External Connections for Motor Connector Figure A.
Specifications Bulletin 284, Continued Figure A.15 External Connections for Dynamic Brake Connector Pin 1: GND Pin 2: BR+ Pin 3: BR- - Green/Yellow - Black - White Figure A.16 External Connections for 0…10V Analog Input Pin 1: 10V DC Pin 2: 0…10V Input Pin 3: Analog Common Pin 4: Analog Output Pin 5: RS485 Shield Figure A.17 Safety Monitor Input (SM1/SM2) Pin 1: SM2- White Pin 2: SM1 - Brown Pin 3: N/C- No connection Pin 4: N/C- No connection Figure A.
A-10 Specifications ArmorConnect™ Three-Phase Power Media Trunk Cables Specifications Certifications Standards Compliance UL 2237 Mechanical Coupling Nut Black Anodized Aluminum or 316 Stainless Steel Housing Black PVC Insert Black PVC Cable Diameter 0.775 in. +/- 0.12 in. (19.68 mm +/- 0.
Specifications A-11 Pinout and Color Code Face View Pinout 4-pin 1 4 1 4 2 3 2 3 Female 1 Black 2 Green/Yellow Extended PIN Color Code Male 3 Red 4 White Drop Cables Specifications Certifications UL Standards Compliance UL 2237 Mechanical Coupling Nut Black Anodized Aluminum or 316 Stainless Steel Housing Black PVC Insert Black PVC Cable Diameter 0.43 in. +/- 0.12 in. (10.9 mm +/- 0.
A-12 Specifications Dimensions Dimensions are approximate. Illustrations are not drawn to scale. Female straight Male straight 59.4 (2.34) 56.1 (2.21) 25.4 (1.00) 25.4 (1.00) Female 90 deg. 32.5 (1.28) Male 90 deg. 40.4 (1.59) 32.5 (1.28) 43.2 (1.70) 25.4 (1.00) 25.4 (1.
Specifications A-13 Dimensions Dimensions are approximate. Illustrations are not drawn to scale. Reducer 38.1 (1.50) M22 FEMALE M35 MALE 112.5 (4.43) #1 BLACK #1 #2 #2 #3 #3 RED #4 #4 GREEN/YELLOW WHITE 25.4 (1.00) WIRING DIAGRAM Power Tee 108.0 (4.25) KEYWAY #1 BLACK #2 GREEN/YELLOW MALE #2-GREEN/YELLOW EXTENDED PIN 2 GREEN/YELLOW LEAD FEMALE #3 RED #1-BLACK 38.0 (1.50) #4 WHITE #1 BLACK #3 RED #4-WHITE #3-RED #2 GREEN/YELLOW #4 WHITE 73.7 (2.90) FEMALE 19.0 (0.
A-14 Specifications Trunk Tee: 25 A Reducing Tees Trunk: 25 A Drop: 15 A Reducer Trunk: 25 A Drop: 15 A A Female 1 Black 2 Green/Yellow Extended PIN Male 3 Red 4 White Female 1 Black 2 Green/Yellow Extended PIN Male 3 Red 4 White Male 1 Black 2 Green/Yellow Extended PIN 3 Red 4 White B 1 2 3 4 Female Black Green/Yellow Extended PIN Red White 1 2 3 4 Female Black Green/Yellow Extended PIN Red White C Power Receptacles Specifications Certifications UL Standards Compliance UL 2237 Mechani
Specifications A-15 Dimensions Dimensions are approximate. Illustrations are not drawn to scale. 45.26 (1.782) 18.49 (0.728) 280-M22F-M1 280-M35F-M1 3.81 (0.150) 12.09 (0.476) 7.32 (0.288) 7.62 +/-2.54 (0.30 +/- 0.10) 1000 (39.37) 11.89 (0.468) 6.35 (0.25) 1000 (39.37) 15.95 (0.628) 51.61 (2.032) 280-M22M-M1 280-M35M-M1 28.04 (1.104) 6.35 (0.25) 11.89 (0.468) 1000 (39.37) 1000 (39.37) 4.75 (0.
A-16 Notes: Specifications
Appendix B Bulletin 280/281 CIP Information Electronic Data Sheets Electronic Data Sheets (EDS) files are specially formatted ASCII files that provide all of the information necessary for a configuration tool (e.g. RSNetWorx™ for DeviceNet™) to access and alter the parameters of the device. The EDS file contains all of the device information: number of parameters, groupings, parameter name, minimum, maximum, and default values, units, data format and scaling.
B-2 Bulletin 280/281 CIP Information DeviceNet Objects The ArmorStart Distributed Motor Controller supports the following DeviceNet object classes: Table B.
Bulletin 280/281 CIP Information Identity Object — CLASS CODE 0x0001 The following class attributes are supported for the Identity Object: Table B.4 Identity Objects Access Rule 1 2 3 4 Identity Object Class Attributes Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 A single instance of the Identity Object is supported. The following instance attributes are supported. Table B.
B-4 Bulletin 280/281 CIP Information DeviceNet Object — CLASS CODE 0x0003 The following class attributes are supported for the DeviceNet Object: Table B.7 DeviceNet Object Class Attributes Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 A single instance (instance 1) of the DeviceNet Object is supported. The following instance attributes are supported. Table B.
Bulletin 280/281 CIP Information Assembly Object — CLASS CODE 0x0004 B-5 The following class attributes are supported for the Assembly Object: Table B.10 Assembly Object Class Attributes Attribute ID Access Rule Name Data Type Value 2 Get Max Instance UINT 190 All of the various instances of the assembly object will support attribute 3. The following table summarizes the various instances that are supported: Table B.
B-6 Bulletin 280/281 CIP Information “Word-wise” Bit-Packed Assemblies Assemblies whose instance numbers are 180…189 are all one word (16 bits) long. They can be used “stand alone”, but their main use is to assemble information for EDS file parameters. These “word-wise” assemblies become the building blocks for the custom parameter-based “word-wise” assemblies described above.
Bulletin 280/281 CIP Information B-7 Table B.17 Instance 185 This is a “Read Only” Status Assembly Instance 185 — Starter Status Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 0 At Ref — Net Ctl Status Ready Running Running Warning Rev Fwd 1 — — 140M On HOA Stat. Keypad Hand — Bit 1 Bit 0 Tripped — — Table B.
B-8 Bulletin 280/281 CIP Information Table B.22 Instance 160 is the default output (consumed) assembly for Standard Distributed Motor Controllers Instance 160 — Default Consumed Standard Distributed Motor Controller Byte 0 Bit 7 Bit 6 User Out User Out B A Bit 5 Bit 4 Bit 3 Bit 2 — — — Fault Reset Bit 1 Bit 0 Run Rev Run Fwd Table B.
Bulletin 280/281 CIP Information B-9 Table B.26 Instance 163 is the standard input (produced) assembly with Network Outputs and ZIP CCV Instance 163 — Standard Produced Starter with Network Outputs Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 — — — Ready Running Running Warning Rev Fwd 1 — — 140M On HOA Stat.
B-10 Bulletin 280/281 CIP Information Connection Object — CLASS CODE 0x0005 No class attributes are supported for the Connection Object Multiple instances of the Connection Object are supported, instances 1, 2, and 4 from the group 2 predefined master/slave connection set, instances 5 and 6 are available through explicit UCMM connections. Instance 1 is the Predefined Group 2 Connection Set Explicit Message Connection. The following instance 1 attributes is supported: Table B.
Bulletin 280/281 CIP Information B-11 Instance 2 is the Predefined Group 2 Connection Set Polled I/O Message Connection. The following instance 2 attributes are supported: Table B.
B-12 Bulletin 280/281 CIP Information Instance 4 is the Predefined Group 2 Connection Set Change of State/ Cyclic I/O Message Connection. The following instance 4 attributes are supported: Table B.
Bulletin 280/281 CIP Information B-13 Instances 5 and 6 are available group 3 explicit message connections that are allocated through the UCMM. The following attributes are supported: Table B.
B-14 Bulletin 280/281 CIP Information The following services are implemented for the Connection Object: Table B.33 Connection Objects Common Services Discrete Input Point Object — CLASS CODE 0x0008 Implemented for: Service Code Service Name Class 0x05 No Yes Reset 0x0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Instance The following class attributes are supported for the Discrete Input Point Object: Table B.
Bulletin 280/281 CIP Information Discrete Output Point Object — CLASS CODE 0x0009 ➊ B-15 The following class attributes are supported for the Discrete Output Point Object: Table B.37 Discrete Output Point Object Class Attributes Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 2 Get Max Instance UINT 4 Four instances of the Discrete Output Point Object are supported. The following table summarizes the DOP instances: Table B.
Bulletin 280/281 CIP Information Discrete Output Point Object Special Requirements DOP Instances 3 and 4 Special Behavior There are many sources that can affect an output point’s value: an I/O message, an explicit message, local logic, network fault and idle conditions, and protection fault conditions. An output point must know how to select which source of data to use to drive its value attribute. An output that is not used in a DeviceLogix program behaves much the same as in the DeviceNet Specification.
Bulletin 280/281 CIP Information B-17 DOP Instances 1 and 2 Special Behavior Besides the sources that can affect output points 3 and 4, DOPs 1 and 2 can be affected by keypad inputs since they double as the Run Forward and Run Reverse outputs. This adds complexity to their behavior, so their behavior is defined in this section separately. The following State Transition Diagram is used for DOP Instances 1 and 2 Figure B.
B-18 Bulletin 280/281 CIP Information The following State Transition Diagram is used in Auto State for Unbound DOP Instances 1 and 2 Figure B.
Bulletin 280/281 CIP Information B-19 The following State Transition Diagram is used in Hand State for DOPs 1 and 2 with parameter 45 Keypad Mode set to 1 = momentary. Figure B.
B-20 Bulletin 280/281 CIP Information The following State Transition Diagram is used in Hand State for DOPs 1 and 2 with parameter 45 Keypad Mode set to 1 = maintained. Figure B.
Bulletin 280/281 CIP Information Parameter Object — CLASS CODE 0x000F B-21 The following class attributes are supported for the Parameter Object: Table B.40 Parameter Object Class Attributes Attribute ID Access Rule Name Data Type 1 Get Revision UINT 2 Get Max Instance UINT 8 Get Parameter Class Descriptor WORD 9 Get Configuration Assembly Instance UINT The number of instances of the parameter object will depend upon the type of Distributed Motor Controller.
B-22 Bulletin 280/281 CIP Information The following common services are implemented for the Parameter Object: Table B.42 Parameter Object Common Services Implemented for: Service Code Service Name Class Parameter Group Object — CLASS CODE 0x0010 Instance 0x0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single 0x01 No Yes Get_Attributes_All The following class attributes are supported for the Parameter Object: Table B.
Bulletin 280/281 CIP Information B-23 The following common services are implemented for the Parameter Group Object: Table B.45 Parameter Group Object Service Common Services Discrete Input Group Object — CLASS CODE 0x001D " Implemented for: Service Code Class Yes 0x0E Discrete Input Group Object — Class CODE 0x001D Service Name Instance Yes Get_Attribute_Single No class attributes are supported for the Discrete Input Group Object. A single instance of the Discrete Input Group Object is supported.
B-24 Bulletin 280/281 CIP Information Discrete Output Group Object — CLASS CODE 0x001E No class attributes are supported for the Discrete Output Group Object. A single instance of the Discrete Output Group Object is supported. It contains the following attributes: Table B.
Bulletin 280/281 CIP Information Control Supervisor Object -CLASS CODE 0x0029 B-25 No class attributes are supported. The following instance attributes are supported: A single instance (instance 1) of the Control Supervisor Object will be supported. Table B.50 Control Supervisor Instance Attributes Attribute ID Access Rule Name Data Type Value 3 Get/Set Run 1 BOOL *4 Get/Set Run 2 BOOL These Run outputs also map to DOP instances 1 and 2.
B-26 Bulletin 280/281 CIP Information The following common services are implemented for the Control Supervisor Object: Table B.51 Control Supervisor Object Common Services Implemented for: Service Code Acknowledge Handler Object — CLASS CODE 0x002b Service Name Class Instance 0x0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single No class attributes are supported for the Acknowledge Handler Object. A single instance (instance 1) of the Acknowledge Handler Object is supported.
Bulletin 280/281 CIP Information Overload Object — CLASS CODE 0x002c B-27 No class attributes are supported for the Overload Object. A single instance (instance 1) of the Overload Object is supported for Bulletin 280/281: Table B.54 Overload Object Instance Attributes Attribute ID Access Rule Name Data Type Value 3 Get/Set FLA Setting BOOL xxx.x Amps 4 Get/Set Trip Class USINT 1=10 2=15 3=20 5 Get Average Current UINT xxx.
B-28 Bulletin 280/281 CIP Information DeviceNet Interface Object -CLASS CODE 0x00B4 This “vendor specific” object has no class attributes. A single instance (instance 1) of the DeviceNet Interface Object is supported: Table B.
Appendix C Bulletin 284 CIP Information Electronic Data Sheets Electronic Data Sheets (EDS) files are specially formatted ASCII files that provide all of the information necessary for a configuration tool (e.g., RSNetWorx™ for DeviceNet™ Revision 3.21 Service Pack 2 or later) to access and alter parameters of the device. The EDS file contains all of the device information: number of parameter, groupings, parameter name, minimum, maximum, and default values, units, data format, and scaling.
C-2 Bulletin 284 CIP Information DeviceNet Objects The ArmorStart Distributed Motor Controller supports the following DeviceNet object classes: Table C.
Bulletin 284 CIP Information C-3 Identity Object A single instance of the Identity Object is supported. The following instance attributes are supported: Table C.
C-4 Bulletin 284 CIP Information DeviceNet Object — CLASS CODE 0x0003 The following class attributes are supported for the DeviceNet Object: DeviceNet Object Class Attributes Table C.6 Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 A single instance (Instance 1) of the DeviceNet Object will be supported. The following instance attributes are supported: DeviceNet Object Instance Attributes Table C.
Bulletin 284 CIP Information C-5 Assembly Object — CLASS CODE 0x0004 The following class attributes are supported for the Assembly Object Table C.10 DeviceNet Assembly Object: Attribute ID Access Rule Name Data Type Value 2 Get Max Instance UINT 190 All of the various instances of the assembly object will support Attribute 3. Table C.11 summarizes the various instances that are supported Table C.
C-6 Bulletin 284 CIP Information Custom Parameter Based Word-Wise I/O Assembly Table C.
Bulletin 284 CIP Information C-7 Table C.16 Instance 184 — Trip Status Instance 184 — This is a Read Only Status Assembly Byte Bit 7 Over Temp Misc. Fault 0 1 Bit 6 Bit 5 IO Fault Control Power Retries Bit 4 Bit 3 Bit 2 Stall Gnd Fault Phase Short Int Comm HW Fault EEPROM DC Bus Bit 1 OL Trip DNet Flt Bit 0 140M Trip Over Current Table C.
C-8 Bulletin 284 CIP Information Table C.
Bulletin 284 CIP Information C-9 Bulletin 284 Distributed Motor Controller I/O Assemblies Bulletin 284 Distributed Motor Controller IO Assemblies are available ONLY on the Bulletin 284 Distributed Motor Controller. Standard Distributed Motor Controller Output (Consumed) Assemblies Instance 164 is the default output (consumed) assembly for Inverter Type Distributed Motor Controllers Table C.24 Instance 164 — Default Consumed Inverter Type Distributed Motor Controller.
C-10 Bulletin 284 CIP Information Instance 161 is the default input (produced) assembly for the Bulletin 280/281 Distributed Motor Controller Table C.27 Instance 161 — Default Produced Standard Distributed Motor. Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 — — — Ready Running Rev Running Fwd — Tripped 1 — — 140M On HOA Stat.
Bulletin 284 CIP Information C-11 Instance 167 is input (produced) assembly for Inverter Type Distributed Motor Controllers with Network Outputs Table C.
C-12 Bulletin 284 CIP Information Table C.
Bulletin 284 CIP Information C-13 Connection Object — CLASS CODE 0x0005 No class attributes are supported for the Connection Object. Multiple instances of the Connection Object are supported, Instances 1, 2, and 4 from the Group 2 predefined master/slave connection set, Instances 5 and 6 are available through explicit UCMM connections. Instance 1 is the Predefined Group 2 Connection Set Explicit Message Connection. The following Instance 1 attributes is supported Table C.
C-14 Bulletin 284 CIP Information Instance 2 is the Predefined Group 2 Connection Set Polled I/O Message Connection. The following Instance 2 attributes are supported Table C.
Bulletin 284 CIP Information C-15 Instance 4 is the Predefined Group 2 Connection Set Change of State/ Cyclic I/O Message Connection. The following Instance 4 attributes are supported Table C.
C-16 Bulletin 284 CIP Information Instances 5…6 will be available Group 3 explicit message connections that are allocated through the UCMM. The following attributes are supported Table C.37 Connection Object Instance 5...
Bulletin 284 CIP Information C-17 Instances 8…11 are ZIP Consumers. The following instance attributes will be supported: Table C.38 Connection Object instance 8...
C-18 Bulletin 284 CIP Information Discrete Input Point Object — CLASS CODE 0x0008 The following class attributes are supported for the Discrete Input Point Object Table C.40 Discrete Input Point Object Class Attributes: Attribute ID Access Rule Name Data Type Value 1 2 Get Get Revision Max Instance UINT UINT 2 4 Four instances of the Discrete Input Point Object are supported. All instances will contain the following attributes Table C.
Bulletin 284 CIP Information C-19 Discrete Output Point Object — CLASS CODE 0x0009 The following class attributes are supported for the Discrete Output Point Object: Table C.43 Discrete Output Point Object Class Attributes Attribute ID Access Rule Name Data Type Value 1 2 Get Get Revision Max Instance UINT UINT 1 10 Ten instances of the Discrete Output Point Object are supported. Table C.44 summarizes the DOP instances: Table C.
C-20 Bulletin 284 CIP Information The following common services are implemented for the Discrete Output Point Object Table C.
Bulletin 284 CIP Information C-21 The following State Transition Diagram is used for Unbound DOP Instances 3…8 when they are not used in a Devicelogix™ Program Figure C.
C-22 Bulletin 284 CIP Information DOP Instances 1, 2, 9, and 10 Special Behavior Besides the sources that can affect output points 3 and 4, DOPs 1 and 2 can be affected by keypad inputs since they double as the Run Forward and Run Reverse outputs. This adds complexity to their behavior, so their behavior is defined in this section separately. The following State Transition Diagram is used for DOP Instances 1, 2, 9, and 10: Figure C.
Bulletin 284 CIP Information C-23 The following State Transition Diagram is used in Auto State for Unbound DOP Instances 1, 2, 9, and 10 Figure C.
C-24 Bulletin 284 CIP Information The following State Transition Diagram is used in Hand State for Bound or Unbound DOPs 1, 2, 9, and 10 with Parameter 45 Keypad Mode set to 1 = momentary. Figure C.
Bulletin 284 CIP Information C-25 The following State Transition Diagram is used in Hand State for Bound or Unbound DOPs 1, 2, 9, and 10 with Parameter 45 Keypad Mode set to 1 = maintained. Figure C.
C-26 Bulletin 284 CIP Information Parameter Object — CLASS CODE 0x000F The following class attributes are supported for the Parameter Object Table C.47 Parameter Object Class Attributes: Attribute ID Access Rule 1 2 Get Get 8 Get 9 Get Name Revision Max Instance Parameter Class Descriptor Configuration Assembly Instance Data Type UINT UINT WORD UINT The number of instances of the parameter object depends upon the type of Distributed Motor Controller.
Bulletin 284 CIP Information C-27 The following common services are implemented for the Parameter Object Table C.49 Parameter Object Common Services: Implemented for Service Code Class Instance 0x0E 0x10 0x01 Yes No No Yes Yes Yes Service Name Get_Attribute_Single Set_Attribute_Single Get_Attributes_All Parameter Group Object — CLASS CODE 0x0010 The following class attributes are supported for the Parameter Object Table C.
C-28 Bulletin 284 CIP Information The following instance attributes are supported for all parameter group instances Table C.51 Parameter Group Object Instance Attributes: Attribute ID Access Rule 1 2 3 4 N Get Get Get Get Get Name Data Type Group Name String Number of Members First Parameter Second Parameter Nth Parameter SHORT_STRING UINT UINT UINT UINT The following common services are implemented for the Parameter Group Object Table C.
Bulletin 284 CIP Information C-29 Discrete Output Group Object — CLASS CODE 0x001E No class attributes are supported for the Discrete Output Group Object. Two instances of the Discrete Output Group Object are supported. They contain the following attributes Table C.
C-30 Bulletin 284 CIP Information Control Supervisor Object — CLASS CODE 0x0029 No class attributes will be supported. A single instance (instance 1) of the Control Supervisor Object will be supported Table C.58 Instance 1 — Control Supervisor Object. Attribute ID Access Rule 3 Get/Set Run FWD Name Data Type Value BOOL These Run outputs also map to DOP instances 1 and 2.
Bulletin 284 CIP Information C-31 The following common services are implemented for the Control Supervisor Object Table C.59 Control Supervisor Object Common Services: Service Code Implemented for Class No No 0x0E 0x10 Instance Yes Yes Service Name Get_Attribute_Single Set_Attribute_Single Acknowledge Handler Object — CLASS CODE 0x002b No class attributes are supported for the Acknowledge Handler Object. A single instance (Instance 1) of the Acknowledge Handler Object is supported.
C-32 Bulletin 284 CIP Information DeviceNet Interface Object — CLASS CODE 0x00B4 This vendor specific object has no class attributes. A single instance (Instance 1) of the DeviceNet Interface Object is supported Table C.
Appendix D Group Motor Installations Application of ArmorStart® Controllers in Group Installation The following is a method of applying ArmorStart controllers using group motor installation rules as defined in the National Electric Code (NEC 2005) and Electrical Standard for Industrial Machinery (NFPA 79-2002). 1. List motors of the group in descending order of motor nameplate full load current. 2. Select disconnect means. a.
D-2 Group Motor Installations Group motor installations using the ArmorStart in distributed control applications will be largely dictated by the required motor Hp, their locations and the practical concerns of wire-cable routing on the equipment. It should be noted that Group motor installation are designed to use the actual motor Hp and current ratings in NEC Table 430.250 and not the ArmorStart controller’s rating.
Group Motor Installations D-3 To design the motor circuit using a time delay fuse from NEC Table 430.52 to the rules of NEC 430.53C we start with the largest motor, 10 Hp, and calculate 14 A x 175% = 24.5 A. To this we add the FLC of the 5 Hp motor, 7.6 A, plus the other calculated drive currents for the motors controlled by the VFD-ArmorStarts.
D-4 Group Motor Installations From NEC Table 310.16 we need to use 8 AWG for the motor branch circuit. Per NEC 430.28 the individual motor tap conductors can be sized down to 1/3 the ampacity of the trunk but not less than 125% of the specific motor’s FLC on the tap. This reduction is further conditionally based on the tap being not more than 25 feet. NFPA 79, 7.2.10.4 and Table 7.2.10.4 restrict the size reduction by the size of the branch circuit fuse size and tap conductor size.
Group Motor Installations D-5 If the Group motor design were carried out with the intent to use an inverse-time circuit breaker from NEC Table 430.52 to the rules of NEC 430.53C, we start with the largest motor, 10 Hp, and calculate 14A x 250% = 35 A to this we add the FLC of the 5 Hp motor, 7.6 A, plus the other calculated drive currents for the motors controlled by the VFD-ArmorStarts.
D-6 Group Motor Installations The rules and allowances for sizing of the over current protection for NFPA 79 motor groups is covered by 7.2.10.4, Table 7.2.10.4 and Table 13.5.6. These rules in Tables 7.2.10.4 and 13.5.6 are intended to limit the maximum SCPD for a group. Therefore each ArmorStart controller with its factory-supplied output motor cable is suitable for single-motor or multiple-motor group installations on industrial machinery when installed according to NFPA 79, 2002.
Group Motor Installations Table D.1 D-7 Extended NFPA 79, Table 7.210.4, Relationship Between Conductor Size and Maximum Rating or Setting of Short-Circuit Protective Devices for Power Circuits Max.
D-8 Group Motor Installations To summarize, the design of the ArmorStart controllers in group motor applications is to be carried out as described above. The user supplied line side SCPD and wiring has to meet the minimum requirements determined above, however, the SCPD is required to protect the ArmorStart controller’s associated line side wiring only and can be increased to the values allowed in the maximum ratings tables above.
Appendix E Safety I/O Module and TÜV Requirements ArmorStart Safety-Related Parts Each ArmorStart Safety Distributed motor controller is intended to be combined with the 1732DS-IB8XOBV4 safety I/O module to form a subsystem that is part of the overall machine stop function. The motor controllers are connected to the safety I/O module through specified cable assemblies.
E-2 Safety I/O Module and TÜV Requirements ArmorBlock® Guard I/O™ Modules 0 0 Description Cat. No. ArmorBlock Guard I/O provides all the advantages of traditional distributed I/O for safety systems, but has an IP67 package that can be mounted directly on your machine. On-machine safety I/O reduces wiring time and startup costs for safety controller applications by eliminating electrical boxes and simplifying cable installation.
Safety I/O Module and TÜV Requirements E-3 Micro Connector Pin Assignments Face View Pinout Input Configuration Output Configuration Pin Signal Pin Signal 1 2 3 4 5 Test Output n+1 Safe Input n+1 Input Common Safe Input n Test Output n 1 2 3 4 5 Output +24V DC Power Output n+1 (sinking) Output Power Common Output n (sourcing) Output Power Common Female 2 5 1 3 4 Mini Connector Pin Assignments Face View Pinout Signal Pin 1 2 3 4 5 Male Female Drain V+ (Red) V- (Black) CAN_H (White) CAN_L (Blue
E-4 Safety I/O Module and TÜV Requirements Figure E.1 Three-Phase Power Media DeviceNet Media I/O output The 1732DS Safety I/O module outputs to provided 24V DC power for control power to the ArmorStart - A1/A2 control input I/O input Aux. Power The 1732DS Safety I/O module inputs will monitor the status of the safety-rated contactors inside the ArmorStart -SM safety monitor input. Safety Function Definition The safety function is an uncontrolled stop.
Safety I/O Module and TÜV Requirements E-5 Configuration of the 1732DS-IBXOBV4 Safety I/O Module and PLC Program The safety module must be configured as follows: Configure the output that is connected to the I/O output cable assembly for: • Dual (bipolar mode) • Safety Pulse Test Configure the input that is connected to the I/O Input cable assembly as follows: • Channel = Single • Mode = Pulsed Test Input from test output X • Source = Pulsed output from X ArmorStart Controller - none required Sa
E-6 Safety I/O Module and TÜV Requirements Safety-Related Specifications Component Response Time Component Response Time (ms) 1732DS-IB8XOBV4 See Publication 1732DS-IN001* Bulletin 280 20…40 Bulletin 281 20…40 Bulletin 284 8…12 Probability of Dangerous Failure per hour and MTTFd for Uncontrolled Stop Maintenance and Internal Part Replacement ArmorStart Safety Controller used in Combination of ArmorStart SafetyRelated Parts MTTFd (years) Average probability of dangerous failure per hour (1/h
Safety I/O Module and TÜV Requirements Troubleshooting E-7 1732DS-IB8XOBV4 Safety Module Refer to 1732DS-IB8XOBV4 documentation for trouble shooting instructions. ArmorStart Safety Bulletin 280/281/284 Distributed Motor Controllers Safety Circuit Troubleshooting Symptom Motor will not start ArmorStart Controller LED Status Indication Power Fault Run Off Off Off Probable Cause 1. 2. 3. The disconnect switch of the ArmorStart controller is open.
E-8 Notes: Safety I/O Module and TÜV Requirements
Appendix F Accessories Table F.1 DeviceNet™ Media ➊ Description Length m (ft) Cat. No. 1 m (3.3) 2 m (6.5) 3 m (9.8) Sealed 1485P-P1E4-B1-N5 1485P-P1E4-B2-N5 1485P-P1E4-B3-N5 6 m (19.8) 1485P-P1E4-B6-N5 Right Keyway Left Keyway 1485P-P1N5-MN5NF 1485P-P1N5-MN5KM Connector Cat. No.
F-2 Table F.2 Sensor Media ➊ Description ArmorStart® I/O Connection Pin Count Connector Cat. No.
F-3 Table F.6 IP67 Dynamic Brake Resistor Application Type 1 Drive and Motor Size kW Part Number Max Braking Braking Resistance Continuous Max Energy Torque % of Torque % of Ohms ± 5% Power kW kJ Motor Motor Application Type 2 Duty Cycle % Braking Torque % of Motor Duty Cycle % 47% 23% 12% 24% 13% 150% 150% 110% 150% 124% 31% 15% 11% 16% 10% 400-480 Volt AC Input Drives 0.37 (0.5) 0.75 (1) 1.5 (2) 2.
F-4 Notes:
Appendix G Renewal Parts Figure G.1 Bulletin 280/281 Safety Control Module Renewal Part Catalog Structure 280 D – F 12S – N B – R – Option 1 Bulletin Number 280 Full Voltage Starter 281 Reversing Starter Option 1 3 Hand-Off-Auto Selector Keypad 3FR Hand-Off-Auto Selector Keypad with Forward/Reverse Communications D DeviceNet™ Motor Connection R Round Enclosure Type F Type 4 (IP67) Overload Selection Current Range B 0.5…2.5 A C 1.1…5.5 A D 3.
G-2 Renewal Parts Figure G.2 Bulletin 280 Safety Base Module Renewal Part Catalog Structure 280 D – F NS – 10 – C Bulletin Number 280 Starter Communications D DeviceNet™ Line Connection C Conduit Entrance R ArmorConnect™ Power Media Short Circuit Protection (Bul. 140M) 10 10 A Rated Device 25 25 A Rated Device Enclosure Type F Type 4 (IP67) NS Base Only No Control Module Base Module Renewal Part Product Selection Table G.3 Bul. 280 Full Voltage Starters & Bul.
Renewal Parts G-3 Figure G.
G-4 Renewal Parts Figure G.4 Bulletin 284 Safety Base Module Renewal Part Catalog Structure 280 D – F NS – 10 – C Bulletin Number Communications D DeviceNet™ Line Media C Conduit R ArmorConnect™ Power Media Enclosure Type F Type 4 (IP67) Base NS Short-Circuit Protection Bulletin 140 Current Rating (A) 10 10 A Rated Device 25 25 A Rated Device Base Only — no starter Base Module Renewal Part Product Selection Table G.
Appendix H PID Setup PID Loop The Bulletin 284 ArmorStart® Distributed Motor with sensorless vector control has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain a process feedback (such as pressure, flow, or tension) at a desired set point. The PID loop works by subtracting the PID feedback from a reference and generating an error value.
H-2 PID Setup Trim Control In Trim Control, the PID Output is added to the Speed Reference. In Trim mode, the output of the PID loop bypasses the accel/decel ramp as shown. Trim Control is used when Parameter 232 (PID Ref Sel) is set to option 5, 6, 7, or 8.
PID Setup H-3 PID Reference and Feedback Parameter 232 (PID Ref Sel) is used to enable the PID mode (Parameter 232 ¦ 0 PID Disabled) and to select the source of the PID Reference. If A132 (PID Ref Sel) is not set to 0 PID Disabled, PID can still be disabled by select programmable digital input options (Parameters 151…154) such as Jog, Local, or PID Disable. Option Description 0 PID Disabled Disables the PID loop (default setting) 1 PID Setpoint Selects Exclusive Control.
H-4 PID Setup PID Preload The value set in Parameter 239 (PID Preload), in Hertz, will be preloaded into the integral component of the PID at any start or enable. This will cause the drive’s frequency command to initially jump to that preload frequency, and the PID loop starts regulating from there.
PID Setup • H-5 Parameter 235 (PID Integ Time) The integral gain (units of seconds) affects how the regulator reacts to error over time and is used to get rid of steady state error. For example, with an integral gain of 2 seconds, the output of the integral gain component would integrate up to 100% of maximum frequency when the PID error is 100% for 2 seconds. A larger value for (PID Integ Time) makes the integral component less responsive, and a smaller value makes it more responsive.
H-6 PID Setup 3. At this point, the differential gain may not be needed. However, if after determining the values for Parameter 234 (PID Prop Gain) and Parameter 235 (PID Integ Time): • Response is still slow after a step change, increase Parameter 236 (PID Diff Rate). • Response is still unstable, decrease Parameter 236 (PID Diff Rate). The following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains. Figure H.
Appendix I Step Logic, Basic Logic and Timer/ Counter Functions Four Bulletin 284 ArmorStart® logic functions provide the capability to program simple logic functions without a separate controller. • Step Logic Function Steps through up to eight preset speeds based on programmed logic. Programmed logic can include conditions that need to be met from digital inputs programmed as Logic In1 and Logic In2 before stepping from one preset speed to the next.
I-2 Step Logic, Basic Logic and Timer/Counter Functions Step Logic Using Timed Steps To activate this function, set Parameter 138 (Speed Reference) to 6 Stp Logic. Three parameters are used to configure the logic, speed reference, and time for each step. • Logic is defined using Parameters 240…247 (Stp Logic x). • Preset Speeds are set with Parameters 170…177 (Preset Freq x). • Time of operation for each step is set with Parameters 250…257 (Stp Logic Time x).
Step Logic, Basic Logic and Timer/Counter Functions Step Logic Using Basic Logic Functions I-3 Digital input and digital output parameters can be configured to use logic to transition to the next step. Logic In1 and Logic In2 are defined by programming Parameters 151…154 …Digital Inx Sel… to Option 23 Logic In1 or Option 24 Logic In2. Example • Run at Step 0. • Transition to Step 1 when Logic In1 is true. Logic senses the edge of Logic In1 when it transitions from Off to On.
I-4 Step Logic, Basic Logic and Timer/Counter Functions Timer Function Digital inputs and outputs control the timer function and are configured with Parameters 151…154 (Digital Inx Sel) set to 18 Timer Start and 20 Reset Timer. Digital outputs (relay and opto type) define a preset level and indicate when the level is reached. Level Parameters 156 (Relay Out Level), 159 (Opto Out1 Level), and 162 (Opto Out2 Level) are used to set the desired time in seconds.
Step Logic, Basic Logic and Timer/Counter Functions I-5 Step Logic Parameters Digit 3 Digit 2 Digit 1 Digit 0 0 0 F 1 Setting Accel/Decel Parameters Used Step Logic Output State Commanded Direction 0 1 Off FWD 1 1 Off REV 2 1 Off No Output 3 1 On FWD 4 1 On REV 5 1 On No Output 6 2 Off FWD 7 2 Off REV 8 2 Off No Output 9 2 On FWD A 2 On REV b 2 On No Output Setting Setting Logic 0 Jump to Step 0 1 Jump to Step 1 2 Jump to Step 2 3 Jump
I-6 Step Logic, Basic Logic and Timer/Counter Functions Setting Description Logic 9 Step if Logic In1 is active (logically true) and Logic In2 is not active (logically false). A Step if Logic In2 is active (logically true) and Logic In1 is not active (logically false). XOR b Step after (Stp Logic Time x) and Logic In1 is active (logically true). TIMED AND C Step after (Stp Logic Time x) and Logic In2 is active (logically true).
. Publication 280-UM004A-EN-P - June 2009 Copyright ©2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
