Installation Instructions PowerFlex 400 AC Drive Packages for Fan & Pump Applications
Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Summary of Changes This manual contains new and updated information. New and Updated Information This table contains the changes made to this revision.
Summary of Changes Notes: 4 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013
Table of Contents Preface Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 General Precautions . . . . . . . . . . . .
Table of Contents Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Bypass Running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface The purpose of this manual is to provide basic information needed to install, start-up and troubleshoot PowerFlex® 400 Adjustable Frequency AC Drive Packages for Fan & Pump Applications. User documentation for the PowerFlex 400 Drive Packages for Fan & Pump Applications includes these Installation Instructions and the PowerFlex 400 User Manual, Publication 22C-UM001….
Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives.
Preface General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.
Preface Catalog Number Explanation The PowerFlex 400 Adjustable Frequency AC Drive Packages for Fan & Pump Applications catalog numbering scheme is shown below.
Chapter 1 Main Input Disconnect Package (Style A/M) This chapter describes the features and operation for the Main Input Disconnect Package (Style A/M).
Chapter 1 Main Input Disconnect Package (Style A/M) Main Fuses (FU1-FU3) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table 1. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines.
Main Input Disconnect Package (Style A/M) Chapter 1 Input Power Wiring Electrical Installation Use 75 °C rated copper conductors only for customer power wiring. Refer to the PowerFlex 400 User Manual for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings.
Chapter 1 Main Input Disconnect Package (Style A/M) Output Power Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages.
Main Input Disconnect Package (Style A/M) Chapter 1 Control and Signal Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about control and signal wiring. The Control I/O Terminal Block (TB1) and Relay Terminal Block (TB2) located on the drive Main Control Board provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring will be made at these terminals.
Chapter 1 Main Input Disconnect Package (Style A/M) Parameter Defaults (Style A/M) Parameter Name Output Freq Commanded Freq Output Current Output Voltage DC Bus Voltage Drive Status Fault 1 Code Process Display Output Power Elapsed MWh Elapsed Run Time Torque Current Drive Temp Elapsed kWh Number b001 b002 b003 b004 b005 b006 b007 b008 b010 b011 b012 b013 b014 b015 Default Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only R
Main Input Disconnect Package (Style A/M) Drawing Index Input Voltage Type NEMA/UL Type 1 208V AC NEMA/UL Type 12 NEMA/UL Type 4 NEMA/UL Type 3R Chapter 1 208V AC Input – Main Input Disconnect Drive Packages (Style A/M) Hp 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.
Chapter 1 Main Input Disconnect Package (Style A/M) 460V AC – Main Input Disconnect Drive Packages (Style A/M) Input Voltage Type NEMA/UL Type 1 460V AC NEMA/UL Type 12 18 Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.
Main Input Disconnect Package (Style A/M) Input Voltage Type NEMA/UL Type 4 460V AC NEMA/UL Type 3R Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.
DATE BY 3 INCOMING L11 R/L1 CONTROL BOARD P1 P2 AI1 10V 20MA POWERFLEX 400 U/T1 T1 POWER Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 3 4 5 AO2 10V 20MA 7 MOTOR 8 9 15 16 18 19 20 42 41 40 DWG. NO. 98D00697 - NEXT SH. 1 SH. NO. 11/24/04 1 38 42 41 40 39 37 38 39 36 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C2 B2 T S 1 2 3 AO1 10V 20MA CONTROL BOARD T/L3 S/L2 4 5 AO2 10V 20MA 6 7 AI1 10V 20MA 8 9 10 AI2 10V 20MA 11 12 SRC SNK 13 14 15 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) 16 POWERFLEX 400 ANALOG INPUT #2 17 ANALOG COM #2 18 OPTO OUTPUT (AT FREQUENCY) 19 20 RJ-45 SHIELD W/T3 V/T2 U/T1 R1 R2 R3 R4 R5 R6 GND T3 T2 T1 T3 T2 T1 MOTOR 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08
DATE BY 3 INCOMING L1 R/L1 CONTROL BOARD P1 P2 AI1 10V 20MA POWERFLEX 400 R/L1 T1 POWER MOTOR 4 5 7 8 9 10 11 12 13 14 16 19 20 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 1 42 SH. NO. 41 42 1 40 41 NEXT SH. 39 40 98D01888 - 1 38 39 DWG. NO. 37 38 ENG.
BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 5 7 8 10 11 12 13 14 16 19 20 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 DWG. NO. 98D01887 - 1 NEXT SH. 1 SH. NO. 1 41 ENG. AWR/ACI DATE 10/5/06 40 41 46 45 44 43 42 39 40 300HP 275 275 354 38 39 250HP 275 275 260 37 38 DRIVE HORSEPOWER CB1-L1, L2, L3 GROUND LUG DRIVE-R, S, T & PE 36 37 TERMINAL TORQUE VALUES - INCH POUNDS 35 36 42 34 35 CHK.
3 INCOMING 31 R2 L1 FU1 H1 FU4 230V FU5 L21 LT1 X2 OPTIONAL LINE REACTOR R R/L1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 AO2 10V 20MA AI1 10V 20MA P1 P2 U/T1 T1 T1 H4 DRIVE FAULT MOTOR 4 5 AUTO START 3 6 HAND 7 8 SS1 OFF 9 46 45 44 43 DESCRIPTION START SOURCE SPEED REF AUTO MODE DIGITAL IN2 SET ANALOG IN 2 SEL START AT POWERUP DEFAULT 3 2-W LVL SENS" 2 "ANALOG IN 1" 1 "HND-OFF-AUTO" 3 "LOCAL" 2 "0-10V" 0 "DISABLED" CHANGE TO 6 2-W LVL SENS" 3 "ANALOG
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 f R2 FAULT SEE NOTE 1 R3 G DRIVE FAULT POWER ON PARAMETER P036 P038 P042 T052 T073 A165 R G 1 34 2 4 5 AUTO START 18 AWG BLU 3 35 6 6 HAND 7 AI1 10V 20MA 8 SS1 OFF 9 AUTO 10 AI2 10V 20MA REV. H 11 13 13 DATE 6/25/08 BY AWR 14 14 MANUAL SPEED P1 12 11 12 SRC SNK 16 17 ECN/CR. NO. 15 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) 19 20 DR. BY REH/ACI DATE 2/1/06 18 PE W/T3 V/T2 U/T1 24 CHK.
3 INCOMING L1 208V 230V FU5 23 H4 HTR G X2 L21 L31 FU9 FU10 FU11 OPTIONAL LINE REACTOR R R/L1 AO2 10V 20MA AI1 10V 20MA P1 P2 ANALOG OUTPUT #2 (OUT CURRENT 0-10V) U/T1 T1 T1 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 115VAC H3 24 31 X2 T LT2 LT1 R Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 4 G PARAMETER SETTING CHANGES JP 2 PE 3 L3 1 34 2 4 5 AUTO START 3 AO1 10V 20MA CONTROL BOARD T/L3 CHANGE TO 6 2-W L
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 DATE BY CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 DATE BY CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 DATE BY CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11. IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 DATE BY INCOMING L1 CB1 CONNECTIONS SUPPLIED BY CUSTOMER IF THE INTERLOCK CONTACT IS USED, THE JUMPER FROM TERMINALS 1 TO 3 MUST BE REMOVED AND THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD BE RELOCATED TO CONNECT TERMINALS 1 TO 11.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 3 FUNCTION LOSS 1 RUN/FWD 34 2 3 SOFTWARE ENABLE AO1 10V 20MA CONTROL BOARD 5 AUTO START 4 DIGITAL COMMON 12 DIGITAL INPUT 1 (PURGE) 11 35 6 7 AI1 10V 20MA 8 PURGE 9 10 OFF X 1 AUTO FREEZE/FIRE STATS X X HAND INTERLOCKS
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED GND 400 DS1 ECN/CR. NO. (20HP @ 460VAC SHOWN) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED UL FU3 178358-02 POWER TERMINAL BLOCK BY ECN/CR. NO. (40HP @ 460VAC SHOWN) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED GND BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/04 (30HP SHOWN) ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED GND ON BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/04 (100HP @ 460VAC SHOWN) 09 DS1 08 09 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 42 41 40 39 ENG. DATE 37 CHK. BY JFH/ACI DATE 5/18/04 36 37 DWG. NO. 95D00760 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 35 36 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
DATE BY SIGNAL TERMINAL BLOCK PORT DS1 L2 L3 ON GND REV. DATE BY ECN/CR. NO. CHK. BY JFH/ACI DATE 5/27/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF400, FRAME E, STYLE A, 50HP @ 208VAC DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED SIGNAL TERMINAL BLOCK L1 L3 ON GND BY ECN/CR. NO. ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED ON REV. DATE BY PORT NET A Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 250HP THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED POWER OUTPUT TERMINALS REV. DATE BY ECN/CR. NO. DR. BY REH/ACI DATE 10/12/06 CHK. BY AWR/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED Suitable for installation in a Compartment Handling Conditioned Air C UL US LISTED LR1 DS1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 PE GROUND INDUSTRIAL CONTROL EQUIPMENT 38MN L3 L2 L1 REV. A B C D DATE 6/2/04 11/24/04 2/2/11 4/2/12 BY JRF JRF DJK JCK ECN/CR. NO. (10HP SHOWN) DR.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED DS1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 (20HP @ 460VAC SHOWN) REV. A DATE 4/2/12 BY JCK ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED C UL US LISTED LR1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DR. BY JRF/ACI DATE 5/17/05 CHK. BY JFH/ACI DATE 5/17/05 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DR. BY JRF/ACI DATE 5/18/05 CHK. BY JFH/ACI DATE 5/18/05 ENG. DATE 42 41 40 DWG. NO. 95D01368 - NEXT SH. 1 SH. NO. 1 38 42 41 40 39 37 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/05 CHK. BY JFH/ACI DATE 5/17/05 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/05 C UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW REV. DATE H 6/22/2011 I 4/5/12 BY DJK JCK BY REH JCL REH REH JCL ALB ALB T ECN/CR. NO. REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 2/7/08 F 6/20/08 G 9/21/09 ECN/CR. NO. 42 41 40 DR. BY REH/ACI DATE 11/21/05 CHK. BY JCL/ACI DATE 2/17/06 ENG. JFH/ACI DATE 11/21/05 DWG. NO. 95D01575 - NEXT SH. 1 SH. NO.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW REV. H TB BY DJK ECN/CR. NO.
TB REV. A P1 P2 DC- U/ T1 400 V/ T2 W/ T3 ECN/CR. NO. OUTPUT POWER TERMINAL BLOCK T/ L3 INSIDE VIEW T CF1 30 X2 G THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. A THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 40-50HP @ 208VAC NEMA 12 29 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 34 35 DR. BY ALB/ACI DATE 8/07/08 CHK.
FRONT VIEW TB REV. A T/ L3 V/ T2 W/ T3 TB1 OUTPUT POWER TERMINAL BLOCK U/ T1 P1 P2 DCFRAME SIZE E PANEL MOUNT S/ L2 BC INSIDE VIEW DOC T DIC FU6 T CF1 CB1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE 6/24/11 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 75-100HP @ 460VAC NEMA 12 29 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 34 35 DR. BY ALB/ACI DATE 8/07/08 CHK.
FRONT VIEW PF400_FRAME-F TH1 L3 FU7 125HP CB1 L1 L2 L3 150HP CB1 L1 L2 L3 OPTIONAL CIRCUIT BREAKER 13 12 11 10 09 08 07 06 05 04 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 34 35 REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 8/12/08 BY REH JCL REH REH ALB THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED TB REV. A B 34 35 DATE 6/22/11 4/5/12 BY DJK JCK ECN/CR. NO. HTR (OPTIONAL) TB T INSIDE VIEW DR. BY ALB/ACI DATE 7/7/08 CHK. BY DATE ENG. DATE (DOOR NOT SHOWN FOR CLARITY) SECONDARY X2 F1 F2 X1 150VA FU5 FU4 TA-2-69302 H1 H2 H3 H4 PRIMARY DWG. NO. 95D02442 - NEXT SH. 1 SH. NO.
TB REV. A B C D E F G TB T H1 X2 H2 T Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 H4 X1 H5 BY REH JCL REH REH ALB DJK JCK ECN/CR. NO. F2 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME C, STYLE A, 3-10HP @ 208VAC, 7.5-20HP @ 480VAC NEMA 4 33 32 31 30 42 41 40 39 38 37 36 35 34 35 DR.
01 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE 2/1/06 8/3/06 11/15/06 12/21/06 7/9/08 6/23/11 T1 400 U/ V/ T2 BY REH JCL REH REH ALB DJK PE GROUND W/ T3 TB INSIDE VIEW HTR (OPTIONAL) H1 X2 H3 FU5 FU4 PRIMARY H4 F1 F2 SECONDARY 1500VA TA-2-54525 H2 T X1 H5 30 X2 G THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
FRONT VIEW TB REV. A DATE 6/23/11 S/ L2 P1 P2 DC- U/ T1 400 V/ T2 W/ T3 HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T/ L3 H1 X2 H2 T H4 X1 H5 30 X2 G A/C PWR CB1 L1 L2 L3 30 X2 G A/C PWR 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY DJK ECN/CR. NO. INSIDE VIEW 42 41 40 34 35 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW REV. A DATE 2/24/11 BY DJK T FU6 H2 H3 PRIMARY H4 H5 30 X2 G A/C PWR L1 L2 CB1 L3 OPTIONAL CIRCUIT BREAKER A/C PWR 19 18 17 16 15 14 13 12 11 10 09 08 07 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 34 35 ECN/CR. NO. DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
FRONT VIEW TB REV. A DATE 6/23/11 S/ L2 P1 P2 DC- U/ T1 V/ T2 W/ T3 HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T/ L3 H1 X2 H2 T H4 FU8 FU7 FU6 X1 H5 30 X2 G A/C PWR CB1 30 X2 G A/C PWR L1 L2 L3 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY DJK ECN/CR. NO. INSIDE VIEW 42 41 40 34 35 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
FRONT VIEW TB REV. A B DATE 3/11/10 6/24/11 T FU6 H2 A H4 H5 30 X2 G A/C PWR L2 L3 30 X2 G A/C PWR THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW 34 35 REV. DATE A 2/2/06 B 8/3/06 C 11/15/06 D 12/22/06 E 8/12/08 F 6/24/11 BY REH JCL REH REH ALB DJK ECN/CR. NO. DR.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED TB REV. DATE A 2/1/06 B 8/3/06 C 11/14/06 D 12/21/06 E 6/20/08 F 6/22/2011 G 4/5/12 BY REH JCL REH REH ALB DJK JCK TB T CF1 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 ECN/CR. NO. DR. BY REH/ACI DATE 11/17/05 CHK. BY JCL/ACI DATE 02/17/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW TB REV.
4 REV. A B V/ T2 W/ T3 HTR (OPTIONAL) DOC BC T DIC CF1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 34 35 DATE 06/24/11 4/5/12 BY DJK JCK ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
FRONT VIEW REV. A B DATE 6/24/11 4/5/12 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 34 35 ECN/CR. NO. DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 40-50HP @ 208VAC NEMA 3R ENG. JFH/ACI DATE DWG.
4 REV. A B V/ W/ TB1 HTR (OPTIONAL) OUTPUT POWER TERMINAL BLOCK T CF1 25 24 23 22 21 20 19 18 17 16 15 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 34 35 DATE 6/24/11 4/5/12 BY DJK JCK ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
FRONT VIEW Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 REV. A B DATE 6/24/11 4/5/12 FU5 FU4 42 41 40 39 38 37 34 35 DR. BY ALB/ACI DATE 8/07/08 CHK. BY JCL/ACI DATE DOOR NOT SHOWN FOR CLARITY THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE LAYOUT DRAWING PF400, FRAME E, STYLE A, 75-100HP @ 460VAC NEMA 3R ENG.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FRONT VIEW TB U/ V/ W/ T1 T2 T3 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 34 35 REV. DATE A 2/1/06 B 08/03/06 C 11/14/06 D 12/21/06 E 8/12/08 F 6/27/11 BY REH JCL REH REH ALB DJK ECN/CR. NO. DR. BY REH/ACI DATE 11/17/05 FU5 FU4 SECONDARY X2 F1 F2 X1 500VA CHK.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE BY O F F ON 50D00505 REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. 3.50" [88.90mm] 42 41 40 DR. BY JRF/ACI DATE 4/2/04 CHK. BY JFH/ACI DATE 4/2/04 ENG. DATE DWG. NO. 95D00689 - NEXT SH. 1 SH. NO. 11/24/04 1 42 41 40 39 38 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 37 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 42.61" [1082.36mm] BY 18.63" [473.08mm] REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 CHK. BY JFH/ACI DATE 4/2/04 8.87" [225.42mm] 6.44" [163.51mm] 4.00" [101.60mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 43.00" [1092.20mm] BY 0.41" [ 10.32mm] 11.54" [293.21mm] 13.82" [350.92mm] REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 12.00" [304.80mm] 9.00" [228.60mm] 6.00" [152.40mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE 43.00" [1092.20mm] BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 12.00" [304.80mm] 9.00" [228.60mm] 6.00" [152.40mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A 50HP @ 208VAC 42 41 40 CHK. BY JFH/ACI DATE 4/2/04 DWG. NO.
01 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON 0.41" [ 10.32mm] 0.41" [ 10.32mm] 3.25" [82.55mm] REV. 13.96" [354.61mm] 11.69" [296.86mm] DATE BY ECN/CR. NO. 7.75" [196.85mm] 11.25" [285.75mm] 14.75" [374.65mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 DATE 50.00" [1270mm] 3.68" [94mm] O F F ON 250HP (CIRCUIT BREAKER) DR. BY REH/ACI DATE 10/11/06 CHK. BY AWR/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON REV. A DATE 4/29/08 BY ECN/CR. NO. TGM CHK. BY AWR/ACI DATE 10/12/06 22 DR. BY REH/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 DATE O F F ON REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. 3.00" [76.20mm] Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 DR. BY JRF/ACI DATE 5/17/04 CHK. BY JFH/ACI DATE 5/17/04 ENG. DATE DWG. NO. 95D00690 - NEXT SH. 1 SH. NO. 11/24/04 1 42 41 40 39 38 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 37 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 SH. NO. 16 16 42 41 40 DWG. NO. 15 15 42 41 40 39 14 14 39 13 13 NEXT SH. 12 12 ENG. DATE 11 11 CHK. BY DATE 10 10 DR. BY DATE 09 09 TITLE 08 08 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 07 07 BY 06 06 DATE 05 05 ECN/CR. NO.
01 DATE BY 49.61" [1260.17mm] ON REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/16/05 4.00" [101.60mm] 6.44" [163.53mm] 0.88" [ 22.23mm] 06 05 04 03 02 01 NET A MOD Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 42 41 40 CHK. BY JFH/ACI DATE 5/16/05 ENG. DATE DWG. NO. 95D01359 - NEXT SH. 1 SH. NO. 1 42 41 40 39 38 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. CHK. BY JFH/ACI DATE 5/16/05 ENG. DATE AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/16/05 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE A, W/LINE REACTOR 40-50HP @ 208VAC & 50-100HP & 460VAC 42 41 40 CHK.
01 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON 0.41" [ 10.32mm] 0.41" [ 10.32mm] REV. 11.69" [296.86mm] 13.96" [354.61mm] DATE BY ECN/CR. NO. 7.75" [196.85mm] 11.25" [285.75mm] 14.75" [374.65mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A D O F F ON E B ON C DATE 2/1/06 8/3/06 5/21/07 2/26/08 6/26/08 BY REH JCL JCL AWR ALB ECN/CR. NO. A B C D E 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 34.50 [876] 19.88 [505] 34.50 [876] 73.50 [1867] 73.50 [1867] 61.50 [1562] 61.50 [1562] 37.50 [953] 37.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DR. BY REH/ACI DATE 11/14/05 CHK. BY JCL/ACI DATE 02/17/06 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 SH. NO. 1 38 38 1 37 37 NEXT SH. 36 36 95D01551 - 35 35 DWG. NO. 34 34 ENG. JFH/ACI DATE 11/14/06 33 33 42 41 40 39 32 32 39 31 31 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON E B ON BY JCL JCL JCL JCL ALB ECN/CR. NO. A B C D E D REV. DATE A 02/17/06 B 8/3/06 C 8/14/06 D 01/30/08 E 8/14/08 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 26 27 28 29 30 31 32 33 27 28 29 30 31 32 33 42 41 40 ENG. JFH DATE 11/14/05 DWG. NO. 95D01550 - NEXT SH. 1 SH. NO.
Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) This chapter describes the features and operation for the 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N).
Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Main Fuses (FU1-FU3) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table 5. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines.
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Contactors (DIC, DOC, BC) Allen-Bradley Bulletin 100 Contactors are provided for all ratings. The contactors function as follows: 1. Drive-input contactor (DIC) opens and closes input to the drive. 2. Drive-output contactor (DOC) opens and closes the connection between the drive and the motor. 3. Bypass contactor (BC) opens and closes the connection to line-start the motor.
Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Table 6 - Overload Ratings Drive Rating Input Voltage 208V AC – 3-Phase 460V AC – 3-Phase 88 kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Control Transformer (T1) 115V AC control power is obtained via a supplied control power transformer. The control transformer is fused on the primary. Bypass Control Interface (CP1) The operator interface on the bypass option box shows the following LEDs: • Ready (green) - On when power is applied to the drive-bypass unit. • Interlock Open (amber) - On when the customer interlock or Aux Fault is de-energized.
Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Input Power Wiring Electrical Installation Use 75 °C rated copper conductors only for customer power wiring. Refer to the PowerFlex 400 User Manual for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings.
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 Output Power Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages.
Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Control and Signal Wiring Refer to the PowerFlex 400 User Manual for additional detailed information about control and signal wiring. The Signal Terminal Block (TB1 Terminals 1…20 and R1…R6) located on the drive Main Control Board and Control Terminal Block (TB1 Terminals 31…40) located inside the Option Cabinet provide terminals for interfacing customer supplied control inputs and outputs.
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Customer Connections Chapter 2 The 3 Contactor Full Feature Bypass with Disconnect Package is set up to accommodate the following customer supplied contacts. Contacts should be rated for 120V AC. Interlock The “Interlock” input functions as an Enable input when operating in either Drive or Bypass mode. Opening of the “Interlock” input (T31-T32) will prevent the drive/motor from running.
Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Purge A “Purge” input can be wired to terminals 37-38. When this input is closed, the motor will run at the Purge Frequency, which is defined by Parameter A141 [Purge Frequency], assuming the following conditions exist. • SS1 is either in the DRIVE or BYPASS position. • SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass Control Panel (CP1) is in position A.
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Parameter Defaults (Style B/N) Parameter Name Output Freq Commanded Freq Output Current Output Voltage DC Bus Voltage Drive Status Fault 1 Code Process Display Output Power Elapsed MWh Elapsed Run Time Torque Current Drive Temp Elapsed kWh Number b001 b002 b003 b004 b005 b006 b007 b008 b010 b011 b012 b013 b014 b015 Default Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read O
Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Drawing Index Input Voltage Type NEMA/UL Type 1 208V AC NEMA/UL Type 12 NEMA/UL Type 4 NEMA/UL Type 3R 96 208V AC – 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Hp 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.5 10 15 20 25 30 40 50 3 5 7.
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2 460V AC – 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Input Voltage Type NEMA/UL Type 1 460V AC NEMA/UL Type 12 Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3 5 7.5 10 15 20 25 30 40 50 60 75 100 3 5 7.
Chapter 2 Input Voltage 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Type NEMA/UL Type 4 460V AC NEMA/UL Type 3R 98 Hp 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 7.
f 1 38 33 230V 41 H4 43 44 45 1 48 2 49 3 BC 45 DIC 46 BC 44 DIC X2 DRIVE INPUT CONTACTOR 61 AI1 10V 20MA P1 P2 V FUNCTION LOSS T3 T2 T1 MOTOR 08 07 06 05 04 03 35 36 37 9 C 38 42 X2 BC 40 39 40 39 X2 BYPASS CONTACTOR 2 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 13 12 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED B A 32 31 REMOVE JUMPER IF INTERLOCK USED P1 2
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED AUTO BYPASS SS2 MOTOR OFF NOEM HAND DRIVE SS1 TEST TEST RED2 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 TO "D" B P1 BY DR TEST
DATE BY 34 35 36 37 9 38 41 42 43 44 45 1 T 48 2 49 3 X2 BC DOC DIC 50 BC 46 45 A OL BC 40 39 51 47 44 40 39 P1 BC X2 DOC DIC X2 BYPASS PANEL SEE SHEET 2 BYPASS CONTACTOR (13, 15 )(19, __)(21, __) DRIVE OUTPUT CONTACTOR (17, 17 )(35, 35 )(35, __) DRIVE INPUT CONTACTOR (15, __) 61 S R/L1 S/L2 R 63 2 68 63 3 64 64 4 5 65 69 AO1 10V 20MA T DOC 6 67 7 AI1 10V 20MA 8 9 10 DR.
DATE BY DRIVE SS1 TEST BYPASS CONN1-12 IR A D1 P1 R1 TEST RED1 "B" CONN1-15 CONN1-9 HAND HAND D3 FL R3 A B TEST RED3 PUR PURGE AUTO WIRE E ON HAND BY TEST DR LED2 A CONN1-1 CONN1-14 BY AWR REH JCK ECN/CR. NO. CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 DR.
DATE BY 34 35 36 37 9 38 41 42 43 44 45 1 48 2 49 3 X2 BC DOC DIC 50 46 BC 45 A OL BC 40 39 51 47 44 40 39 BC X2 DOC DIC X2 2 BYPASS PANEL SEE SHEET 2 BYPASS CONTACTOR (13, 15 )(19, __)(21, __) DRIVE OUTPUT CONTACTOR (17, 17 )(35, 35 )(35, __) DRIVE INPUT CONTACTOR (15, __) 61 S R/L1 S/L2 R 63 2 68 63 3 64 64 4 5 65 69 AO1 10V 20MA T DOC 6 67 7 AI1 10V 20MA 8 9 10 DR.
DATE BY DRIVE SS1 TEST BYPASS CONN1-12 IR A D1 P1 R1 TEST RED1 "B" CONN1-15 CONN1-9 HAND HAND D3 FL R3 A B TEST RED3 PUR PURGE AUTO WIRE E ON HAND BY TEST DR LED2 A CONN1-1 CONN1-14 BY AWR REH JCK ECN/CR. NO. CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 DR.
DATE 35 36 37 9 C 38 41 42 43 44 45 1 48 2 49 3 X2 DOC DIC BC 50 46 51 47 BC DOC 40 39 40 39 X2 SUPPRESSORS AS REQUIRED OL BC DIC X2 C2 BYPASS CONTACTOR DRIVE OUTPUT CONTACTOR DRIVE INPUT CONTACTOR C1 T 61 2 DOC 63 1 68 63 3 3 64 64 4 4 65 69 AO1 10V 20MA 5 5 67 AO2 10V 20MA 6 DOC 65 CONTROL BOARD T/L3 7 7 AI1 10V 20MA 8 9 1 10 AI2 10V 20MA 13 14 15 16 17 18 19 OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE MODE) WILL REQUIRE MANU
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. A B C D E F DATE 11/24/04 5/18/05 6/8/07 6/25/08 1/31/11 4/10/12 BY JRF JRF REH AWR JLD JCK CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 DATE BY 31 31 BYPASS PURGE B A 12 REMOVE JUMPER IF INTERLOCK USED INTERLOCKS REMOVE JUMPER IF INTERLOCK USED FREEZE/FIRE STATS AUTO START APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 34 37 TB1 DOC OL BC FU7 (150HP) FU6 32 33 13 32 1 35 36 38 TB1 21 P
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. DATE A 02/17/06 B 8/3/06 C 6/8/06 D 5/14/08 E 2/11/09 F 11/09/09 G 4/10/12 BY JCL JCL REH JCL ALB ALB JCK CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 DATE BY OPTIONAL WITH ENC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. H I DATE 12/18/08 4/10/12 BY AWR JCK CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 DATE BY 31A INTERLOCKS B A 12 REMOVE JUMPER IF INTERLOCK USED APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED OPTIONAL WITH ENC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A ON B P1 BY DR TEST 18K-1/4W R2 MOV TEST RED2 RED1 IR FL ON HAND BY TEST DR LED2 A INTERLOCK OPEN LED1 G READY CONN1-1 CONN1-14 CONN1-15 REV. DATE A 02/17/06 B 8/3/06 C 3/19/07 D 12/05/08 E 12/10/08 BY JCL JCL JCL JCL AWR CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 ECN/CR. NO. HAND HAND DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 DATE BY OPTIONAL WITH ENC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED B IR FL ON HAND BY TEST DR LED2 A "B" CONN1-1 CONN1-14 CONN1-15 CONN1-4 CONN1-5 CONN1-6 CONN1-7 CONN1-8 CONN1-11 CONN1-9 HAND BY JCL JCL REH REH JCK D3 FL R3 A B TEST RED3 PUR REV. A B C D E DATE 2/17/06 8/3/06 9/13/06 6/8/07 4/10/12 HAND ECN/CR. NO.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 DATE BY f DS1 6 7 8 9 10 CONNECTIONS SUPPLIED BY CUSTOMER PO38 [SPEED REFERENCE] =3 "ANALOG In2". WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 DATE BY 1 L3 L2 L1 3 4 AO2 10V 20MA 6 7 MAIN DISCONNECT SWITCH 5 DS1 AO1 10V 20MA 8 AI1 10V 20MA 9 10 CONNECTIONS SUPPLIED BY CUSTOMER WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 DATE BY 1 L3 L2 L1 3 4 CB1 6 MAIN CIRCUIT BREAKER 5 AO2 10V 20MA 7 8 AI1 10V 20MA 9 10 CONNECTIONS SUPPLIED BY CUSTOMER WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 DATE BY 1 DS1 6 7 8 9 10 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED CONNECTIONS SUPPLIED BY CUSTOMER PO38 [SPEED REFERENCE] =3 "ANALOG In2". WHEN IN "AUTO MODE" SPEED REFERENCE WILL COME FROM 0-10V SOURCE WIRED TO ANALOG INPUT #1.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 6 7 AI1 10V 20MA 8 9 10 AI2 10V 20MA 11 12 SRC SNK 13 14 15 16 18 17 OPTO OUTPUT (AT FREQUENCY) RJ-45 SHIELD 20 SPEED REF. INPUT 4-20MA, 250 OHM INPUT IMPEDANCE 2 19 #2 RELAY N.O. (MOTOR RUNNING) #1 RELAY COMMON #1 RELAY N.O. (READY/FAULT) W/T3 V/T2 R1 R2 R3 R4 R5 R6 #1 RELAY N.C. REV. A DATE 11/14/06 GND GROUND DS1 L2 L3 BY REH ECN/CR. NO. MG DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 T BC DIC DOC DS1 L3 L2 L1 REV. A B C D E F DATE 6/2/04 11/24/04 5/1/07 11/1/07 2/2/11 4/2/12 BY JRF JRF REH AWR DJK JCK ECN/CR. NO. INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK OUTPUT POWER TERMINAL BLOCK CONTROL TERMINAL BLOCK (10HP SHOWN) ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 BC DS1 L3 L2 L1 REV. A B C OUTPUT POWER TERMINAL BLOCK DATE 5/1/07 11/1/07 4/2/12 BY REH AWR JCK ECN/CR. NO. INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK (20HP @ 460VAC SHOWN) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED P1 C D E F CONN2 CONN1 UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN C 4 35 A B B P2 A ABC CP1 4 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 8 -1 NC 04 DOC -3 NO 03 2 A2 A1 -4 01 NC 1 4 NO 3 NOEM 7 L3 5 L2 3 L1 1 L3 A2 A1 A2 A1 5
42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED T1 4 3 NC NC 6 5 T3 L3 -2 -4 -4 4 T2 L2 6 5 T3 L3 OL AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE -2 -3 NO -4 -3 NO -4 -1 NC T1 3 -3 NO 2 L1 -4 -3 NO -4 -3 NO -1 NC -3 NO 1 CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 BC 2 1 T1 L1 4 3 T2 L2 6 5 DIC T3 L3 OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T REV.
42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 3 NC NC 6 5 T3 L3 -2 -4 -4 4 3 T2 L2 6 5 T3 L3 OL AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE -2 -3 NO -3 NO -4 -4 -3 NO T1 L1 -1 NC 2 1 -4 -3 NO -3 NO -4 -3 NO -1 NC CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 BC 2 1 T1 L1 4 3 T2 L2 6 5 DIC L1 T3 L3 OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T REV.
BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 32 33 34 35 36 37 38 39 40 DATE 5/1/07 11/1/07 BY REH AWR ECN/CR. NO. DR. BY JRF/ACI DATE 5/18/04 C UL US LISTED A B P1 D E F CONN2 CONN1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 32 33 34 35 36 37 38 39 40 3 L2 4 T2 1 L1 2 T1 DOC 6 T3 5 L3 OL 4 T2 3 L2 5 L3 1 L1 6 T3 2 T1 CONTROL TERMINAL BLOCK 2 T1 1 L1 BC 4 T2 3 L2 DIC 6 T3 5 L3 OFF ON FU5 FU4 H2 H3 PRIMARY REV. A B X2 X1 H4 DATE 5/1/07 11/1/07 SECONDARY F1 F2 TA-2-69302 H1 T BY REH AWR ECN/CR. NO. C UL US LISTED DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 4 T2 2 T1 6 T3 5 L3 OL 4 T2 3 L2 5 L3 1 L1 6 T3 2 T1 4 T2 3 L2 CONTROL TERMINAL BLOCK 2 T1 1 L1 DIC FU1 BC 6 T3 5 L3 OFF ON X2 REV. A B C FU5 FU4 H2 H3 PRIMARY X1 H4 DATE 5/1/07 11/1/07 4/3/12 SECONDARY F1 F2 TA-2-69302 H1 T BY REH AWR JCK ECN/CR. NO. US LISTED UL CHK.
P1 E F T3 44 32 44 32 43 NO 43 NO 31 NC 31 NC 3 L2 5 L3 31 32 33 34 35 36 37 38 39 40 31 32 33 34 35 36 37 38 39 40 2 T1 4 T2 6 T3 22 14 21 NC 13 NO DOC 1 L1 MG 6 T3 5 L3 22 14 14 22 21 NC 13 NO 2 T1 1 L1 5 L3 DATE 11/1/07 4/5/12 BY AWR JCK ECN/CR. NO. DR. BY REH/ACI DATE 9/21/06 CONTROL TERMINALS 31 32 33 34 35 36 37 38 39 40 MG 31 32 33 34 35 36 37 38 39 40 TB1 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 F2 46 45 44 CHK.
C D 8 E F CONN2 CONN1 TB2 44 32 44 32 43 NO 43 NO 31 NC 31 NC 3 L2 5 L3 2 T1 6 T3 43 NO 44 32 44 32 43 NO 31 NC 31 NC 300HP 4 T2 22 14 21 NC 13 NO DOC 1 L1 TB1 6 T3 5 L3 OL 4 T2 22 14 21 NC BC 3 L2 13 NO 2 T1 1 L1 14 22 21 NC 13 NO CB1 H1 2 T1 1 L1 5 L3 T 4 T2 H4 6 T3 DIC 3 L2 REV. A DATE 11/1/07 BY AWR ECN/CR. NO. DR.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 178358-02 4 T TB2 TB1 BC DS1 L1 L2 L3 C2 L3 L2 L1 REV. A B C D E DATE 6/2/04 11/24/04 11/1/07 2/2/11 4/3/12 INPUT POWER TERMINAL BLOCK POWER TERMINAL BLOCK SIGNAL TERMINAL BLOCK BY JRF JRF AWR DJK JCK OUTPUT POWER TERMINAL BLOCK ECN/CR. NO. (BOTTOM VIEW) ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 178358-02 4 DS1 BY AWR JCK ECN/CR. NO. (20HP @ 460VAC SHOWN) (BOTTOM VIEW) THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A B P1 B P2 A ABC 4 E F UL US LISTED SO: _____ POWERFLEX M/N ______ __HP MAX AC INPUT: 460V ___A 3PH INPUT FREQUENCY: 50/60Hz MAX AC OUTPUT: 0-460V ___A 3PH OUTPUT FREQUENCY: 3-60Hz I/M _______ ENCLOSURE TYPE: TYPE 1 Reliance Electric INDUSTRIAL CONTROL EQUIPMENT 38MN C 610293-241A UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN C
42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED OUTPUT POWER TERMINAL BLOCK 2 T1 54 -4 -2 -3 NO L1 53 -1 NC 1 4 3 NC NC 6 5 T3 L3 -2 -4 -4 L2 5 L3 2 T1 4 T2 6 T3 OL -2 4 3 T2 L2 6 5 T3 L3 -2 -1 NC T1 L1 -3 NO 2 1 DIC -4 -1 NC 3 -3 NO L1 -4 -3 NO -4 -3 NO -1 NC -3 NO 1 BC CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 DOC OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T LR1 SECONDARY X2 F1 F2 X1 REV.
42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED T1 OUTPUT POWER TERMINAL BLOCK 54 -4 2 L1 -2 -3 NO 1 53 -1 NC 4 3 T2 NO62 NO61 L2 NC NC 6 5 T3 L3 DOC -3 NO -2 -4 -1 NC T1 95 T2 OL 4 96 97 4 T2 BC 3 L2 98 6 T3 5 L3 6 T3 -3 NO -2 -4 -1 NC 1 L1 2 T1 4 3 T2 L2 6 5 DIC T3 L3 FU1 CONTROL TERMINAL BLOCK 2 2 T1 1 L1 BC OFF ON TA-2-69301 FU5 FU4 H1 H2 H3 H4 PRIMARY T LR1 REV.
42 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED T1 4 3 NC NC 6 5 T3 L3 -2 -4 -4 2 NC 4 T2 L2 NO 6 5 T3 L3 96 T1 95 T2 97 6 OL 4 96 98 T3 -2 4 3 T2 L2 6 5 T3 L3 -2 -1 NC T1 L1 ON FU5 FU4 H1 H2 H3 H4 PRIMARY T TA-2-69301 LR1 OFF -3 NO 2 1 DIC -4 -1 NC T1 3 -3 NO 2 L1 -4 -3 NO -4 -3 NO -1 NC -3 NO 1 CONTROL TERMINAL BLOCK T2 NO62 NO61 L2 BC L1 REV.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 98 6 T3 2 T1 1 L1 4 T2 3 L2 6 T3 5 L3 LR1 FU5 FU4 H2 H3 PRIMARY REV. A B X2 X1 H4 DATE 11/1/07 6/26/08 SECONDARY F1 F2 TA-2-69302 H1 T BY AWR AWR ECN/CR. NO. C UL US LISTED INDUSTRIAL CONTROL EQUIPMENT 38MN CHK. BY JFH/ACI DATE 5/18/05 ENG. DATE E F THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
4 TB1 T3 REV. DATE A 2/3/06 B 8/3/06 C 11/15/06 D 12/22/06 E 6/20/08 F 6/22/2011 G 4/3/12 BY REH JCL REH REH ALB DJK JCK T1 4 L1 3 T2 6 L2 5 T3 14 NO L3 13 NO 13 NO 43 NO 2 T1 4 T2 6 L2 5 BC L1 3 T3 L3 13 NO 14 PE GROUND 44 44 T OL 14 2 1 T1 4 L1 3 T3 14 NO L3 13 NO FU8 T2 6 L2 5 DIC 19 18 17 16 15 14 13 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 MTR GROUND OUTPUT POWER TERMINAL BLOCK DR. BY REH/ACI DATE 11/21/05 CHK.
6 4 P1 5 DRIVE TEST BYPASS BYPASS RUN FRONT VIEW TB2 TB1 LR (OPTIONAL) SIGNAL TERMINAL BLOCK R/ L1 S/ L2 P1 P2 DC- U/ T1 V/ T2 BY REH JCL REH REH AWR ALB DJK TB2 OUTPUT POWER TERMINAL BLOCK T/ L3 400 W/ T3 TB1 -2 -4 -3 NO -1 NC 2 1 T1 L1 4 3 T2 L2 6 5 DOC -2 -4 -1 NC -3 NO T2 6 5 T3 L3 -2 -4 T -2 -4 -1 NC 4 L2 -3 NO T1 3 BC -3 NO 2 L1 -1 NC OL T3 L3 1 L2 -3 NO -2 -4 -1 NC 2 1 L3 T1 L1 6 5 T3 L3 FU6 T2 L2 CF1 4 3 DIC L1 L2 L3
4 P1 5 DRIVE TEST BYPASS TB2 31 32 33 34 35 36 37 38 39 40 G T1T2 T3 PF400_FRAME-E 4 3 T2 NO62 NO61 L2 NC NC 6 5 T3 L3 LR (OPTIONAL) -2 T1 54 2 L1 53 -3 NO 1 -4 -1 NC DOC -2 -4 2 NC 4 3 T2 L2 NO 6 5 T3 L3 96 T1 95 4 96 T2 97 6 98 T3 -2 -3 NO 2 1 OL -4 -3 NO -4 -3 NO T1 L1 -1 NC 2 1 -4 -3 NO -4 -3 NO -4 -3 NO -1 NC BC T1 L1 T2 L2 6 5 T3 L3 CF1 4 3 DIC OPTIONAL CIRCUIT BREAKER 21 20 19 18 17 16 15 14 13 12 11 1
FRONT VIEW TB2 REV. DATE A 2/1/06 B 8/3/06 C 11/15/06 D 12/22/06 E 6/25/08 BY REH JCL REH REH AWR AU-2/0 TB1 5 L3 2 1 L1 95 TH1 3 L2 98 5 L3 6 T3 1 L1 3 L2 5 L3 CF1 OPTIONAL CIRCUIT BREAKER 16 15 14 13 12 11 10 09 08 07 2 T1 6 T3 2 T1 6 T3 22 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 31 33 35 37 39 32 34 36 38 40 ECN/CR. NO. T1 T2 T3 CHK.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 5 4 MANUAL SPEED DRIVE MOTOR AUTO DRIVE TEST P1 MOTOR OFF BYPASS TRIP BYPASS BYPASS RUN FRONT VIEW ON Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 TB2 MG TB1 31 33 35 37 39 32 34 36 38 40 T1 T2 T3 T1 T2 T3 BLOCK HAND PURGE O F F 16 BY DOC DRIVE OUTPUT ENABLE OL BC SIGNAL DATE INTERLOCK
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED REV. A B -1 NC -3 NO 2 T -2 -4 A 1 A1 T1 4 L1 3 T2 6 L2 5 A2 T3 14 NO L3 13 NO -1 NC -3 NO 2 AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE -2 -4 2 A 1 A1 T1 4 L1 3 T2 6 L2 5 A2 FU8 T3 14 NO L3 13 NO 20 19 18 17 16 15 14 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 ECN/CR. NO.
6 4 FRONT VIEW TB1 T3 TB2 T2 6 A2 T3 14 NO L3 13 NO -3 NO -1 NC -1 NC -3 NO -4 2 -2 -4 PE GROUND -2 A 1 A1 T1 4 T2 6 L2 5 T3 14 NO L3 13 NO A2 BC L1 3 -3 NO -1 NC 2 T H1 X2 AC_VND_LABEL AC_PART_NO AC_DESCRIPTION DEVICE_ID AC_CPART_NO AC_NOTE FASTENER AC_SCALE_UNIT AC_VIEW_CODE H2 -2 -4 T 2 A 1 T1 4 H4 T2 6 X1 H5 T3 14 NO L3 13 NO A2 30 X2 G A/C PWR L2 5 DIC A1 L1 3 A/C A/C DRAIN ON BACK 19 18 17 16 15 14 Rockwell Automation Publication 23C-IN001B
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DRIVE 6 4 P1 5 MANUAL SPEED AUTO MOTOR DRIVE TEST BYPASS TRIP OL BYPASS BYPASS RUN FRONT VIEW TB2 TB1 REV.
5 4 P1 DRIVE TEST BYPASS FRONT VIEW TB2 TB1 REV.
FRONT VIEW MG TB1 REV. A DATE 6/24/11 4 T2 6 T3 5 L3 21 NC 13 NO 22 2 T1 DIC 3 L2 14 13 NO 1 L1 H5 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
5 4 P1 DRIVE TEST BYPASS FRONT VIEW TB2 TB1 REV.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 BYPASS RUN BYPASS FRONT VIEW TB2 MG TB1 REV.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 DATE BY INTERLOCK OPEN READY FOR DRIVE STATUS 6 5 4 DRIVE TEST BYPASS TRIP DRIVE MANUAL SPEED AUTO MOTOR P1 MOTOR OFF PURGE BYPASS BYPASS RUN OL BC APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED HAND DRIVE OUTPUT ENABLE DOC DRIVE SEE DRIVE DISPLAY DIC
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 DRIVE TEST BYPASS BYPASS RUN FRONT VIEW TB2 TB1 T3 REV.
APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 4 P1 5 BYPASS FRONT VIEW TB2 TB1 REV.
4 P1 DRIVE TEST BYPASS FRONT VIEW TH2 TB2 MG TB1 T3 REV.
BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 4 P1 5 MANUAL SPEED DRIVE MOTOR AUTO DRIVE TEST OL BC BYPASS BYPASS RUN FRONT VIEW TH2 TB2 MG TB1 REV.
4 FRONT VIEW TH2 TB2 MG TB1 T3 REV.
BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 6 4 P1 5 MANUAL SPEED DRIVE MOTOR AUTO DRIVE TEST OL BC BYPASS BYPASS RUN FRONT VIEW TH2 TB2 MG TB1 REV.
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED FOR DRIVE STATUS INTERLOCK OPEN READY HAND DRIVE OUTPUT ENABLE DOC 6 5 4 DRIVE TEST BYPASS TRIP DRIVE MANUAL SPEED AUTO MOTOR P1 MOTOR OFF PURGE DRIVE SEE DRIVE DISPLAY DIC 7 8 9 03 BYPASS BYPASS RUN OL BC FRONT VIEW TH2 TB2 31 32 33 34 35 36 37 3
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DATE DIC BC 0.28" [ 7.14mm] REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. 3.00" [76.20mm] ADAPTER COVER (COMMUNICATION ) REFERENCE SHOWN FOR APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DR. BY JRF/ACI DATE 4/12/04 CHK. BY JFH/ACI DATE 4/12/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 1.50" [38.10mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED 43.00" [1092.20mm] ON MOTOR OFF AUTO DRIVE MOTOR DRIVE TEST BYPASS TRIP BYPASS BYPASS RUN 0.41" [ 10.32mm] 7.81" [198.44mm] REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 7.37" [187.32mm] 5.44" [138.11mm] 3.50" [88.90mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
01 DATE BY 44.25" [1123.95mm] 47.25" [1200.15mm] 49.61" [1260.17mm] BC REV. DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 4/2/04 4.00" [101.60mm] 0.88" [ 22.23mm] 06 05 04 03 02 01 0.41" [ 10.31mm] Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 DOC ON BYPASS CHK. BY JFH/ACI DATE 4/5/04 ENG. DATE 8.88" [225.43mm] 6.44" [163.53mm] 1.69" [ 42.88mm] 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 42 41 40 39 DWG. NO. 95D00700 - NEXT SH. 1 SH. NO.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] 0.50" [12.70mm] BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F 0.41" [ 10.32mm] O F F FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 4/6/04 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] DRIVE TEST BYPASS O F F 0.41" [ 10.32mm] O F F ON FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 4/5/04 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED AUTO DRIVE TEST BYPASS TRIP DRIVE MOTOR OL BYPASS BYPASS RUN O F F ON 0.41" [ 10.32mm] REV. DATE BY ECN/CR. NO. 14.75" [374.65mm] 11.25" [285.75mm] 7.75" [196.85mm] ENG. DATE 2.50" [ 63.50mm] 0.88" [ 22.23mm] 35.31" [896.94mm] 31.81" [808.04mm] 28.25" [717.55mm] 26.75" [679.45mm] 23.50" [596.90mm] 20.00" [508.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 50.00" [1270.00mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED HAND MOTOR OFF DRIVE TEST BYPASS TRIP DRIVE MOTOR AUTO PURGE OL BYPASS BYPASS RUN O F F ON 0.41" [ 10.32mm] REV. DATE BY 7.75" [196.85mm] 11.25" [285.75mm] 14.75" [374.65mm] ENG. DATE 2.50" [ 63.50mm] TYP. 2 PLC'S. 0.88" [ 22.23mm] 35.31" [896.94mm] 31.81" [808.04mm] 28.25" [717.55mm] 26.75" [679.45mm] 23.50" [596.
01 DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BC O F F DRIVE DRIVE TEST BYPASS TRIP BYPASS BYPASS RUN 72.00 [1829 ] REV. DATE BY ECN/CR. NO. DR. BY REH/ACI DATE 10/10/06 CHK. BY AWR/ACI DATE 10/12/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DIC BC O F F P+ ON DOC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 REV. A DATE 4/28/08 BY ECN/CR. NO. TGM DR. BY REH/ACI DATE 9/21/06 CHK. BY AWR/ACI DATE 9/22/06 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 45.76" [1162.40mm] 41.25" [1047.75mm] DOC BYPASS 0.28" [ 7.14mm] REV. A B DATE 11/24/04 2/2/11 BY JRF DJK ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/04 2.59" [65.88mm] 6.34" [161.13mm] 5.09" [129.38mm] 3.84" [97.63mm] THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. DR. BY JRF/ACI DATE 5/17/04 CHK. BY JFH/ACI DATE 5/17/04 ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC. TITLE OUTLINE DRAWING - PF400, STYLE B, W/LINE REACTOR 7.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DATE BY ECN/CR. NO. 42 41 40 DR. BY JRF/ACI DATE 5/16/05 CHK. BY JFH/ACI DATE 5/16/05 ENG. DATE DWG. NO. 95D01363 - NEXT SH. 1 SH. NO. 1 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BYPASS O F F 0.41" [ 10.32mm] O F F FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 5/16/05 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 41.00" [1041.40mm] 0.50" [12.70mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED BYPASS O F F 0.41" [ 10.32mm] O F F ON FASTENER AC_SCALE_UNIT REV. DATE BY ECN/CR. NO. 8.56" [217.49mm] 6.56" [166.69mm] CHK. BY JFH/ACI DATE 5/15/05 0.88" [ 22.23mm] ENG. DATE F F AC_DESCRIPTION ON THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
01 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 50.00" [1270.00mm] APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DRIVE TEST BYPASS O F F 0.41" [ 10.32mm] REV. A B DATE 6/21/05 6/26/08 BY JRF AWR ECN/CR. NO. 14.75" [374.65mm] 11.25" [285.75mm] 7.75" [196.85mm] ENG. DATE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED A D O F F ON E B ON C DATE 2/1/06 8/3/06 5/21/07 2/26/08 6/26/08 BY REH JCL JCL AWR ALB ECN/CR. NO. A B C D E 34.50 [876] 34.50 [876] 19.88 [505] 19.88 [505] 34.50 [876] 19.88 [505] 34.50 [876] 73.50 [1867] 73.50 [1867] 61.50 [1562] 61.50 [1562] 37.50 [953] 37.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED DR. BY REH/ACI DATE 11/14/05 CHK. BY JCL/ACI DATE 02/17/06 29 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 42 41 40 SH. NO. 1 38 38 1 37 37 NEXT SH. 36 36 95D01551 - 35 35 DWG. NO. 34 34 ENG. JFH/ACI DATE 11/14/06 33 33 42 41 40 39 32 32 39 31 31 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
DATE BY APPROVAL DESIGN REVIEW FOR MANUFACTURING AS SHIPPED AS COMMISSIONED O F F ON E B ON C BY JCL JCL JCL JCL ALB ECN/CR. NO. A B C D E D REV. DATE A 02/17/06 B 8/3/06 C 8/14/06 D 01/30/08 E 8/14/08 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 26 27 28 29 30 31 32 33 27 28 29 30 31 32 33 42 41 40 ENG. JFH DATE 11/14/05 DWG. NO. 95D01550 - NEXT SH. 1 SH. NO.
Chapter 3 Mechanical Installation This chapter provides information on mounting a PowerFlex Drive Package for Fan and Pump Applications. Topic Mounting Considerations Lifting and Mounting the Drive Watts Loss Weights Page 175 178 179 180 ATTENTION: The following information is merely a guide for proper installation.
Chapter 3 Mechanical Installation Figure 144 - NEMA/UL Type 1 Minimum Mounting Clearances 6.0" Drive or other device 2.0" 2.0" 6.0" Figure 145 - NEMA/UL Type 12 Minimum Mounting Clearances 12.0" Drive or other device 12.0" 12.0" 12.
Mechanical Installation Chapter 3 Figure 146 - NEMA/UL Type 4 Minimum Mounting Clearances 6.0" 12.0" 12.0" Drive or other device 6.0" Figure 147 - NEMA/UL Type 3R Minimum Mounting Clearances 2.0" 2.0" Drive or other device 2.0" 2.
Chapter 3 Mechanical Installation Lifting and Mounting the Drive Care should be used to prevent damage due to dropping or jolting when moving the drive. A fork lift truck or similar means of lifting and transporting may be used. Sling in a manner that will equalize the load at the pickup points. Use a spreader bar if the angle of the sling is less than 45 degrees relative to horizontal. Do not jolt while lifting. Figure 148 - Lifting the Drive 45˚ Min.
Mechanical Installation Watts Loss Chapter 3 The following table lists watt loss data for PowerFlex Drive Packages for Fan and Pump Applications running at full load, full speed and a factory default PWM frequency of 4kHz. Table 11 - Watts Loss at Full Load/Speed, 4 kHz Voltage 208V AC 460V AC kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.
Chapter 3 Mechanical Installation Weights The following tables list weights for PowerFlex 400 Drive Packages for Fan and Pump Applications. Weights are approximate. Table 12 - Main Input Disconnect Package (Style A/M) Voltage kW Hp 208V AC 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 3.7 5.5 7.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 2.2 3.7 5.5 7.5 11 15 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3.0 5.
Mechanical Installation Chapter 3 Table 13 - 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Voltage kW Hp 208V AC 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 2.2 3.7 5.5 7.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 2.2 3.7 5.5 7.5 11 15 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.5 10 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 3.0 5.0 7.
Chapter 3 Mechanical Installation Notes: 182 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013
Chapter 4 Electrical Installation This chapter provides information on electrical installation of a PowerFlex Drive Package for Fan and Pump Applications.
Chapter 4 Electrical Installation Name Package Style Output Power T1(U), T2(V), T3(W) A B Hp 208V AC 3…10 15…30 – 40…50 – – 3…7.5 10…20 25…30 – 40…50 – 480V AC 3…20 25…40 50…60 75…150 200…250 300…350 3…7.5 10…30 40…75 100…150 200…300 350 Wire Size Range Minimum Maximum 16 AWG 8 AWG 8 AWG 2 AWG 12 AWG 2 AWG 1/0 AWG 4/0 AWG (1) (1) (1) (1) 22 AWG 14 AWG 12 AWG 6 AWG (2) 4 AWG (2) 250 MCM 8 AWG 4 AWG 1/0 AWG 350 MCM 350 MCM 750 MCM Torque 26 45 49.
Electrical Installation Installing Output Power Wiring Chapter 4 ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury.
Chapter 4 Electrical Installation Observe these guidelines when installing an isolation transformer: • A power disconnecting device must be installed between the power line and the primary of the transformer. • If the user-installed power disconnecting device is a circuit breaker, the circuit breaker trip rating must be coordinated with the in-rush current (10 to 12 times full load current) of the transformer.
Electrical Installation Chapter 4 Installing the Required External/Separate Input Disconnect An input disconnect must be installed in the line before the drive input terminals in accordance with local, national, and international codes, such as NEC/CEC. If an input disconnect is not installed as a factory option, the disconnect should be sized according to the in-rush current as well as any additional loads the disconnect might supply.
Chapter 4 Electrical Installation Notes: 188 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013
Appendix A Supplemental Information Specifications Category Environment All Others Specification Altitude: Surrounding Air Temperature without Derating: Storage Temperature (all const.): Relative Humidity: Shock: Vibration: Refer to the PowerFlex 400 User Manual. 1000 m (3300 ft.) max. without derating 0 to 40° C (32 to 104° F) -40 to 70° C (-40 to 158° F) 5 to 95% non-condensing 15 G peak for 11 ms duration (+/- 1.0 ms) 0.152 mm (0.006 in.) displacement, 1 G peak, 5.
Appendix A Supplemental Information Notes: 190 Rockwell Automation Publication 23C-IN001B-EN-P - June 2013
Appendix B Replacement Parts Common Parts Topic Page Common Parts Disconnect Parts Bypass Parts Enclosure Parts 191 192 194 196 Components are manufactured by Allen-Bradley except as noted. Description Drive Module Designation DM1 Voltage 208V AC 460V AC Comm Cards C D E P B L All Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Hp 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.
Appendix B Replacement Parts Description Comm Cover Designation Line Reactors LR Voltage 208V AC 460V AC 208V AC 460V AC Line Reactors (continued) Disconnect Parts LR 460V AC Hp 3.0…10 3.0…20 3 5 7.5 10 15 20 25 30 40…50 3 5 7.
Replacement Parts Description Designation Voltage Hp Part Number Main Fuses FU1…FU3 208V AC Main Fuses (continued) FU1…FU3 460V AC 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.
Appendix B Replacement Parts Description Designation Operator Handle Kit Voltage Hp Part Number 208V AC 3.0…25 30…50 3.0…60 75…125 150…200 250…350 3.0…25 30…50 3.0…60 75…125 150…200 250…300 350 140U-H-RVM12B 140U-J-RVM12B 140U-H-RVM12B 140U-J-RVM12B 140U-K-RVM12B 140U-M-RVM21B 140U-J-TLA1 140U-J-TLA1 140U-K-TLA1 140U-Q-TLA2 140U-M-TLA3 460V AC Terminal Lugs 208V AC 460V AC (1) Manufactured by Gould-Shawmut. Bypass Parts Components are manufactured by Allen-Bradley except as noted.
Replacement Parts Description Input Contactor Designation DIC Voltage 208V AC 460V AC Output Contactor DOC 208V AC 460V AC Contactor Suppressors Overload Relay OL 230V AC 460V AC 208V AC 460V AC Bypass Control Panel CP1 208V AC 460V AC Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 Hp 3.0…5.0 7.5…10 15 20 25…30 40 50 3.0…10 15…20 25…30 40…50 60 75…100 125 150…200 250 300…350 3.0…7.5 10 15 20 25…30 40…50 3.0…20 25…30 40 50…60 75 100…125 150 200 250 300…350 3.0…30 3.0…75 3.0 5.
Appendix B Replacement Parts Description Power Terminal Blocks Designation T1…T3 Voltage 208V AC 208V AC 460V AC Hp 3.0…7.5 10…20 25…30 40 50 3.0…15 20…30 40…75 100 125…150 200…300 350 3.0…7.5 10…20 25…50 3.0…15 20…30 40…100 125…350 3.0…50 3.0…350 Part Number 1492-W10 1492-W16S 1492-J35 67013 (1) 67003 1492-W10 1492-W16S 1492-J35 67013 (1) 67003 (1) 69313 (1) PDB-26-750-1 (2) 1492-W10 1492-W16S 1492-J35 1492-W10 1492-W16S 1492-J35 1492-J70 1492-W4 1492-W4 Voltage Hp Part Number 208V AC 3.
Replacement Parts Description Control Transformer Designation T1 Voltage 208V AC 460V AC Control Transformer Fuse Holder 208V AC 460V AC Control Transformer Primary Fuses FU4…FU5 208V AC 460V AC Control Circuit Fan Fuse Holder Control Circuit Fan Fuse FU6 – ATQR-2 40…50 ATQR-2 (Style A) 40…50 ATQR-3 (Style B) 3.0…60 ATQR-1 75…125 ATQR-1.5 ATQR-3.5 BM6031PQ 460V AC 3.0…150 BM6031PQ 208V AC 208V AC 460V AC Filter Media 15…30 3.
Appendix B Replacement Parts Description NEMA/UL Type 3R Control Transformer Designation Voltage Hp Part Number T1 208V AC 3.0…30 45…50 3.0…40 50…150 3.0…30 40…50 3.0…40 50…150 3.0…30 TB-69302 (1) TB-69303 (1) TB-69302 (1) TB-69303 (1) PL-112701 (1) PL-112702 (1) PL-112701 (1) PL-112702 (1) ATQR-2 40…50 ATQR-3.
Replacement Parts Description NEMA/UL Type 4 Control Transformer Designation Voltage Hp Part Number T1 208V AC 3.0…20 25…30 40…50 3.0…5.0 7.5…40 50…60 75…100 125…150 3.0…30 40…50 3.0…5.0 7.5…60 75…100 125…150 3.
Appendix B Replacement Parts Description Air Conditioner Filter Media Designation Voltage 208V AC 208V AC Hp 3.0 5.0…50 3.0…5.0 7.5…20 25 30…100 125…150 3.0…50 Part Number No Filter Media is washable No Filter Media is washable POF1019-GAL (6) Media is washable 18881500002 (3) BM6031PQ 460V AC 3.0…150 BM6031PQ 460V AC Control Circuit Heater Fuse Holder Control Circuit Heater Fuse FU7 208V AC 460V AC Heater 208V AC 460V AC (1) (2) (3) (4) (5) (6) 200 Manufactured by Acme Electric.
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