Adjustable Frequency AC Drive for Fan & Pump Applications FRN 1.xx - 7.xx User Manual www.abpowerflex.
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Summary of Changes Manual Updates The information below summarizes the changes to the PowerFlex 400 User Manual since the June 2013 release. Description of New or Updated Information Maximum Surrounding Air Temperature table updated. Frames G & H Mounting Clearances diagram updated. Multiple Digital Input Connections example updated. New parameters listed in the table below added to Parameter Organization table. Parameter T055 [Relay Out1 Sel]: Option 24 “Fault” added.
soc-2 Manual Updates The information below summarizes the changes to the PowerFlex 400 User Manual since the September 2009 release. Description of New or Updated Information Minimum Enclosure Volume column and new footnotes added. Drive, Fuse & Circuit Breaker Ratings topic updated. Electronic Motor Overload Protection description updated. See Page(s) 1-13, A-2 A-1 A-3, A-4 Manual Updates The information below summarizes the changes to the PowerFlex 400 User Manual since the October 2006 release.
soc-3 Parameter [Fault 9 Code] [Fault 10 Code] [Fault 4 Time-hr] [Fault 4 Time-min] Number d335 d336 d337 d338 Page 3-67 3-67 3-67 3-68 Parameter [Fault 9 Time-min] [Fault10 Time-hr] [Fault10 Time-min] Number d348 d349 d350 Page 3-70 3-70 3-70 Manual Updates The information below summarizes the changes to the PowerFlex 400 User Manual since the November 2005 release.
soc-4 Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Table of Contents Preface Overview Who Should Use this Manual? . . . . . . . . . Reference Materials . . . . . . . . . . . . . . . . . Manual Conventions . . . . . . . . . . . . . . . . . Drive Frame Sizes . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . Catalog Number Explanation . . . . . . . . . . Chapter 1 P-1 P-1 P-2 P-2 P-3 P-4 Installation/Wiring Opening the Cover . . . . . . . . . . . . . . . . . . 1-1 Mounting Considerations . . . . . . . . . . . . .
2 Table of Contents Appendix C RJ45 DSI Splitter Cable Appendix D Application Notes Damper Control Setup . . . . . . . . . . . . . . . . D-1 PID Setup. . . . . . . . . . . . . . . . . . . . . . . . . . D-2 Auxiliary Motor Control Setup . . . . . . . . D-12 Appendix E Modbus RTU Protocol Network Wiring . . . . . . . . . . . . . . . . . . . . . Parameter Configuration . . . . . . . . . . . . . . Supported Modbus Function Codes . . . . . Writing (06) Logic Command Data. . . . . .
Preface Overview The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 400 Adjustable Frequency AC Drive. For information on… Who Should Use this Manual? Reference Materials Manual Conventions Drive Frame Sizes General Precautions Catalog Number Explanation See page… P-1 P-1 P-2 P-2 P-3 P-4 Who Should Use this Manual? This manual is intended for qualified personnel.
P-2 Overview Manual Conventions • In this manual we refer to the PowerFlex 400 Adjustable Frequency AC Drive as; drive, PowerFlex 400 or PowerFlex 400 Drive.
Overview P-3 General Precautions ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the –DC and +DC terminals or at the –DC and P2 terminals on the Power Terminal Block (refer to Chapter 1 Power Terminal descriptions). The voltage must be zero. A darkened LCD display and LEDs is not an indication that capacitors have discharged to safe voltage levels.
P-4 Overview Catalog Number Explanation 1-3 4 22C Drive 5 Dash 6-8 D Voltage Rating 9 038 Rating 10 A 11 1 Enclosure HIM 12 0 Emission Class 3 Comm Slot Code Version 3 RS485 Code 22C PowerFlex 400 Code Rating 0 Not Filtered Code Voltage Ph.
Chapter 1 Installation/Wiring This chapter provides information on mounting and wiring the PowerFlex 400 Drive. For information on… Opening the Cover Mounting Considerations AC Supply Source Considerations See page 1-1 1-5 1-9 General Grounding Requirements 1-11 For information on… Fuses and Circuit Breakers Power Wiring I/O Wiring Recommendations EMC Instructions See page 1-12 1-14 1-19 1-31 Most start-up difficulties are the result of incorrect wiring.
1-2 Installation/Wiring Frame D Drives 1. Loosen the two captive cover screws. 2. Pull the bottom of the cover out and up to release. Frame E Drives 1. Loosen the four captive cover screws. 2. Pull the bottom of the cover out and up to release. PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Installation/Wiring 1-3 Frame F Drives 1. Turn the latch counterclockwise. 2. Pull on the latch to swing the door open. Frame G Drives 1. Loosen the four captive cover screws. 2. Pull the bottom of the cover out and up to release. PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
1-4 Installation/Wiring Frame H Drives 1. Loosen the four captive cover screws. 2. Pull the bottom of the cover out and up to release. PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Installation/Wiring 1-5 Mounting Considerations • Mount the drive upright on a flat, vertical and level surface. Frame C D E F G H • • • Screw Size M5 (#10-24) M8 (5/16 in.) M8 (5/16 in.) M10 (3/8 in.) M12 (1/2 in.) M12 (1/2 in.) Screw Torque 2.45-2.94 N-m (22-26 lb.-in.) 6.0-7.4 N-m (53.2-65.0 lb.-in.) 8.8-10.8 N-m (78.0-95.3 lb.-in.) 19.6-23.5 N-m (173.6-208.3 lb.-in.) 33.5-41.0 N-m (296.5-362.9 lb.-in.) 33.5-41.0 N-m (296.5-362.9 lb.-in.
1-6 Installation/Wiring Minimum Mounting Clearances Refer to Appendix B for mounting dimensions. Figure 1.1 Frame C Mounting Clearances 25 mm (1.0 in.) 120 mm (4.7 in.) 120 mm (4.7 in.) 120 mm (4.7 in.) 120 mm (4.7 in.) Closest object that may restrict air flow through the drive heat sink and chassis. 120 mm (4.7 in.) 120 mm (4.7 in.) 120 mm (4.7 in.) 120 mm (4.7 in.) Mounting Option A No clearance required between drives. Mounting Option B Figure 1.2 Frames D & E Mounting Clearances 150 mm (6.
Installation/Wiring 1-7 Figure 1.3 Frame F Mounting Clearances 250 mm (9.8 in.) 50 mm (2.0 in.) 50 mm (2.0 in.) 150 mm (6.0 in.) Figure 1.4 Frames G & H Mounting Clearances 300 mm (11.8 in.) 200 mm(1) (7.9 in.) 200 mm(1) (7.9 in.) 300 mm (11.8 in.) (1) If the drive is installed with a side gap of 200 mm, it has to be removed from the shelf to change the fan. If the drive is installed with a side gap of 300 mm, it does not need to be removed from the shelf to change the fan.
1-8 Installation/Wiring Debris Protection Frame C Drives – A plastic top panel is included with the drive. Install the panel to prevent debris from falling through the vents of the drive housing during installation. Remove the panel for IP 20/Open Type applications. Frame D, E, F, G and H Drives – These drives have built-in debris protection. Installation of a protective panel is not required. Storage • • • Store within an ambient temperature range of -40° to +85°C.
Installation/Wiring 1-9 AC Supply Source Considerations Ungrounded Distribution Systems ATTENTION: PowerFlex 400 drive frames contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system. Disconnecting MOVs (Drive Frames C, E and F only.
1-10 Installation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive (see Appendix A). Listed in Table 1.A are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in Table 1.A, install one of the devices listed under the heading Corrective Action on the line side of the drive. Important: Only one device per branch circuit is required.
Installation/Wiring 1-11 General Grounding Requirements The drive Safety Ground (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked. Figure 1.
1-12 Installation/Wiring RFI Filter Grounding Using an external filter with any drive rating, may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground.
Installation/Wiring 1-13 Table 1.B Recommended Branch Circuit Protective Devices Voltage Rating Drive Rating kW (HP) Fuse Rating(1) 140M Motor Recommended Min. Enclosure Amps Protectors(2) (3) MCS Contactors Volume(4) Catalog No. Catalog No. Inches3 200-240V AC – 3-Phase 2.2 (3.0) 20 140M-F8E-C16 100-C23 5098 3.7 (5.0) 30 140M-F8E-C25 100-C37 5098 5.5 (7.5) 35 140M-F8E-C32 100-C37 5098 7.5 (10) 45 140M-F8E-C45 100-C45 5098 11 (15) 70 – 100-C60 – 15 (20) 90 – 100-C85 – 18.
1-14 Installation/Wiring Power Wiring ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
Installation/Wiring 1-15 Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and Grounding Guidelines for PWM AC Drives,” publication DRIVES-IN001A-EN-P.
1-16 Installation/Wiring Reflected Wave Protection The drive should be installed as close to the motor as possible. Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor (reflected wave phenomena). See Table 1.C for recommendations. The reflected wave data applies to all frequencies 2 to 10 kHz. For 240V ratings, reflected wave effects do not need to be considered. Table 1.
Installation/Wiring 1-17 Figure 1.9 Power Terminal Blocks (Frames E through H) R/L1S/L2 T/L3 P1 P2 DC– R/L1 S/L2 T/L3 P1 P2 Frame E: 480V 37-45 kW (50-60 HP) U/T1V/T2 W/T3 Frame E: 240V 480V 30-37 kW 55-75 kW (40-50 HP) (75-100 HP) See note at the bottom of this page.
1-18 Installation/Wiring Table 1.D Power Terminal Descriptions Terminal (1) R/L1, S/L2, T/L3 U/T1 V/T2 W/T3 P2, P1 DC–, DC+ P2, DC– BR+, BR– (1) Description 3-Phase Input To Motor U/T1 To Motor V/T2 = To Motor W/T3 DC Bus Inductor Connection Switch any two motor leads to change forward direction. Drives are shipped with a jumper between Terminals P2 and P1. Remove this jumper only when a DC Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected.
Installation/Wiring 1-19 I/O Wiring Recommendations Motor Start/Stop Precautions ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If used, the input device must not exceed one operation per minute or drive damage can occur. ATTENTION: The drive start/stop control circuitry includes solid-state components.
1-20 Installation/Wiring Control Wire Types Table 1.F Recommended Control and Signal Wire(1) Wire Type(s) Description Minimum Insulation Rating Belden 8760/9460 (or equiv.) 0.8 mm2 (18AWG), twisted pair, 100% shield with drain. (1) Belden 8770 (or equiv.) 0.8 mm2 (18AWG), 3 conductor, shielded for remote pot only.
Installation/Wiring 1-21 Figure 1.10 Control Wiring Block Diagram 1 of 7 Digital Input Circuits Typical Typical Stop/ (1)(4) SRC Wiring SNK Wiring Function Loss 01 Start/Run FWD 02 Enable Jumper (4) ENBL Direction/Run REV 03 SNK SRC Digital Common 04 Digital Input 1 05 SNK Digital Input 2 06 SRC Digital Input 3 07 Digital Input 4 08 Digital Common 09 #1 Relay N.O. #1 Relay Common #1 Relay N.C.
1-22 Installation/Wiring Table 1.H Control I/O Terminal Designations No.
Installation/Wiring Table 1.I Relay Terminal Designations and DIP Switches No. Signal Default Description R1 R2 R3 R4 R5 R6 #1 Relay N.O. #1 Relay Common #1 Relay N.C. #2 Relay N.O. #2 Relay Common #2 Relay N.C. 1-23 Param. Ready/Fault – Ready/Fault Motor Running – Motor Running Normally open contact for No. 1 output relay. Common for output relay. Normally closed contact for No. 1 output relay. Normally open contact for No. 2 output relay. Common for output relay. Normally closed contact for No.
1-24 Installation/Wiring I/O Wiring Examples Input/Output Potentiometer 1-10k Ohm Potentiometer Recommended (2 Watt Minimum) Connection Example 12 13 14 Analog Input Bipolar Speed Reference, ±10V Input -/+ 10V Common 17 18 Analog Input Unipolar Speed Reference, 0 to +10V Input + Common 13 14 Analog Input Unipolar Speed Reference, 4-20 mA Input + Common 13 14 Analog Output Unipolar, 0 to +10V Output • 1k Ohm Minimum Common + 14 15 Required Settings DIP Switch AI1 = 10V Parameters P038 [Speed Ref
Installation/Wiring Input/Output Analog Output Unipolar, 4-20 mA Output • 525 Ohm Maximum Connection Example 16 + 2 Wire Control Sourcing (SRC), Internal Supply, Non-Reversing • Input must be active for the drive to run. • When input is opened, the drive will stop as specified by P037 [Stop Mode]. • Drive will not run if I/O Terminal 01 is open. Drive will coast to stop if opened while running. 2 Wire Control Sourcing (SRC), External Supply, Non-Reversing • Input must be active for the drive to run.
1-26 Installation/Wiring Input/Output Connection Example 2 Wire Control Sourcing (SRC), 11 Internal Supply, Run FWD/Run REV Stop-Run • Input must be active for the Forward drive to run. • When input is opened, the drive will stop as specified by Stop-Run P037 [Stop Mode]. Reverse • If both Run FWD and Run REV inputs are closed at the same time, an undetermined state could occur. • Drive will not run if I/O Terminal 01 is open. Drive will coast to stop if opened while running.
Installation/Wiring Input/Output Connection Example Opto Output • When using Opto Output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown to prevent damage to the output. • Opto Output is rated 30V DC, 50 mA (non-inductive).
1-28 Installation/Wiring Start and Speed Reference Control The drive speed command can be obtained from a number of different sources. The source is normally determined by P038 [Speed Reference]. The drive Start command is normally determined by P036 [Start Source]. However, the settings for these parameters can be overridden by a variety of methods. See the chart below for the override priority.
Installation/Wiring 1-29 Accel/Decel Selection The Accel/Decel rate can be obtained by a variety of methods. The default rate is determined by P039 [Accel Time 1] and P040 [Decel Time 1]. Alternative Accel/Decel rates can be made through digital inputs, RS485 (DSI) communications and/or parameters. See the chart below for the override priority.
1-30 Installation/Wiring RS485 Network Wiring Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node. Figure 1.12 Network Wiring Diagram Master TxRxD+ TxRxD- PowerFlex 400 PowerFlex 400 PowerFlex 400 FRONT Node "n" Node 2 Node 1 TxRxD+ TxRxD+ 4 120 ohm resistor 4 4 120 ohm resistor TxRxDTxRxD5 5 5 PIN 1 Shield Shield Shield PIN 8 NOTE: The shield should be grounded at ONLY ONE location. Only pins 4 and 5 on the RJ45 plug should be wired.
Installation/Wiring 1-31 EMC Instructions CE Conformity Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User Manual. CE Declarations of Conformity are available online at: http://www.ab.com/certification/ce/docs.
1-32 Installation/Wiring Essential Requirements for CE Compliance Conditions 1-4 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3. 1. Grounding as described in Figure 1.14. Refer to page 1-12 for additional grounding recommendations. 2. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation. 3. All shielded cables should terminate with the proper shield connector. 4.
Installation/Wiring 1-33 Figure 1.
1-34 Installation/Wiring FCC Instructions FCC Compliance This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules when installed according to the User Manual. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Installation/Wiring PowerFlex 400 Drive kW (HP) Cat. No. Required Filter 7.5 (10) 11 (15) 15 (20) 18.
1-36 Installation/Wiring Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Chapter 2 Start Up This chapter describes how to start up the PowerFlex 400 Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Basic Program Group. Important: Read the General Precautions section before proceeding. ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential.
2-2 Start Up Applying Power to the Drive ❏ 7. Apply AC power and control voltages to the drive. ❏ 8. Familiarize yourself with the integral keypad features (see page 2-3) before setting any Program Group parameters. Start, Stop, Direction and Speed Control Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, and control speed directly from the integral keypad.
Start Up 2-3 Integral Keypad Operator Keys Key Name Escape Description Back one step in programming menu. Cancel a change to a parameter value and exit Program Mode. Advance one step in programming menu. Select a digit when viewing parameter value. Select Up Arrow Down Arrow Scroll through groups and parameters. Increase/decrease the value of a flashing digit. Enter Advance one step in programming menu. Save a change to a parameter value.
2-4 Start Up LED Status Indicators LED Program Status LED State Steady Red Description Indicates parameter value can be changed. Selected digit will flash. Fault Status Flashing Red Indicates that the drive is faulted. Speed Status Steady Green Indicates that the digital speed control keys are enabled. Hand Status Steady Green Indicates that the Run/Start key is enabled. Auto Status Steady Yellow Indicates that the drive is in Auto mode. LCD Display ➊ ➋ ➌ No.
Start Up 2-5 Viewing and Editing Parameters The last user-selected Basic Display Group parameter is saved when power is removed and is displayed by default when power is reapplied. The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Basic Program Group parameter. Step Key(s) 1.
2-6 Start Up Keypad Hand-Off-Auto Functions Parameter P042 [Auto Mode] defines the operation mode of the control keys on the integral keypad. Hand-Off-Auto Mode In HAND mode: • Control keys operate as Hand-Off-Auto. • Start command and speed reference come from the integral keypad Start/Hand and Digital Speed Increment and Decrement keys. • Auto key switches control from HAND mode to AUTO mode in a bumpless transfer as long as there is an active Run command. In AUTO mode: • Auto key LED is illuminated.
Start Up 2-7 Local/Remote Mode In Local mode: • Start command and speed reference come from the integral keypad Start/Hand and Digital Speed Increment and Decrement keys. • Auto key stops the drive and the drive switches to Remote mode. Important: If the drive is running and P036 [Start Source] = 3 or 6 (2-Wire Control), the drive will continue to run at reference defined by P038 [Speed Reference] if a valid start command is present. In Remote mode: • Auto key LED is illuminated.
2-8 Start Up Auto/Manual Mode In Manual mode: • Start command is defined by P036 [Start Source]. • Speed Reference command is defined by the Digital Speed Increment and Decrement keys. • Auto key toggles frequency control to AUTO in a bumpless transfer. In AUTO mode: • Auto key LED is illuminated. • Start command is defined by P036 [Start Source]. • Speed Reference command is defined by P038 [Speed Reference]. • Auto key switches frequency control to the integral keypad in a bumpless transfer.
Start Up 2-9 No Function Mode In No Function mode: • The Auto key has no function • Start command is defined by P036 [Start Source] • Speed Reference command is defined by P038 [Speed Reference] Table 2.D P042 [Auto Mode] = 0 “No Function” T051-T054 [Digital Inx Sel] ≠ 2 “Auto Mode” or 3 “Local” Key LED Key Function Off Not active. Only active if P036 [Start Source] = 0 “Keypad”. Starts drive. On Not active. Only active if P038 [Speed Reference] = 0 “Drive Pot”. Changes drive speed. Off Not active.
2-10 Start Up Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 400 parameters. Parameters are programmed (viewed/edited) using the integral keypad. As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software, a personal computer and a serial converter module. Refer to Appendix B for catalog numbers.
3-2 Programming and Parameters Parameter Organization Refer to page 3-71 for an alphabetical listing of parameters.
Programming and Parameters 3-3 Group Parameters Aux Relay Card Relay Out3 Sel Relay Out3 Level Relay Out4 Sel Relay Out4 Level Relay Out5 Sel Relay Out5 Level Relay Out6 Sel Relay Out6 Level Relay Out7 Sel Relay Out7 Level Relay Out8 Sel Relay Out8 Level R221 R222 R224 R225 R227 R228 R230 R231 R233 R234 R236 R237 Aux Motor Mode Aux Motor Qty Aux 1 Start Freq Aux 1 Stop Freq Aux 1 Ref Add Aux 2 Start Freq Aux 2 Stop Freq Aux 2 Ref Add Aux 3 Start Freq Aux 3 Stop Freq Aux 3 Ref Add R239 R240 R241 R242
3-4 Programming and Parameters Basic Display Group b001 [Output Freq] Related Parameter(s): b002, b008, P034, P035, P038 Output frequency present at T1, T2 & T3 (U, V & W). Values Default: Read Only Min/Max: 0.00/P035 [Maximum Freq] Display: 0.01 Hz b002 [Commanded Freq] Related Parameter(s): b001, P034, P035, P038, d302 Value of the active frequency command. Displays the commanded frequency even if the drive is not running. Important: The frequency command can come from a number of sources.
Programming and Parameters 3-5 Basic Display Group (continued) b006 [Drive Status] Related Parameter(s): A166 Present operating condition of the drive. Running Forward Accelerating Decelerating Values 1 = Condition True, 0 = Condition False Bit 1 Bit 2 Bit 3 Bit 4 Default: Read Only Min/Max: 0/1 Display: 1 b007 [Fault 1 Code] Related Parameter(s): A186, A197, d307-d315 A code that represents a drive fault. [Fault 1 Code] is the most recent fault. Repetitive faults will only be recorded once.
3-6 Programming and Parameters Basic Display Group (continued) b011 [Elapsed MWh] Related Parameter(s): b015, A195 Accumulated output energy of the drive. Values Default: Read Only Min/Max: 0/3276.7 MWh Display: 0.1 MWh b012 [Elapsed Run Time] Related Parameter(s): A195 Displays the accumulated time that the drive has output power since the last A195 [Reset Meter]. Time is displayed in 10 hour increments.
Programming and Parameters 3-7 Basic Program Group P031 [Motor NP Volts] Related Parameter(s): b004, A170, A171, A172, A173 Stop drive before changing this parameter. Set to the motor nameplate rated volts. Values Default: Based on Drive Rating Min/Max: 20/Drive Rated Volts Display: 1 VAC P032 [Motor NP Hertz] Related Parameter(s): A170, A171, A172, A173, A181, A182 Stop drive before changing this parameter. Set to the motor nameplate rated frequency.
3-8 Programming and Parameters Basic Program Group (continued) P036 [Start Source] Related Parameter(s): P037, P042, A166, d301 Stop drive before changing this parameter. Sets the control scheme used to start the drive when in Auto/Remote mode. Refer to Start and Speed Reference Control on page 1-28 for details about how other drive settings can override the setting of this parameter.
Programming and Parameters 3-9 Basic Program Group (continued) P037 [Stop Mode] Related Parameter(s): P036, C105, A176, A177, A178 Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O Terminal 03), RS485 port] except as noted below. Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set for “3-Wire” control. When in three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode].
3-10 Programming and Parameters Basic Program Group (continued) P038 [Speed Reference] Related Parameter(s): b001, b002, P038, P040, P042, T051-T054, T070, T071, T073, T074, T075, C102, A141, A142, A143-A146, A152, d301 Sets the source of the speed reference to the drive. The drive speed command can be obtained from a number of different sources. The source is normally determined by P038 [Speed Reference].
Programming and Parameters 3-11 Basic Program Group (continued) P040 [Decel Time 1] Related Parameter(s): P038, P039, T051-T054, A141, A143-A146, A148 Sets the rate of deceleration for all speed decreases. Maximum Freq = Decel Rate Decel Time Values Default: 20.00 Secs 60.00 Secs 2.2-110 kW (3.0-150 HP) 132-250 kW (200-350 HP) Min/Max: 0.00/600.00 Secs Display: 0.
3-12 Programming and Parameters Terminal Block Group T051 [Digital In1 Sel] (I/O Terminal 05) T052 [Digital In2 Sel] Related Parameter(s): P036, P038, P039, P040 A141, A142 A143-A146, A147 A148, A166, A177, A180, d301, d302 (I/O Terminal 06) T053 [Digital In3 Sel] Stop drive before changing this parameter. (I/O Terminal 07) T054 [Digital In4 Sel] (I/O Terminal 08) Selects the function for the digital inputs.
Programming and Parameters 13 “DCInjStop,CF” T051T054 Options 14 “Anlg1 InCtrl” (1) (Cont.) The drive immediately begins a DC Injection stop. Can also be used to clear a fault. Selects Analog Input 1 control for the frequency reference. 15 “Anlg2 InCtrl” (1) Selects Analog Input 2 control for the frequency reference. 16 “MOP Up” Increases the value of A142 [Internal Freq] at the current Accel rate if P038 [Speed Reference] is set to 1 “InternalFreq”. Default for A142 is 60 Hz.
3-14 Programming and Parameters Terminal Block Group (continued) T055 [Relay Out1 Sel] Related Parameter(s): P033, T056, T058, T059, T069 T072, T073, T076, A163, d318 Sets the condition that changes the state of the output relay contacts. Options 0 “Ready/Fault” Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to (Default) shelf state when power is removed or a fault occurs. 1 “At Frequency” Drive reaches commanded frequency.
Programming and Parameters T055 23 “Aux Motor” Options (Cont.) 24 “Fault” (with FRN 7.xx and later) Auxiliary Motor is commanded to run. Refer to Appendix C for details. Relay remains in the off state when power is applied to the drive and energizes when a fault occurs. This is inverted from Option 0, “Ready/Fault”. T056 [Relay Out1 Level] 32 3-15 Related Parameter(s): T055, T058, T059, d318 32 bit parameter.
3-16 Programming and Parameters Terminal Block Group (continued) T060 [Relay Out2 Sel] Related Parameter(s): P033, T061, T063, T064, T076 A163, d318 Sets the condition that changes the state of the output relay contacts. Options 0 “Ready/Fault” Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs. 1 “At Frequency” Drive reaches commanded frequency.
Programming and Parameters T060 23 “Aux Motor” Options (Cont.) 24 “Fault” (with FRN 7.xx and later) Auxiliary Motor is commanded to run. Refer to Appendix C for details. Relay remains in the off state when power is applied to the drive and energizes when a fault occurs. This is inverted from Option 0, “Ready/Fault”. T061 [Relay Out2 Level] 32 3-17 Related Parameter(s): T060, T063, T064, d318 32 bit parameter.
3-18 Programming and Parameters Terminal Block Group (continued) T065 [Opto Out Sel] Related Parameter(s): P033, T066, T068, T072 T076, A163, d318 Determines the operation of the programmable opto output. Options 0 “Ready/Fault” Opto output is active when power is applied. This indicates that the drive is ready for operation. Opto output is inactive when power is removed or a fault occurs. 1 “At Frequency” Drive reaches commanded frequency.
Programming and Parameters T065 16 “Logic In 1” Options 17 “Logic In 2” (Cont.) 24 “Fault” (with FRN 7.xx and later) 3-19 An input is programmed as “Logic In 1” and is active. An input is programmed as “Logic In 2” and is active. Opto output is inactive when power is applied to the drive and is active when a fault occurs. This is inverted from Option 0, “Ready/Fault”. T066 [Opto Out Level] Related Parameter(s): T065, T068, A163, d318 32 32 bit parameter.
3-20 Programming and Parameters Terminal Block Group (continued) T069 [Analog In 1 Sel] Related Parameter(s): T055, T070, T071, T072 Sets the analog input signal mode (0-20mA, 4-20mA, or 0-10V). This parameter must match DIP Switch AI1 setting on the control board.
Programming and Parameters 3-21 Terminal Block Group (continued) T072 [Analog In 1 Loss] Related Parameter(s): T055, T060, T065, T069, T070 T071, A152 Stop drive before changing this parameter. Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1.5V or 3mA.
3-22 Programming and Parameters Terminal Block Group (continued) T074 [Analog In 2 Lo] Related Parameter(s): P034, P038, T072, T073, T075 T076, A152, A153 Stop drive before changing this parameter. Sets the analog input level that corresponds to P034 [Minimum Freq]. Analog inversion can be accomplished by setting this value larger than T075 [Analog In 2 Hi]. Important: If analog inversion is implemented the drive will go to maximum frequency in the event the analog input is lost.
Programming and Parameters 3-23 Terminal Block Group (continued) T076 [Analog In 2 Loss] Related Parameter(s): T055, T060, T065, T073, T074, T075 Stop drive before changing this parameter. Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1.5V or 3mA.
3-24 Programming and Parameters Terminal Block Group (continued) T078 [Sleep Level] Related Parameter(s): T077, T079, T080, T081 Sets the analog input level the drive must reach to enter sleep mode. Values Default: 10.0% Min/Max: 0.0/100.0% Display: 0.1% T079 [Sleep Time] Related Parameter(s): T077, T078, T080, T081 Sets the analog input time the drive must stay below to enter sleep mode. Values Default: 0.0 Secs Min/Max: 0.0/600.0 Secs Display: 0.
Programming and Parameters 3-25 Terminal Block Group (continued) T082 [Analog Out1 Sel] Related Parameter(s): P035, T083, T084 Sets the analog output signal mode (0-20 mA, 4-20 mA, or 0-10V). The output is used to provide a signal that is proportional to several drive conditions. This parameter must match DIP Switch AO1 setting. Output Range Setting Min. Output Value Max.
3-26 Programming and Parameters Terminal Block Group (continued) T083 [Analog Out1 High] Related Parameter(s): P035, T082, T084 Scales the Maximum Output Value for the T082 [Analog Out1 Sel] source setting. Examples: T083 Setting 50% 90% Values T082 Setting 1 “OutCurr 0-10” 11 “OutPowr 0-20” T082 Max.
Programming and Parameters 3-27 Terminal Block Group (continued) T085 [Analog Out2 Sel] Related Parameter(s): P035, T086, T087 Sets the analog output signal mode (0-20 mA, 4-20 mA, or 0-10V). The output is used to provide a signal that is proportional to several drive conditions. This parameter must match DIP Switch AO2 setting. Output Range Setting Min. Output Value Max.
3-28 Programming and Parameters Terminal Block Group (continued) T086 [Analog Out2 High] Related Parameter(s): P035, T085, T087 Scales the Maximum Output Value for the A065 [Analog Out Sel] source setting. Examples: T086 Setting 50% 90% Values T085 Setting 1 “OutCurr 0-10” 11 “OutPowr 0-20” T085 Max.
Programming and Parameters 3-29 Terminal Block Group (continued) T090 [Sleep Sel] Related Parameter(s): b001, b002, T077, T078, d305, d306 (with FRN 7.xx and later.) Selects the operation of the sleep function. Options 0 “AI1 > SlpLvl” (Default) Sleep enabled from Analog Input 1 (d305 [Analog In 1]) above sleep level. 1 “AI1 < SlpLvl” Sleep enabled from Analog Input 1 (d305 [Analog In 1]) below sleep level. 2 “AI2 > SlpLvl” Sleep enabled from Analog Input 2 (d306 [Analog In 2]) above sleep level.
3-30 Programming and Parameters T091 6 “FB-SP>WakLvl” Options (Cont.) PID Feedback Display minus PID Setpoint Display above wake-up level. If (d328 [PID Fdbk Display] - d304 [PID Setpnt Displ]) > T080 [Wake Level], then wake is enabled. 7 “SP-FB>WakLvl” PID Setpoint Display minus PID Feedback Display above wake-up level. If (d304 [PID Setpnt Displ] - d328 [PID Fdbk Display]) > T080 [Wake Level], then wake is enabled.
Programming and Parameters 3-31 Communications Group C101 [Language] Selects the language displayed by the integral LCD display and remote communications option. Options 1 “English” (Default) 2 “Français” 3 “Español” 4 “Italiano” 5 “Deutsch” 6 “Reserved” 7 “Português” 8 “Reserved” 9 “Reserved” 10 “Nederlands” C102 [Comm Format] Related Parameter(s): d303-d306 Selects the protocol data bits (8 data bits only), parity (None, Even, Odd), and stop bits (1 or 2) used by the RS485 port on the drive.
3-32 Programming and Parameters Communications Group (continued) C104 [Comm Node Addr] Related Parameter(s): d303 Sets the drive node address for the RS485 (DSI) port if using a network connection. Important: Power to drive must be cycled before any changes will affect drive operation.
Programming and Parameters 3-33 Communications Group (continued) C108 [Start Source 2] Related Parameter(s): P037, P042, A166, d301 Stop drive before changing this parameter. Sets the control scheme used to start the drive when in Comm Control and the communication network commands the drive to run from Local Control. This function is normally used by Point 79 of a P1-FLN.
3-34 Programming and Parameters Communications Group (continued) C109 [Speed Ref 2] Related Parameter(s): b001, b002, P038, P040, P042, T051-T054, T070, T071, T073, T074, T075, C102, A141, A142, A143-A146, A152, d301 Sets the source of the speed reference to the drive when in Comm Control and the communication network commands the drive to run from Local Control. Refer to the flowchart on page 1-28 for more information on speed reference control priority.
Programming and Parameters 3-35 Advanced Program Group A141 [Purge Frequency] Related Parameter(s): P038, P039, P040, T051-T054 Provides a fixed frequency command value when T051-T054 [Digital Inx Sel] is set to 1 “Purge”. An active purge input will override speed command as shown in the flowchart on page 1-28. Values Default: 5.0 Hz Min/Max: 0.0/320.0 Hz Display: 0.
3-36 Programming and Parameters Advanced Program Group (continued) A147 [Accel Time 2] Related Parameter(s): P039, T051-T054, A143-A146 When active, sets the rate of acceleration for all speed increases. Refer to the flowchart on page 1-29 for details. Maximum Freq = Accel Rate Accel Time Values Default: 30.00 Secs Min/Max: 0.00/600.00 Secs Display: 0.
Programming and Parameters 3-37 Advanced Program Group (continued) A149 [S Curve %] Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp. Values Default: 20% Min/Max: 0/100% (A setting of 0% disables this parameter.) Display: 1% Example: Accel Time = 10 Seconds S Curve Setting = 50% S Curve Time = 10 × 0.
3-38 Programming and Parameters Advanced Program Group (continued) A152 [PID Ref Sel] Related Parameter(s): P038, T070, T071, T072, T074, T075 Stop drive before changing this parameter. Enables/disables PID mode and selects the source of the PID reference. Refer to Appendix D for details.
Programming and Parameters 3-39 Advanced Program Group (continued) A154 [PID Prop Gain] Sets the value for the PID proportional component when the PID mode is enabled by A152 [PID Ref Sel]. Values Default: 1.00 Min/Max: 0.00/99.99 Display: 0.01 A155 [PID Integ Time] Sets the value for the PID integral component when the PID mode is enabled by A152 [PID Ref Sel]. Values Default: 2.0 Secs Min/Max: 0.0/999.9 Secs Display: 0.
3-40 Programming and Parameters Advanced Program Group (continued) A160 [Process Factor] Related Parameter(s): b008 Scales the output frequency value displayed by b008 [Process Display]. Output Freq x Process Factor = Process Display Values Default: 30.0 Min/Max: 0.1/999.9 Display: 0.1 A163 [Auto Rstrt Tries] Related Parameter(s): T055, T060, T065, T066, A164 Sets the maximum number of times the drive attempts to reset a fault and restart. Clear a Type 1 fault and restart the drive. 1.
Programming and Parameters 3-41 Advanced Program Group (continued) A165 [Start At PowerUp] Related Parameter(s): P036 Stop drive before changing this parameter. Enables/disables a feature that allows a Start or Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Requires a digital input configured for Run or Start and a valid start contact. This parameter will not function if parameter P036 [Start Source] is set to 4 “2-W Hi Speed”.
3-42 Programming and Parameters Advanced Program Group (continued) A168 [PWM Frequency] Related Parameter(s): A169 Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting. Important: Ignoring derating guidelines can cause reduced drive performance. Values 4.0 kHz Min/Max: 2.0/10.0 kHz (Frame C and D drives) 2.0/8.0 kHz (Frame E, F, G and H drives) Display: 0.
Programming and Parameters 3-43 Advanced Program Group (continued) A170 [Boost Select] Related Parameter(s): b004, P031, P032, A171, A172, A173 Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the Volts per Hz curve. Drive may add additional voltage unless Option 5 is selected. Frames C-F Frames G-H Options 0 “Custom V/Hz” 0 “Custom V/Hz” 1 “30.0, VT” 1 “30.0, VT” 2 “35.0, VT” 2 “35.0, VT” Typical Fan/Pump Curves 3 “40.0, VT” 3 “40.0, VT” 4 “45.0, VT” (Default) 4 “45.
3-44 Programming and Parameters Advanced Program Group (continued) A171 [Start Boost] Related Parameter(s): P031, P032, P034, P035, A170, A172, A173, A174 Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the Volts per Hz curve when A170 [Boost Select] = 0 “Custom V/Hz”. Values Default: 2.5% Min/Max: 0.0/25.0% Display: 1.
Programming and Parameters 3-45 Advanced Program Group (continued) A174 [Maximum Voltage] Related Parameter(s): b004, A171, A172, A173 Sets the highest voltage the drive will output. Values Default: Drive Rated Volts Min/Max: 20/Drive Rated Volts Display: 1 VAC A175 [Slip Hertz @ FLA] Related Parameter(s): P033 Compensates for the inherent slip in an induction motor. This frequency is added to the commanded output frequency based on motor current. Values Default: 2.0 Hz Min/Max: 0.0/10.
3-46 Programming and Parameters Advanced Program Group (continued) A178 [DC Brk Time@Strt] Related Parameter(s): P037, A177 Sets the length of time that DC brake current is “injected” into the motor after a valid start command is received. Parameter A177 [DC Brake Level] controls the level of braking current used. Default: 0.0 Secs Min/Max: 0.0/99.9 Secs (A setting of 99.9 = Continuous) Display: 0.
Programming and Parameters 3-47 Advanced Program Group (continued) A182 [Drive OL Mode] Related Parameter(s): P032, P033 Determines how the drive handles overload conditions that would otherwise cause the drive to fault. Options 0 “DIsabled” 1 “Reduce CLim” 2 “Reduce PWM” 3 “Both-PWM 1st” (Default) A183 [SW Current Trip] Related Parameter(s): P033 Enables/disables a software instantaneous (within 100 ms) current trip. Values Default: 0.0 (Disabled) Min/Max: 0.0/(Drive Rated Amps × 1.
3-48 Programming and Parameters Advanced Program Group (continued) A187 [Bus Reg Mode] Controls the operation of the drive voltage regulation, which is normally operational at decel or when the bus voltage rises. Refer to the Attention statement on page P-3 for important information on bus regulation. Options 0 “Disabled” 1 “Enabled” (Default) A188 [Skip Frequency 1] Related Parameter(s): A189 Sets the frequency at which the drive will not operate. A setting of 0 disables this parameter.
Programming and Parameters 3-49 Advanced Program Group (continued) A191 [Skip Freq Band 2] Related Parameter(s): A190 Determines the bandwidth around A190 [Skip Frequency 2]. A191 [Skip Freq Band 2] is split applying 1/2 above and 1/2 below the actual skip frequency. A setting of 0.0 disables this parameter. Values Default: 0.0 Hz Min/Max: 0.0/30.0 Hz Display: 0.
3-50 Programming and Parameters Advanced Program Group (continued) A193 [Skip Freq Band 3] Related Parameter(s): A192 Determines the bandwidth around A192 [Skip Frequency 3]. A193 [Skip Freq Band 3] is split applying 1/2 above and 1/2 below the actual skip frequency. A setting of 0.0 disables this parameter. Values Default: 0.0 Hz Min/Max: 0.0/30.0 Hz Display: 0.
Programming and Parameters 3-51 Advanced Program Group (continued) A196 [Testpoint Sel] Related Parameter(s): d319 Used by Rockwell Automation field service personnel. Values Default: 1024 Min/Max: 1024/65535 Display: 1 A197 [Fault Clear] Related Parameter(s): b007, d307, d308, d309 Stop drive before changing this parameter. Resets a fault and clears the fault queue. Used primarily to clear a fault over network communications.
3-52 Programming and Parameters Advanced Program Group (continued) A201 [PID Invert Error] (With FRN 6.xx and later.) When set to “Inverted”, changes the sign of the PID error. This causes an increase in the drive output frequency with PID Feedback greater than PID Setpoint, and a decrease in drive output frequency with PID Feedback less than PID Setpoint. Options 0 “Not Inverted” (Default) 1 “Inverted” A202 [MOP Reset Sel] Related Parameter(s): A142 (With FRN 6.xx and later.
Programming and Parameters 3-53 Advanced Program Group (continued) A206 [ACT1 Minimum] Related Parameter(s): A204 (with FRN 7.xx and later.) Sets the minimum value of the actual (ACT) 1 input. Used with the analog input min/max settings to scale the analog input for use as the PID feedback. Can be used in a normal and inverted mode. Values Default: 0.0% Min/Max: 0.0/200.0% Display: 0.
3-54 Programming and Parameters Advanced Program Group (continued) A210 [Wake PID Preload] Related Parameter(s): T078 (with FRN 7.xx and later.) Sets the value used to preload the PID integral component on wake. This value must be greater than T078 [Sleep Level] or drive will not wake up. Values Default: 0.0 Hz (No preload) Min/Max: 0.0/320.0 Hz Display: 0.1 Hz PID Output A210 = 0.0 Hz (no preload) A157 [PID Setpoint] A210 = 0.1 to 320.
Programming and Parameters 3-55 Aux Relay Card Group R221 [Relay Out3 Sel] R224 [Relay Out4 Sel] R227 [Relay Out5 Sel] R230 [Relay Out6 Sel] R233 [Relay Out7 Sel] R236 [Relay Out8 Sel] Related Parameters for the Aux Relay Card Group: Aux Parameters PID Parameters Digital Inputs Relays 1 and 2 Note: Auxiliary Relay Card option is not available for Frame C drives. Sets the condition that changes the state of the output relay contacts. Options 0 “Ready/Fault” Relay changes state when power is applied.
3-56 Programming and Parameters R221... 24 “Fault” (with FRN 7.xx and later) R236 Options (Cont.) Relay output is inactive when power is applied to the drive and is active when a fault occurs. This is inverted from Option 0, “Ready/Fault”. R222 [Relay Out3 Level] R225 [Relay Out4 Level] R228 [Relay Out5 Level] R231 [Relay Out6 Level] R234 [Relay Out7 Level] R237 [Relay Out8 Level] Sets the trip point for the digital output relay if the value of [Relay OutX Sel] is 6, 7, 8, 9, 10 or 12.
Programming and Parameters 3-57 Aux Relay Card Group (continued) R240 [Aux Motor Qty] Sets the number of auxiliary motors used while in Auxiliary Motor Control mode.
3-58 Programming and Parameters Aux Relay Card Group (continued) R242 [Aux 1 Stop Freq] R245 [Aux 2 Stop Freq] R248 [Aux 3 Stop Freq] Sets the frequency that causes the next running auxiliary motor to turn off. Values Default: 25.0 Hz Min/Max: 0.0/320.0 Hz Display: 0.
Programming and Parameters 3-59 Aux Relay Card Group (continued) R253 [Aux AutoSwap Tme] Sets the total running time between automatic motor changes. Important: Proper wiring and parameter configuration of Aux Motor Control functions are especially important when using AutoSwap. Improper wiring or configuration could result in line power being applied to the drive outputs. Verify system operation before connecting auxiliary motor contactor outputs. Values Default: 0.0 Hr Min/Max: 0.0/999.
3-60 Programming and Parameters Advanced Display Group d301 [Control Source] Related Parameter(s): P036, P038, T051-T054 Displays the active source of the Start Command and Speed Command which are normally defined by the settings of P036 [Start Source] and P038 [Speed Reference] but may be overridden by digital inputs. Refer to the flowcharts on pages 1-28 and 1-29 for details.
Programming and Parameters 3-61 Advanced Display Group (continued) d303 [Comm Status] Related Parameter(s): C102-C103 Status of the communications ports. 1 = Condition True, 0 = Condition False Received Good Message Packet Digit 0 Transmitting Message Digit 1 DSI Peripheral Connected Digit 2 Received Bad Message Packet Digit 3 Values Default: Read Only Min/Max: 0/1111 Display: 1 d304 [PID Setpnt Displ] Related Parameter(s): A152 Displays the active PID Setpoint value. Values Default: 0.
3-62 Programming and Parameters Advanced Display Group (continued) d307 [Fault 1 Code] Related Parameter(s): A197 A code that represents a drive fault. The codes will appear in these parameters in the order they occur (d307 [Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once. Refer to Chapter 4 for fault code descriptions.
Programming and Parameters 3-63 Advanced Display Group (continued) d312 [Fault 2 Time-hr] Related Parameter(s): A195, d316 Displays the value of the d316 [Elapsed Time-hr] parameter when the fault occurred. Values Default: Read Only Min/Max: 0/32767 Hr Display: 1 Hr d313 [Fault 2 Time-min] Related Parameter(s): A195, d317 Displays the value of the d317 [Elapsed Time-min] parameter when the fault occurred. Values Default: Read Only Min/Max: 0.0/60.0 Min Display: 0.
3-64 Programming and Parameters Advanced Display Group (continued) d318 [Output Powr Fctr] Related Parameter(s): T055, T056, T060, T061, T065, T066 The angle in electrical degrees between motor voltage and motor current. Values Default: Read Only Min/Max: 0.0/180.0 deg Display: 0.1 deg d319 [Testpoint Data] Related Parameter(s): A196 The present value of the function selected in A196 [Testpoint Sel].
Programming and Parameters 3-65 Advanced Display Group (continued) d324 [Fault Frequency] Related Parameter(s): b001 Displays the value of b001 [Output Freq] when the last fault occurred. Values Default: Read Only Min/Max: 0.00/320.00 Hz Display: 0.01 Hz d325 [Fault Current] Related Parameter(s): b003 Displays the value of b003 [Output Current] when the last fault occurred. Values Default: Read Only Min/Max: 0.0/(Drive Rated Amps × 2) Display: 0.
3-66 Programming and Parameters Advanced Display Group (continued) d330 [Fault 4 Code] Related Parameter(s): A197 (With FRN 6.xx and later.) A code that represents the fourth most recent drive fault. The codes will appear in these parameters in the order they occur (d307 [Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once. As faults occur, this parameter will be overwritten by [Fault 3 Code]. The value of this parameter is then moved to [Fault 3 Code].
Programming and Parameters 3-67 Advanced Display Group (continued) d334 [Fault 8 Code] Related Parameter(s): A197 (With FRN 6.xx and later.) A code that represents the eighth most recent drive fault. The codes will appear in these parameters in the order they occur (d307 [Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once. As faults occur, this parameter will be overwritten by [Fault 7 Code]. Refer to Chapter 4 for fault code descriptions.
3-68 Programming and Parameters Advanced Display Group (continued) d338 [Fault 4 Time-min] Related Parameter(s): A195, d317 (With FRN 6.xx and later.) Displays the value of the d317 [Elapsed Time-min] parameter when the fault occurred. Values Default: Read Only Min/Max: 0.0/60.0 Min Display: 0.1 Min d339 [Fault 5 Time-hr] Related Parameter(s): A195, d316 (With FRN 6.xx and later.) Displays the value of the d316 [Elapsed Time-hr] parameter when the fault occurred.
Programming and Parameters 3-69 Advanced Display Group (continued) d343 [Fault 7 Time-hr] Related Parameter(s): A195, d316 (With FRN 6.xx and later.) Displays the value of the d316 [Elapsed Time-hr] parameter when the fault occurred. Values Default: Read Only Min/Max: 0/32767 Hr Display: 1 Hr d344 [Fault 7 Time-min] Related Parameter(s): A195, d317 (With FRN 6.xx and later.) Displays the value of the d317 [Elapsed Time-min] parameter when the fault occurred.
3-70 Programming and Parameters Advanced Display Group (continued) d348 [Fault 9 Time-min] Related Parameter(s): A195, d317 (With FRN 6.xx and later.) Displays the value of the d317 [Elapsed Time-min] parameter when the fault occurred. Values Default: Read Only Min/Max: 0.0/60.0 Min Display: 0.1 Min d349 [Fault10 Time-hr] Related Parameter(s): A195, d316 (With FRN 6.xx and later.) Displays the value of the d316 [Elapsed Time-hr] parameter when the fault occurred.
Programming and Parameters 3-71 Parameter Cross-Reference – by Name Parameter Name Accel Time 1 Accel Time 2 ACT1 Input ACT1 Maximum ACT1 Minimum ACT2 Input ACT2 Maximum ACT2 Minimum Analog In 1 Analog In 1 Hi Analog In 1 Lo Analog In 1 Loss Analog In 1 Sel Analog In 2 Analog In 2 Hi Analog In 2 Lo Analog In 2 Loss Analog In 2 Sel Analog In Filter Analog Out1 High Analog Out1 Sel Analog Out2 High Analog Out2 Sel Anlg Loss Delay Anlg Out1 Setpt Anlg Out2 Setpt Auto Mode Auto Rstrt Delay Auto Rstrt Tries Au
3-72 Programming and Parameters Parameter Name Comm Data Rate Comm Format Comm Loss Action Comm Loss Time Comm Node Addr Comm Status Comm Write Mode Commanded Freq Compensation Contrl In Status Control Source Control SW Ver Current Limit 1 Current Limit 2 DC Brake Level DC Brake Time DC Bus Voltage DC Bus Ripple V DC Brk Time@Strt Decel Time 1 Decel Time 2 Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Drive OL Mode Drive Status Drive Temp Drive Type Elapsed MWh Elapsed Run Time Elapsed Ti
Programming and Parameters Parameter Name Fault 7 Time-hr Fault 7 Time-min Fault 8 Code Fault 8 Time-hr Fault 8 Time-min Fault 9 Code Fault 9 Time-hr Fault 9 Time-min Fault10 Code Fault10 Time-hr Fault10 Time-min Fault Bus Volts Fault Clear Fault Current Fault Frequency Flying Start En Internal Freq Language Load Loss Level Load Loss Time Maximum Freq Maximum Voltage Minimum Freq MOP Reset Sel Motor NP FLA Motor NP Hertz Motor NP Poles Motor NP Volts Motor OL Current Motor OL Ret Motor OL Select Opto Out Le
3-74 Programming and Parameters Parameter Name PID Trim Lo Preset Freq 0 Preset Freq 1 Preset Freq 2 Preset Freq 3 Process Display Process Factor Program Lock Purge Frequency PWM Frequency PWM Mode Relay 1 Off Time Relay 1 On Time Relay 2 Off Time Relay 2 On Time Relay Out1 Level Relay Out1 Sel Relay Out2 Level Relay Out2 Sel Relay Out3 Level Relay Out3 Sel Relay Out4 Level Relay Out4 Sel Relay Out5 Level Relay Out5 Sel Relay Out6 Level Relay Out6 Sel Relay Out7 Level Relay Out7 Sel Relay Out8 Level Relay
Programming and Parameters Parameter Name Status @ Fault Stop Mode SW Current Trip Testpoint Data Testpoint Sel Torque Current Wake Deviation Wake Level Wake PID Preload Wake Sel Wake Time Number d327 P037 A183 d319 A196 b013 A203 T080 A210 T091 T081 Group Advanced Display Basic Program Advanced Program Advanced Display Advanced Program Basic Display Advanced Program Terminal Block Advanced Program Terminal Block Terminal Block 3-75 Page 3-65 3-9 3-47 3-64 3-51 3-6 3-52 3-24 3-54 3-29 3-24 PowerFlex 40
3-76 Programming and Parameters Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 400 drive. Included is a listing and description of drive faults (with possible solutions, when applicable). For information on… Drive Status Faults See page… For information on… 4-1 Fault Descriptions 4-1 Common Symptoms and Corrective Actions See page… 4-3 4-5 Drive Status The condition or state of your drive is constantly monitored. Any changes will be indicated through the integral keypad.
4-2 Troubleshooting Fault Indication Condition Drive is indicating a fault. The integral keypad provides visual notification of a fault condition by displaying the following. • Flashing fault number • Flashing fault indicator Press the Escape key to regain control of the integral keypad. Manually Clearing Faults Step Key(s) 1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the integral keypad.
Troubleshooting 4-3 Fault Descriptions Type(1) Table 4.A Fault Types, Descriptions and Actions No. F2 Fault Auxiliary Input F3 Power Loss ➁ F4 UnderVoltage ➀ F5 OverVoltage ➀ F6 Motor Stalled ➀ F7 Motor Overload ➀ F8 Heatsink OvrTmp ➀ F12 HW OverCurrent ➁ F13 Ground Fault ➁ (1) ➀ Description Auxiliary input interlock is open. Action 1. Check remote wiring. 2. Verify communications programming for intentional fault. 1. Monitor the incoming AC line for FRN 5.
Troubleshooting Type(1) 4-4 No. F15 Fault Load Loss F17 Input Phase Loss (FRN 6.xx and later) ➁ F29 Analog Input Loss ➀ F32 ➁ F33 Fan Fdbck Loss (FRN 6.
No. F81 Fault Comm Loss F94 Function Loss Type(1) Troubleshooting ➁ ➁ F100 Parameter Checksum ➁ F122 I/O Board Fail ➁ (1) 4-5 Description RS485 (DSI) port stopped communicating. Action 1. Check RS485 wiring connection. 2. Check if a communications adapter or HIM was disconnected. 3. Increase C106 [Comm Loss Time] to an appropriate time for application. 4. Change C105 [Comm Loss Action] to a value other than “0” (fault), if appropriate for the application.
4-6 Troubleshooting Drive does not Start from Start or Run Inputs wired to the terminal block. Cause(s) Drive is Faulted Indication Flashing red status light Incorrect programming. None • P036 [Start Source] is set to option 0 “Keypad” or option 5 “RS485 (DSI) Port”. • T051 - T054 [Digital Inx Sel] is set to option 5 “Local” and the input is active. None Incorrect input wiring. See 1-24 for wiring examples. • 2 wire control requires Run Forward, Run Reverse or Jog input.
Troubleshooting 4-7 Drive does not respond to changes in speed command. Cause(s) No value is coming from the source of the command. Indication The drive “Run” indicator is lit and output is 0 Hz. Incorrect reference source is being selected via remote device or digital inputs. None Corrective Action • Check d301 [Control Source] for correct source. • If the source is an analog input, check wiring and use a meter to check for presence of signal. • Check b002 [Commanded Freq] to verify correct command.
4-8 Troubleshooting Motor operation is unstable. Cause(s) Motor data was incorrectly entered. Indication None Corrective Action 1. Correctly enter motor nameplate data into P031, P032 and P033. 2. Enable A194 [Compensation]. 3. Use A170 [Boost Select] to reduce boost level. Drive will not reverse motor direction. Cause(s) Indication Digital input is not selected for None reversing control. Digital input is incorrectly wired. Motor wiring is improperly phased for reverse. Reverse is disabled.
Appendix A Supplemental Drive Information For information on… Drive, Fuse & Circuit Breaker Ratings Specifications See page… A-1 A-2 Drive, Fuse & Circuit Breaker Ratings The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104 °F) and the U.S. N.E.C. Other country, state or local codes may require different ratings.
A-2 Supplemental Drive Information Specifications Drive Ratings Catalog Number Output Ratings Amps Input Ratings Branch Circuit Protection Min. Enclosure 140M Motor Voltage Volume(3) kW (HP) 45°C 50°C Range kVA Amps Fuses Protectors(1) (2) Contactors (in.3) 200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output 22C-B012N103 2.2 (3.0) 12 12 180-265 6.5 15.5 20 140M-F8E-C16 100-C23 22C-B017N103 3.7 (5.0) 17.5 17.5 180-265 8.8 21 30 140M-F8E-C25 100-C37 5098 5098 22C-B024N103 5.
Supplemental Drive Information Category Agency Certification A-3 Specification C UL ® US Listed to UL508C and CAN/CSA-22.
A-4 Supplemental Drive Information Category Electrical Specification Voltage Tolerance: Frequency Tolerance: Input Phases: Displacement Power Factor: Efficiency: Maximum Short Circuit Rating: Actual Short Circuit Rating: Control Control Inputs Transistor Type: Internal DC Bus Choke 200-240V AC Input: 380-480V AC Input: Internal AC Line Reactor 380-480V AC Input: Method: Carrier Frequency Frames C and D: Frames E – H: Frequency Accuracy Digital Input: Analog Input: 200-240V ±10% 380-480V ±10% 48-63 Hz
Supplemental Drive Information Category Specification Control Outputs Relay: Quantity: Specification Resistive Rating: Inductive Rating: Optional Quantity: Relay Card: Specification Resistive Rating: Inductive Rating: Opto: Analog: Keypad Display: Languages: Communication Type: Supported Protocols (Standard): Supported Protocols (Optional): Software (Optional): A-5 (2) Programmable Form C 3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC 0.5A at 30V DC, 0.5A at 125V, 0.
A-6 Supplemental Drive Information PowerFlex 400 Watts Loss (Rated Load, Speed & PWM) Voltage kW (HP) 200-240V AC 2.2 (3.0) 3.7 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50) 380-480V AC 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.
Supplemental Drive Information A-7 Input Power Connections Figure A.1 Frame C, D, and E Connections Input Protection T Input Protection T S S R R Three Phase Input Single Phase Input Figure A.2 Frame F Connections Input Protection Three Phase Input T Input Protection T S S R R Single Phase Input Note: Frames G and H do not support single-phase operation. PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
A-8 Supplemental Drive Information Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Appendix B Accessories and Dimensions Product Selection Table B.1 Catalog Number Description 22C Drive B 024 N 1 0 3 Voltage Rating Rating Enclosure HIM Emission Class Comm Slot Output Current (Amps) 45°C 50°C 12 12 17.5 17.5 24 24 33 33 49 49 65 65 75 75 90 81 120 120 145 130 6 6 10.5 10.5 12 12 17 17 22 22 30 27 38 38 45.5 45.
B-2 Accessories and Dimensions Table B.3 PowerFlex 400 Flange Mount Drives Drive Ratings Input Voltage 240V 50/60 Hz 3-Phase 480V 50/60 Hz 3-Phase (1) kW 2.2 3.7 5.5 7.5 2.2 4.0 5.5 7.5 11 15 Output Current 45°C 50°C 12A 12A 17.5A 17.5A 24A 24A 33A 33A 6.0A 6.0A 10A 10A 12A 12A 17A 17A 22A 22A 30A 27A HP 3 5 7.5 10 3 5 7.
Accessories and Dimensions B-3 Table B.5 Bulletin 1321-3R Series Line Reactors – 380-480V, 60 Hz, Three-Phase Fundamental kW HP Amps 3% Impedance 2.2 3.0 8 4.0 5.0 12 5.5 7.5 12 7.5 10 18 11 15 25 15 20 35 18.5 25 35 22 30 45 30 40 55 37 50 80 45 60 80 55 75 100 75 100 130 90 125 160 110 150 200 132 200 250 160 250 320 200 300 400 250 350 500 5% Impedance 2.2 3.0 8 4.0 5.0 12 5.5 7.5 12 7.5 10 18 11 15 25 15 20 35 18.
B-4 Accessories and Dimensions Table B.6 Bulletin 1321 - DC Series Bus Inductors - 200-240V, 60 Hz, Three-Phase kW 2.2 3.7 5.5 7.5 HP 3 5 7.5 10 DC Amps 12 18 32 40 Inductance mh 0.92 0.63 0.85 0.75 Watts Loss 5 5 11 15 Catalog Number IP00 (Open Style) 1321-DC12-1 1321-DC18-1 1321-DC32-1 1321-DC40-2 Table B.7 Bulletin 1321 - DC Series Bus Inductors - 380-480V, 60 Hz, Three-Phase kW 2.2 4.0 5.5 7.5 11 15 (1) HP 3 5 7.5 10 15 20 DC Amps 9 12 18 25 32 40 Inductance mh 3.68 2.1 3.75 1.75 2.68 2.
Accessories and Dimensions B-5 Table B.8 EMC Line Filters Drive Ratings Input Voltage 240V 50/60 Hz 3-Phase 480V 50/60 Hz 3-Phase kW 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 HP 3.0 5.0 7.5 10 15 20 25 30 40 50 3.0 5.0 7.
B-6 Accessories and Dimensions Table B.
Accessories and Dimensions B-7 Table B.10 Human Interface Module (HIM) Option Kits and Accessories Item LCD Display, Remote Panel Mount Description LCD Display Digital Speed Control CopyCat Capable IP66 (NEMA Type 4X/12) indoor use only Includes 2.0 meter cable LCD Display, Remote Handheld LCD Display Digital Speed Control Full Numeric Keypad CopyCat Capable IP30 (NEMA Type 1) Includes 1.
B-8 Accessories and Dimensions Product Dimensions Table B.13 PowerFlex 400 Frames and Weights Frame kW (HP) 240V AC – 3-Phase C C C C D D D D E E 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50) Drive Weight kg (lbs.) Packaged Weight kg (lbs.) 2.89 (6.4) 2.97 (6.5) 3.72 (8.2) 3.78 (8.3) 12.1 (26.7) 12.7 (28.0) 12.7 (28.0) 12.7 (28.0) 38 (83.8) 38 (83.8) 3.41 (7.5) 3.49 (7.7) 4.27 (9.4) 4.33 (9.5) 13.4 (29.5) 14 (30.9) 14 (30.9) 14 (30.9) 48.2 (106.3) 48.2 (106.
Accessories and Dimensions B-9 Figure B.1 PowerFlex 400 Frame C Drive - Dimensions are in millimeters and (inches) 130.0 (5.1) 180.0 (7.1) 116.0 (4.57) 320 (12.6) 260 (10.2) 246 (9.7) 107.0 (4.21) 66.0 (2.60) ∅ 28.5 (1.12) 24.0 (0.94) ∅ 22.2 (0.87) 152.2 (5.99) 111.2 (4.38) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
B-10 Accessories and Dimensions Figure B.2 PowerFlex 400 Frame D Drive - Dimensions are in millimeters and (inches) 250.0 (9.84) 226.0 (8.90) 383.4 (15.09) 436.2 (17.17) 206.1 (8.11) 192.0 (7.56) 175.5 (6.91) 132.0 (5.20) 71.6 (2.82) ∅ 42.0 (1.65) ∅ 22.2 (0.87) 132.7 (5.22) 167.4 (6.59) 156.3 (6.15) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual Publication 22C-UM001I-EN-P ∅ 9.0 (0.
Accessories and Dimensions B-11 Figure B.3 PowerFlex 400 Frame E Drive - Dimensions are in millimeters and (inches) 370.0 (14.57) ∅ 8.5 (0.33) 335.0 (13.19) 259.2 (10.21) 605.5 (23.84) 567.4 (22.34) 315.2 (12.41) 240.2 (9.46) 130.2 (5.13) 55.2 (2.17) ∅ 62.7 (2.47) ∅ 22.2 (0.87) 234.9 (9.25) 204.9 (8.07) 174.9 (6.89) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
B-12 Accessories and Dimensions Figure B.4 PowerFlex 400 Frame F Drive - Dimensions are in millimeters and (inches) 425.0 (16.73) 264.0 (10.39) ∅ 13.0 (0.51) 381.0 (15.00) 165.8 (6.53) 850.0 (33.46) 678.0 (26.69) 647.5 (25.49) 381.0 (15.00) 280.0 (11.02) 370.0 (14.57) 287.5 (11.32) 137.5 (5.41) 55.0 (2.17) ∅ 74.8 (2.94) ∅ 22.0 (0.87) 228.5 (9.00) 199.0 (7.83) 169.0 (6.65) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Accessories and Dimensions B-13 Figure B.5 PowerFlex 400 Frame G Drive - Dimensions are in millimeters and (inches) 425.0 (16.73) 381.0 (15.00) 264.0 (10.39) 892.0 (35.12) 819.5 (32.26) 367.5 (14.47) 302.5 (11.91) 122.5 (4.82) 57.5 (2.26) 92.0 (3.62) 22.0 (0.87) 244.6 (9.62) 199.6 (7.85) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
B-14 Accessories and Dimensions Figure B.6 PowerFlex 400 Frame H Drive - Dimensions are in millimeters and (inches) 529.2 (20.83) 480.0 (18.90) 1119.0 (44.06) 1363.8 (53.69) 358.6 (14.12) 489.6 (19.28) 413.7 (16.29) 115.5 (4.55) 39.6 (1.56) 117.5 (4.63) 22.3 (0.88) 310.2 (12.21) 255.2 (10.05) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Accessories and Dimensions B-15 Figure B.7 PowerFlex 400 Frame C Flange Mount Drive Dimensions are in millimeters and (inches) 130.3 (5.13) 300 (11.81) 105.8 (4.17) 138.2 (5.44) 325 (12.8) 22B-CCC Cutout Dimensions 5.3 (0.21) 164 (6.46) 8 (0.31) 307.5 (12.11) 230.6 (9.08) 291.5 (11.48) 153.8 (6.06) 76.9 (3.03) 90 (3.54) 180 (7.09) 8 (0.31) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
B-16 Accessories and Dimensions Figure B.8 Bulletin 1321-3R Series Line Reactors – Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
Accessories and Dimensions Catalog Number 1321-3R250-B 1321-3R250-C 1321-3R320-B 1321-3R320-C 1321-3R400-B 1321-3R400-C 1321-3R500-B 1321-3R500-C A 366 (14.40) 366 (14.40) 274 (10.80) 366 (14.40) 381 (15.00) 366 (14.40) 366 (14.40) 366 (14.40) B 292 (11.50) 286 (11.25) 229 (9.00) 286 (11.25) 286 (11.25) 286 (11.25) 292 (11.50) 286 (11.25) C 292 (11.50) 260 (10.25) 254 (10.00) 267 (10.50) 292 (11.50) 318 (12.50) 292 (11.50) 254 (10.00) D 192 (7.56) 167 (6.56) 165 (6.50) 192 (7.56) 179 (7.06) 192 (7.
B-18 Accessories and Dimensions Figure B.10 EMC Line Filters – Dimensions are in millimeters and (inches) Catalog Numbers: 22-RF018-CS, 22-RF018-CL, 22-RF026-CS, 22-RF026-CL, 22-RF026-CL, 22-RF034-CS 32 (1.26) 60 (2.36) 130 (5.12) 90 (3.54) 297 (11.69) 309 (12.17) 297 (11.69) 17 (0.67) 5.5 (0.22) 30 (1.18) Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150, 22-RFD180 A D C F B E G Catalog Number A B D E 22-RFD036 74 (2.91) 272 (10.71) 161 (6.34) 60 (2.36) 258 (10.
Accessories and Dimensions B-19 Catalog Number: 22-RFD208 M10 938 (36.93) 1000 (39.37) 900 (35.43) 80 (3.15) 913 (35.94) M10 6.5 (0.26) 110 (4.33) 300 (11.81) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
B-20 Accessories and Dimensions Catalog Numbers: 22-RFD323 and 22-RFD480 A C D F 6 (0.24) G B E G G ø9 (0.35) x8 12.5 (0.49) 10 (0.39) 50 60 60 (1.97) (2.36) (2.36) 45° aa 3 (0.12) aa M11 64 (2.52) 18 (0.71) M12 250 (11.81) Catalog Number A B Ø 10.8 (0.43) 25 (0.98) C D E F G 22-RFD323 300 (11.81) 735 (28.94) 145 (5.71) 275 (10.83) 689 (27.13) 64 (2.52) 180 (7.09) 22-RFD480 300 (11.81) 882 (34.72) 145 (5.71) 275 (10.83) 836 (32.91) 64 (2.52) 240 (9.
Accessories and Dimensions B-21 Figure B.11 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-C2S 25 (0.98) 93 (3.66) 180 (7.09) 2m 67 (2.64) 60 (2.36) 154 (6.06) 19.1 (0.75) 77 (3.03) 4.8 (0.19) 23.5 (0.93) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
B-22 Accessories and Dimensions Figure B.12 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-B1 93 (3.66) 25.2 (0.99) 11.1 (0.44) 180 (7.09) 2m 67 (2.64) 60 (2.36) 154 (6.06) 4.8 (0.19) 77 (3.03) 19.1 (0.75) 23.5 (0.93) PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Appendix C RJ45 DSI Splitter Cable The PowerFlex 400 drive provides a RJ45 port to allow the connection of a single peripheral device. The RJ45 DSI Splitter Cable can be used to connect a second DSI peripheral device to the drive. Connectivity Guidelines ATTENTION: Risk of injury or equipment damage exists. The peripherals may not perform as intended if these Connectivity Guidelines are not followed. Precautions should be taken to follow these Connectivity Guidelines.
C-2 RJ45 DSI Splitter Cable DSI Cable Accessories PIN 1 S Slave Port M RJ45 Splitter Cable – Catalog Number: AK-U0-RJ45-SC1 Master Port PIN 8 RJ45 Two-Position Terminal Block Adapter – Catalog Number: AK-U0-RJ45-TB2P TB2 (PIN 5) PIN 8 TB1 (PIN 4) PIN 1 RJ45 Adapter with Integrated Termination Resistor – Catalog Number: AK-U0-RJ45-TR1 PIN 8 PIN 1 PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
RJ45 DSI Splitter Cable C-3 Connecting One Temporary Peripheral DSI Drive DSI Hand Held Serial Converter or M DSI S Parameter 1 [Adapter Cfg] set to "Auto" (default) or "Master" and connected to Master port (M) on RJ45 Splitter Cable Parameter 9 [Device Type] set to "Auto" (default) or "Master" and connected to Master port (M) on RJ45 Splitter Cable Connecting One Temporary Peripheral and One Permanent Peripheral NEMA 1 Bezel with DSI Hand Held NEMA 4 Panel Mount Unit DSI Drive or DSI M Parameter
C-4 RJ45 DSI Splitter Cable Connecting Two Permanent Peripherals NEMA 1 Bezel with DSI Hand Held NEMA 4 Panel Mount Unit DSI Drive or M Parameter 9 [Device Type] set to "Master" and connected to Master port (M) on RJ45 Splitter Cable S Parameter 9 [Device Type] set to "Slave" and connected to Slave port (S) on RJ45 Splitter Cable or Connecting an RS-485 Network DSI Drives AK-U0-RJ45-TB2P Two-position Terminal Block AK-U0-RJ45-TR1 Terminating Resistor (end of network) or or Customer supplied RJ4
Appendix D Application Notes Damper Control Setup The PowerFlex 400 allows damper control logic to be imbedded within the drive reducing cost associated with external control hardware and software. A system Run command can be wired directly into one of the drive inputs. Relay outputs can be used to energize the damper to either open or close.
D-2 Application Notes PID Setup PID Control Loop The PowerFlex 400 has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain a process feedback (such as pressure, flow or tension) at a desired set point. The PID loop works by subtracting the PID feedback from a reference and generating an error value. The PID loop reacts to the error, based on the PID Gains, and outputs a frequency to try to reduce the error value to 0.
Application Notes D-3 Exclusive Control In Exclusive Control, the Speed Reference becomes 0, and the PID Output becomes the entire Freq Command. Exclusive Control is used when A152 [PID Ref Sel] is set to option 1, 2, 3 or 4. This configuration does not require a master reference, only a desired set point, such as a flow rate for a pump.
D-4 Application Notes Trim Control In Trim Control, the PID Output is added to the Speed Reference. In Trim mode, the output of the PID loop bypasses the accel/decel ramp as shown. Trim Control is used when A152 [PID Ref Sel] is set to option 5, 6, 7 or 8.
Application Notes D-5 PID Reference and Feedback Parameter A152 [PID Ref Sel] is used to enable the PID mode (A152 = 0 “PID Disabled”) and to select the source of the PID Reference. If A152 [PID Ref Sel] is not set to 0 “PID Disabled”, PID can still be disabled by select programmable digital input options (parameters T051-T054) such as “Local” or “PID Disable”. Table D.
D-6 Application Notes Option Description 5 “ACT1 * ACT2” Selects actual inputs A204 [ACT1 Input] multiplied by A205 [ACT2 Input] to be used as the feedback signal. 6 “ACT1 / ACT2” Selects actual inputs A204 [ACT1 Input] divided by A205 [ACT2 Input] to be used as the feedback signal. 7 “Min A1, A2” Selects the smaller of actual inputs A204 [ACT1 Input] or A205 [ACT2 Input] to be used as the feedback signal.
Application Notes D-7 Invert Function For a 4-20mA signal, the following parameter settings are used so that a 20mA signal = 0% PID Reference and a 4mA signal = 100% PID Reference. • T069 [Analog In 1 Sel] or T073 [Analog In 2 Sel] = 1 “Current Mode 4-20 mA” • T070 [Analog In 1 Lo] or T074 [Analog In 2 Lo] = 100.0% • T071 [Analog In 1 Hi] or T075 [Analog In 2 Hi] = 0.
D-8 Application Notes PID Preload The value set in A159 [PID Preload], in Hertz, will be pre-loaded into the integral component of the PID at any start or enable. This will cause the drive’s frequency command to initially jump to that preload frequency, and the PID loop starts regulating from there. PID Enabled PID Output PID Pre-load Value Freq Cmd PID Pre-load Value > 0 PID Limits A150 [PID Trim Hi] and A151 [PID Trim Lo] are used to limit the PID output and are only used in trim mode.
Application Notes D-9 PID Gains The proportional, integral, and differential gains make up the PID regulator. • A154 [PID Prop Gain] The proportional gain (unitless) affects how the regulator reacts to the magnitude of the error. The proportional component of the PID regulator outputs a speed command proportional to the PID error. For example, a proportional gain of 1 would output 100% of max frequency when the PID error is 100% of the analog input range.
D-10 Application Notes Guidelines for Adjusting the PID Gains 1. Adjust the proportional gain. During this step it may be desirable to disable the integral gain and differential gain by setting them to 0. After a step change in the PID Feedback: – If the response is too slow increase A154 [PID Prop Gain]. – If the response is too quick and/or unstable (see Figure D.1), decrease A154 [PID Prop Gain].
Application Notes D-11 The following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains. Figure D.1 Unstable PID Reference PID Feedback Time Figure D.2 Slow Response – Over Damped PID Reference PID Feedback Time Figure D.3 Oscillation – Under Damped PID Reference PID Feedback Time Figure D.4 Good Response – Critically Damped PID Reference PID Feedback Time PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
D-12 Application Notes Auxiliary Motor Control Setup The PowerFlex 400 has a built in Auxiliary Motor Control feature. This feature allows operation of up to three (3) line-started motors in addition to the motor controlled directly by the PowerFlex 400 drive. System output can vary from 0% (auxiliary motors off and drive-controlled motor at zero speed) to 400% (3 auxiliary motors and drive-controlled motor at full speed).
Application Notes D-13 Example 1 One External Motor without AutoSwap Three-Phase Power PowerFlex 400 Reference Feedback M2L PID Drive Relays Auxiliary Relay Card M2L M1 M2 • • Auxiliary Motor Control is enabled via Parameter R239 [Aux Motor Mode]. Number of auxiliary motors is set via Parameter R240 [Aux Motor Qty]. • Relays are configured for Auxiliary Motor Control via parameters T055, T060, R222, and R225.
D-14 Application Notes Example 2 One External Motor with AutoSwap Three-Phase Power PowerFlex 400 Reference Feedback M1D M1L PID Drive Relays M2D M2L Auxiliary Relay Card (1) M1D (1) M1L M1 M2D M2L M2 (1) Mechanically interlocked contactors are recommended to ensure that the drive contactor and the line contactor do not close at the same time. If the drive and line contactor close at the same time, drive damage may result.
Appendix E Modbus RTU Protocol PowerFlex 400 drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some Modbus functions are supported to allow simple networking. PowerFlex 400 drives can be multi-dropped on an RS485 network using Modbus protocol in RTU mode. Controller For information regarding DeviceNet or other communication protocols, refer to the appropriate user manual.
E-2 Modbus RTU Protocol Standard RS485 wiring practices apply. Termination resistors need to be applied at each end of the network cable. RS485 repeaters may need to be used for long cable runs, or if greater than 32 nodes are needed on the network. Parameter Configuration The following PowerFlex 400 parameters are used to configure the drive to operate on a network. Parameter Details Reference P036 [Start Source] Set to 5 “RS485 (DSI) Port” if Start is controlled from the network.
Modbus RTU Protocol E-3 Writing (06) Logic Command Data The PowerFlex 400 drive can be controlled via the network by sending Function Code 06 writes to register address 8192 (Logic Command). P036 [Start Source] must be set to 5 “Comm Port” in order to accept the commands. In addition to being written, register address 8192 can be read using Function Code 03.
E-4 Modbus RTU Protocol Writing (06) Reference The Speed Reference to a PowerFlex 400 drive can be controlled via the network by sending Function Code 06 writes to register address 8193 (Reference). P038 [Speed Reference] must be set to 5 “Comm Port” in order to accept the Speed Reference. In addition to being written, register address 8193 can be read using Function Code 03. Reference Address (Decimal) 8193 Description A decimal value entered as xxx.xx where the decimal point is fixed.
Modbus RTU Protocol E-5 Reading (03) Drive Error Codes The PowerFlex 400 Error Code data can be read via the network by sending Function Code 03 reads to register address 8449 (Drive Error Codes).
E-6 Modbus RTU Protocol Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Appendix F Metasys N2 Appendix F provides information about controlling a PowerFlex 400 drive, setting its Reference, and accessing its parameters through configurable objects when the Metasys N2 network protocol is selected. Topic Understanding Metasys N2 Network Points Using Percent (%) for the Reference Using Metasys Configurable Objects to Access Parameters Page F-1 F-3 F-5 F-6 Understanding Metasys N2 Metasys nodes are built up by the use of several virtual objects.
F-2 Metasys N2 Table F.1 Description of the Regions of a Virtual Object Region Region 1 Region 2 Region 3 Region 4 Region 5 Region 6 Region 7 Type Analog Input Binary Input Analog Output Binary Output Internal Float Internal Integer Internal Byte Short AI BI AO BO ADF ADI DB Description 32-bit, IEEE-standard floats 1-bit 32-bit, IEEE-standard floats 1-bit 32-bit, IEEE-standard floats (Analog Data Float) 16-bit (Analog Data Integer) 8-bit (Analog Data Byte) Metasys N2 Data Types Table F.
Metasys N2 F-3 Network Points Table F.
F-4 Metasys N2 Table F.
Metasys N2 F-5 Table F.
F-6 Metasys N2 Using Metasys Configurable Objects to Access Parameters Configurable objects are inputs and outputs that let you read and write parameter values. These objects handle only 16-bit parameter values. Reading Parameter Values The configurable points may show any parameter in the drive by configuring the Param# for INx point. The drive reads the value of the parameter configured in the Param# for INx point and shows the result in the User INx point.
Metasys N2 F-7 Writing Parameter Values ATTENTION: Risk of equipment damage exists. If configurable outputs are programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS. These outputs are written each time the User OUTx point is written from the network.
F-8 Metasys N2 Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
Appendix G P1 – Floor Level Network (FLN) Appendix G provides information about controlling a PowerFlex 400 drive, setting its Reference, and accessing its parameters through configurable points when the P1-FLN protocol is selected. The P1-FLN protocol is a serial communication protocol used by the Siemens APOGEE® system.
G-2 P1 – Floor Level Network (FLN) Network Points Table G.
P1 – Floor Level Network (FLN) G-3 Table G.1 Point Database for Application 2735 Point Number 65 66 67 68 {70} {71} {72} {73} {74} {75} {76} {77} {78} {79} {80} {81} {82} {83} {84} {85} {86} {87} {88} {92} {93} {94} {99} Point Type LAO LAO LAO LAO LDI LDI LDI LDI LDI LDI LDI LDI LDO LDO LDO LDO LDO LDO LDO LDO LDO LDO LDO LAO LDI LDO LAO a. b. c.
G-4 P1 – Floor Level Network (FLN) Table G.2 Point Database for Application 2735 Point Number 01 02 03 04 05 06 07 08 09 11 12 13 20 21 22 23 24 25 26 29 30 31 32 33 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 60 61 62 63 64 65 66 67 68 Subpoint Name CTLR ADDRESS APPLICATION FREQ OUTPUT PCT OUTPUT SPEED CURRENT TORQUE POWER DRIVE TEMP DRIVE MWH RUN TIME DC BUS VOLT OVRD TIME FWD.REV MON CMD FWD.REV RUN.STOP MON CMD RUN.
P1 – Floor Level Network (FLN) G-5 Table G.2 Point Database for Application 2735 Point Number 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 92 93 94 99 *1 Subpoint Name CMD DIR MON ACCELERATING DECELERATING ALARM AT SPEED MAIN FREQ OPER CMD PARAM LOCK JOG LOCAL CNTRL MOP INC ACCEL RATE 1 ACCEL RATE 2 DECEL RATE 1 DECEL RATE 2 REF SELECT 1 REF SELECT 2 REF SELECT 3 MOP DEC REFERENCE OK.
G-6 P1 – Floor Level Network (FLN) Using Percent (%) for the Reference The Reference (Point 92) for P1 is set as a percentage from 0% to +100%. 100% 0% 0 Pr. P035 [Maximum Freq] Value Table G.3 Example Speed Reference and Feedback for a PowerFlex 400 (P035 = 60 Hz) Reference (Point 92) Percent Speed 100% 60 Hz 50% 30 Hz 25% 15 Hz 0% 0 Hz PCT Output (Point 4) Speed Percent 60 Hz 100% 30 Hz 50% 15 Hz 25% 0 Hz 0% PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
P1 – Floor Level Network (FLN) G-7 Using P1 Configurable Points to Access Parameters Configurable points are inputs and outputs that let you read and write parameter values. These objects handle only 15-bit parameter values (0 – 32767). Important: If a parameter has a decimal point, the value must be properly scaled by the user. For example, Accel Time has two decimal places. To use the value 60.00, the scaled value 6000 must be communicated to the drive. The scaled value 6000 will be returned.
G-8 P1 – Floor Level Network (FLN) Writing Parameter Values These outputs are written each time the Write Value point is written from the network. The Param# for Write Param point’s default to commonly accessed parameters and can be changed if desired. A value of “0” in the Param# for Write Param point field disables the writing of data. Figure G.2 Configurable Output Point Operation Controller Set Point 38 with Param# to Read Data To. Drive Write Point 39 to Write Data to Param# in Point 38.
Index A DriveExplorer, 3-1 AC Supply Ground, 1-11 Source, 1-9 Ungrounded, 1-9 Analog Input Loss Fault, 4-4 Armored Cable, 1-14 Auto Rstrt Tries Fault, 4-4 Auxiliary Input Fault, 4-3 B Before Applying Power, 2-1, 2-2 C Cable Length, 1-20 Cable, Power, 1-14 Catalog Number Explanation, P-4 CE Conformity, 1-31 Checklist, Start-Up, 2-1, 2-2 Circuit Breakers Input, 1-12 Comm Loss Fault, 4-5 Command Sources for Start and Speed, 1-28 Common Symptoms and Corrective Action, 4-5 Contactors, Input, 1-19 Control, 2
Index-2 Ratings, A-1 G General Precautions, P-3 Ground Fault, 4-3 Grounding Filter, 1-12 General, 1-11 H Heatsink OvrTmp Fault, 4-3 HW OverCurrent Fault, 4-3 I I/O Wiring, 1-19 Wiring Examples, 1-24, 1-27 I/O Board Fail Fault, 4-5 Input Contactor, 1-19 Input Fusing, 1-12 Input Phase Loss Fault, 4-4 Input Power Conditioning, 1-10 Installation, 1-1 Integral Keypad, 2-3 Interference, EMC/RFI, 1-31, 1-34 K Keypad, 2-3 L LEDs, 2-3, 2-4, 2-6, 2-7, 2-8, 2-9 Load Loss Fault, 4-4 M Metasys N2 point map, F-3, G
Index-3 S Safety Ground, 1-11 Shielded Power Cables, 1-14 Short Circuit Protection, 1-12 Single-Phase Input Power Connections, A-7 Software, 3-1 Start and Speed Reference Selection and Control, 1-28, 1-29 Start/Stop, Repeated, 1-19 Start-Up Checklist, 2-1, 2-2 Static Discharge, ESD, P-3 Status LEDs, 2-3, 2-4, 2-6, 2-7, 2-8, 2-9 Supply Source, AC, 1-9 SW OverCurrent Fault, 4-4 System Grounding, 1-11 T Terminal Block I/O, 1-20 Power, 1-18 Three Wire Control, 1-24, 1-27 Two Wire Control, 1-24, 1-27 U UnderV
Index-4 Notes: PowerFlex 400 Adjustable Frequency AC Drive FRN 1.xx - 7.
5011625906-T306 U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.
