Instruction Manual

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Installation Instructions

PowerFlex

700L Frame 3A DC Bus Bar

Conversion Kit

What This Kit Includes

• DC Bus bar spacers and plastic rivets

• DC- Bus bar and hardware

• DC+ Bus bar and hardware

• Bus bar Support Angles and hardware

• Front Shield and plastic rivets

• Rear Shield and plastic rivets

• Torque Seal

Tools That You Need

• Phillips

screwdriver (#2)

• Standard flat tip screwdriver

• Malleable hammer

• 10 mm socket

• 13 mm socket

• Socket wrench

• Torque wrench

• Pliers

Phillips

is a registered trademarks of Phillips Screw Company.

ATTENTION: To avoid an electric shock hazard, ensure that all

power to the power module has been removed before performing

any steps of these instructions.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has completely discharged before

performing any work on the power module. After removing

power to the power module, wait 5 minutes for the bus capacitors

to discharge. Remove the lower front cover of the power module.

Measure the DC bus voltage at the DC+ TESTPOINT and DC-

TESTPOINT sockets on the front of the power module. The

voltage must be zero.

ATTENTION: HOT surfaces can cause severe burns. Do not

touch the heatsink surface during operation of the power module.

After disconnecting power allow time for cooling.

ATTENTION: This power module contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing or

repairing this assembly. Component damage may result if ESD

control procedures are not followed. If you are not familiar with

static control procedures, refer to Allen-Bradley publication

8000-4.5.2, “Guarding Against Electrostatic Damage” or any

other applicable ESD protection handbook.

Summary of content (6 pages)

PAGE 1
Installation Instructions PowerFlex® 700L Frame 3A DC Bus Bar Conversion Kit ! ! ! ! ATTENTION: To avoid an electric shock hazard, ensure that all power to the power module has been removed before performing any steps of these instructions. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has completely discharged before performing any work on the power module. After removing power to the power module, wait 5 minutes for the bus capacitors to discharge.
PAGE 2
PowerFlex® 700L Frame 3A DC Bus Bar Conversion Kit What You Need to Do To install the PowerFlex® 700L Frame 3A Power Module DC Bus Bar Conversion Kit: ❐ Step 1: ❐ Step 2: ❐ Step 3: ❐ Step 4: ❐ Step 5: ❐ Step 6: ❐ Step 7: ❐ Step 8: Step 1: Removing Power from the Power Module ! Remove power from the power module Remove the power module top cover Assemble spacers to the top cover Assemble the kit parts Install assembled kit parts to the power module Tighten fasteners Install shields Document change A
PAGE 3
PowerFlex® 700L Frame 3A DC Bus Bar Conversion Kit 3 3. Remove the lower front cover of the power module. Loosen the two (2) captive screws and pull the cover off the power module. Set the cover aside to be reinstalled later. 4. Measure the DC bus voltage at the DC+ TESTPOINT and DCTESTPOINT sockets on the front of the power module chassis. The voltage must be zero. Step 2: Removing the Power Module Top Cover 1. Remove the ten (10) M5 x 16 mm (0.63 in.
PAGE 4
PowerFlex® 700L Frame 3A DC Bus Bar Conversion Kit Step 3: Assembling Spacers to the Top Cover 1. Place two (2) DC Bus bar spacers on a sturdy flat work surface. 2. Locate the spacers beneath the top cover such that all five (5) holes in each spacer align with the five (5) holes in the top cover. 3. Using the malleable hammer, drive two plastic rivets through the top cover and into each spacer at their hole locations 2 and 4. Rear Shield Screw M6 X 30 mm Long (2)-Places 10 mm 5.5 (N•m) 48.
PAGE 5
PowerFlex® 700L Frame 3A DC Bus Bar Conversion Kit 5 Step 4: Assembling the Kit 1. Feed the long narrow end of the DC- Bus bar through the slot in the top cover. Parts 2. Assemble a M6 flat washer, M6 lock washer and M6 x 55 mm (2.17 in.) long screw through the top cover and into the DC- Bus bar at two locations. Do not tighten! 3. Assemble a M6 flat washer, M6 lock washer and M6 x 55 mm (2.17 in.) long screw through the Support Angle, top cover and into the DC- Bus bar. Do not tighten! 4.
PAGE 6
Step 7: Installing the Shields 1. Align six (6) holes in the Front Shield with holes in the top cover and assemble six (6) plastic rivets. Apply force with the malleable hammer as required to completely install the plastic rivets. 2. Align five (5) holes in the Rear Shield with holes in the top cover and assemble five (5) plastic rivets. Apply force with malleable hammer as required to completely install the plastic rivets. Step 8: Documenting the Change 1.