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Table Of Contents

PowerFlex 700S High Performance AC Drive - Phase II Control

Firmware Versions 1.xxx...5.002

Programming Manual

Summary of content (214 pages)

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Programming Manual PowerFlex 700S High Performance AC Drive - Phase II Control Firmware Versions 1.xxx...5.
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Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
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Summary of Changes This manual contains new and updated information. New and Updated Information This table contains the changes made to this revision. Topic Page Updated the list of Additional Resources. 9 Updated the description of parameter 338 [Mtr I2T Spd Min] to include setting it to the minimum value for the motor overload trip to vary in time at low speeds. 69 Updated the description of fault 15 “Inv OTemp Trip” to include a possible juntion temperature fault condition.
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Summary of Changes Notes: 4 Rockwell Automation Publication 20D-PM001C-EN-P - July 2013
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Table of Contents Preface Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Qualified Personnel . . . . . . . .
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Table of Contents View and Edit Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCD HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Numeric Keypad Shortcut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Establishing A Link . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents Appendix F History of Changes 20D-PM001B-EN-P, July 2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 20D-PM001A-EN-P, June 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents 8 Rockwell Automation Publication 20D-PM001C-EN-P - July 2013
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Preface Purpose of This Manual The purpose of this manual is to provide you with the information needed to start-up, program and troubleshoot PowerFlex 700S Phase II Adjustable Frequency AC drives. Topic Page Who Should Use This Manual 9 Additional Resources 9 General Precautions 11 Who Should Use This Manual This manual is intended for qualified personnel. You must be able to program and operate adjustable frequency AC drives.
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Preface Resource Description SynchLink System Design Guide, publication 1756-TD008 Provides a detailed description of SynchLink and the products that operate on it, including: • ControlLogix SynchLink module (1756-SYNCH) • ControlLogix Drive modules (1756-DMxxx Series) • PowerFlex 700S drives Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives.
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Preface General Precautions Qualified Personnel ATTENTION: Only qualified personnel familiar with the PowerFlex 700S Drive and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Personal Safety ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive.
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Preface Product Safety ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the system. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies.
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Chapter 1 Drive Start-Up This chapter provides the information necessary to start up the PowerFlex 700S Phase II drive. Drive Start-Up Checklist Topic Page Drive Start-Up Checklist Below Prepare for Initial Drive Start-Up 14 Start Up the Drive 15 ❏ A Human Interface Module (HIM) is required to complete this Start-Up procedure, which uses the Assisted Start routine.
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Chapter 1 Drive Start-Up Prepare for Initial Drive Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. 1. Confirm that all inputs are connected to the correct terminals and are secure. 2.
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Drive Start-Up Start Up the Drive 6. Press Enter ( Chapter 1 ) on the HIM. The Assisted Start routine will prompt you for the required information needed to start-up the drive and complete the autotuning procedures. See Figure 1 on page 16 for a flow chart of the Assisted Start routine. Note: When starting up some high impedance motor applications, the “Power Circuit Test” may fail.
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Chapter 1 Drive Start-Up Figure 1 - PowerFlex 700S Assisted Start Routine Flow Chart PowerFlex 700S Start-Up Select a menu option or move down one level Go back one selection or one level Esc Scroll through all choices Motor Control Select: Motor Control Mode, DB Resistor Motor Tests Field Oriented Control: Measure: Stator Resistance, Leakage Inductance, Magnetizing Inductance, Slip Frequency Feedback Configuration Motor Data Enter: Motor NP Data, Power & Units, FLA, Volts, Hertz, RPM, Poles In
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Drive Start-Up Chapter 1 Table 1 - Common Causes of a Start Inhibit Examine Parameter 156 [Start Inhibits] Bit Description Action 1 No power is present at the Enable Terminal; TB2-16 Apply the enable 2, 3, 4 A stop command is being issued Close all stop inputs 5 Power loss event is in progress, indicating a loss of the AC input voltage Restore AC power 6 Data supplied by the power structure EEprom is invalid or corrupt Cycle the power - if problem persists, replace the power structure 7 Fl
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Chapter 1 Drive Start-Up Notes: 18 Rockwell Automation Publication 20D-PM001C-EN-P - July 2013
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Chapter 2 Programming and Parameters This chapter provides a complete listing of the PowerFlex 700S Phase II drive parameters. The parameters can be programmed (viewed/edited) using a Human Interface Module (HIM). Refer to Human Interface Module Overview on page 153 for information on using the HIM to view and edit parameters. As an alternative, programming can also be performed using DriveTools™ software and a personal computer.
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Chapter 2 Programming and Parameters Table 2 - Table Explanation Motor NP RPM Calculated 1/30000 rpm Par 4 [Motor NP RPM] = 1.0 P.U. Speed/TorqueMode Default: Options: 1= 0= 1= 2= 3= Set to the motor nameplate rated rpm. Selects the source for the drive torque reference.
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Programming and Parameters How Parameters are Organized Chapter 2 DriveExecutive programming software displays parameters in “Linear List” or “File - Group - Parameter” format. Viewing the parameters in “File - Group Parameter” format simplifies programming by grouping parameters that are used for similar functions. There are twelve files. Each file is divided into multiple groups of parameters. Each illustration below contains a list of the Parameters contained in each Group for each File.
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Chapter 2 Programming and Parameters Inputs Com Spee d/Po Posit sit Fd ion C Proc bk ontro ess C Torqu l o ntrol Spee e Co ntrol d Co Dyna ntrol mic C Moto ontro l r Con Monit t r o l or 22 Utility munic a tion User & Ou tputs Func tions Motor Data Monitoring Drive Config Tuning Autotune Results 1 2 3 4 5 6 336 7 9 525 526 434 435 441 442 497 498 495 496 499 489 485 402 403 405 409 410 411 510 511 512 513 514 515 516 517 505 506 507 508 509 424 423 453 454 425 426 443 470 444 533 500 5
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Programming and Parameters Chapter 2 U ser F Inputs uncti ons & Ou munic tputs ation Com Proc Moto Monit or Configuration 151 152 153 158 160 169 335 Dyna Logic Command Applied LogicCmd Control Options Drive Logic Rslt Zero Speed Lim SrLss ZeroSpdLim Abs OverSpd Lim trol ess C Torqu ontro e Co l ntrol d Co ntrol Spee mic C r Con ontro l Overload Protect 337 338 339 340 341 343 344 Mtr I2T Curr Min Mtr I2T Spd Min Mtr I2T Calibrat Mtr I2T Trp ThrH Mtr I2T Count OL OpnLp CurrLim OL ClsLp C
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Chapter 2 Programming and Parameters Dyna Moto Monit or 24 d Co mic C r Con trol Reference 27 28 10 11 12 13 14 15 16 17 18 19 20 29 39 40 30 31 41 32 33 34 43 53 45 61 62 63 37 35 36 38 46 21 47 56 9 57 58 60 55 59 64 65 1160 66 67 68 69 Spee ontro Proc Torqu ntrol Posit io ess C e Co ntrol Spee l ntrol sit Fd tion User & Ou bk l Regulator Speed Ref A Sel Speed Ref B Sel Speed Ref 1 Spd Ref1 Divide Speed Ref 2 Spd Ref2 Multi Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Sp
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Programming and Parameters Chapter 2 U Dyna Moto Monit or mic C Spee r Con trol ontro d Co Torqu l ntrol e Co ntrol Spee Posit io ess C d/Po ontro n Co l ntrol sit Fd bk Current Torque 110 302 59 69 111 112 113 114 115 119 120 319 116 129 117 118 415 401 306 300 127 128 353 125 126 123 124 303 132 133 134 221 Proc ser F Inputs uncti ons & Ou Com tputs munic Utility ation Speed/TorqueMode Spd Reg PI Out Inertia Trq Add FricComp Trq Add Torque Ref 1 Torque Ref1 Div Torque Ref 2
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Chapter 2 Programming and Parameters U Proc Dyna Moto Monit or mic C r Con trol ess C Torqu ontro e Co l ntrol d Co ntrol Spee ontro l Regulator 181 182 184 183 185 186 187 188 189 190 191 192 180 26 Spee Posit io d/Po n Co ntrol sit Fd Utility ser F Inputs uncti ons & Ou Com tputs munic ation bk Limit Generator PI Reference PI Feedback PI Lpass Filt BW PI Error PI Preload PI Prop Gain PI Integ Time PI Integ HLim PI Integ LLim PI Integ Output PI High Limit PI Lower Limit PI Output
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Programming and Parameters Com Pr Posit io oces s Co Torqu ntrol Spee e Co ntrol d Co Dyna ntrol mic C Moto ontro r Con l Monit trol or Spee n Co ntrol d/Po Utility sit Fd Inputs munic a tion User Func tions tputs & Ou bk Position Config Point to Point Sync Generator Phase PhaseLock LockLoop Loop 740 741 742 777 784 780 785 781 782 783 758 745 746 744 753 754 755 756 747 757 762 763 769 796 768 761 759 760 775 776 778 779 318 797 798 799 1130 1131 1132 1133 1134 1135 1136 1137 1138 113
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Chapter 2 Programming and Parameters Proc Monit Moto or 28 Dyna r Con trol Torqu e Co ntrol d Co ntrol Spee mic C ontro l Spee Posit io ess C d/Po ontro n Co l ntrol Utility sit Fd User Func Inputs tions Com & Ou munic tputs ation bk Feedback Config Encoder Port 0/1 Calculated Fdbk Feedback Opt 0/1 222 223 777 224 300 762 73 72 233 234 232 231 230 242 241 240 236 237 238 235 239 225 226 227 228 229 249 251 250 253 252 259 260 263 264 265 266 267 268 269 277 272 273 274 275 2
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Programming and Parameters Chapter 2 User Func Inputs tions & Ou munic tputs ation Com Proc Moto Monit or Dyna mic r Con trol Posit ion ess C Torqu ontro e Co l ntrol d Co ntrol Spee Contr ol Spee d/Po Cont rol sit Fd Utility bk Drive Memory Diagnostics Fault/Alm Config Test Points Peak Detection 196 145 147 149 146 148 155 156 304 824 320 321 322 326 327 328 323 324 325 331 313 345 346 316 902 903 518 519 463 464 465 894 895 896 897 898 899 332 333 334 379 374 373 382 381 393 394
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Chapter 2 Programming and Parameters Inputs Com Proc Dyna Moto Monit or r Con ontro l Masks & Owners DriveLogix I/O SynchLink Config SynchLink Output 670 671 672 673 674 677 678 679 680 681 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 921 922 923 924 925 926 927 964 965 966 967 968 969 970 971 972
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Programming and Parameters Posit io Spee Pr oces s Co Torqu ntrol Spee e Co ntrol d Co Dyna ntrol mic C Moto ontro r Con l Monit trol or d/Po sit Fd bk ntrol Utility Com Inputs munic a tion User & Ou tputs Func tions n Co Analog Inputs Analog Outputs Digital Inputs Digital Outputs BitSwap Control 821 803 801 802 804 805 800 1093 809 807 808 810 811 806 1094 815 813 814 816 817 812 1095 821 831 832 833 834 835 836 837 838 839 840 841 842 843 844 823 825 826 827 828 829 830 824 845 846
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Chapter 2 Programming and Parameters Pr 32 Spee d/Po sit Fd n Co bk ntrol Posit io oces s Co Torqu ntrol Spee e Co ntrol d Co Dyna ntrol mic C Moto ontro r Con l Monit trol or User Func Inputs tions & Ou Com tputs munic ation Utility Param & Config Select Switches Math & Logic Timers 1000 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042
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Programming and Parameters Chapter 2 Read-Write Data Type Parameter Data in Linear List Format Name Description Values 1 Motor NP Volts Default: Min/Max: Units: Calculated (1) 75/705 V RW 16-bit Integer 2 Motor NP FLA Default: Min/Max: Units: Calculated (1) Calculated/Calculated A RW Real 3 Motor NP Hertz Default: Min/Max: Units: Calculated (1) 2.0000/500.
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No. Name Description Values 26 SpdTrim2 Filt BW Default: Min/Max: Units: 27 28 Speed Ref A Sel Speed Ref B Sel Default A: 1 = “Spd Ref 1” Default B: 5 = “Preset Spd 1” Options: 0 = “Zero Speed” 1 = “Speed Ref 1” 2 = “Speed Ref 2” 3 = “Sum Sref 1+2” 4 = “MOP Level” 5 = “Preset Spd 1” 6 = “Preset Spd 2” 7 = “Preset Spd 3 8 = “Preset Spd 4” 29 Sets the frequency for the Speed Trim 2 filter. Selects the speed reference source for the drive.
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Chapter 2 Read-Write Data Type Programming and Parameters Name Description Values 40 Selected Spd Ref Default: Min/Max: Units: Scale: 0.0000 -/+8.0000 P.U. rpm Par 4 [Motor NP RPM] = 1.0 P.U. RO Real 41 Limited Spd Ref Default: Min/Max: Units: Scale: 0.0000 -/+8.0000 P.U. rpm Par 4 [Motor NP RPM] = 1.0 P.U. RO Real Displays the speed command after the limit block, limited by Par 30 [Min Spd Ref Lim] and Par 31 [Max Spd Ref Lim].
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Programming and Parameters Read-Write Data Type Chapter 2 Name Description Values 62 Virt Encdr Posit Default: Min/Max: 0 -/+2147483648 RO 32-bit Integer 63 Virt Encdr Dlyed Default: One sample period delayed output of Par 62 [Virt Encdr Posit]. Used in some applications to phase synchronize Min/Max: position reference through SynchLink. The master is delayed one sample while the downstream drives update their position references – then all drives sample position simultaneously.
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No. Name Description 78 Spd Ref TP RPM Default: Displays the value selected in Par 77 [Spd Ref TP Sel] in rpm. This display should only be used if the selected value Min/Max: is floating point data. Units: Scale: 0.0000 -/+8.0000 rpm Par 4 [Motor NP RPM] = 1.0 P.U. RO Real 79 Spd Ref TP Data 0 -/+32768 RO 16-bit Integer 81 Spd Reg P Gain Displays the value selected in Par 77 [Spd Ref TP Sel]. This display should only be used if the selected value is integer data.
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No. Name Description Read-Write Data Type Programming and Parameters Linkable Chapter 2 90 Spd Reg BW Default: Sets the bandwidth of the speed regulator in rad/sec. Bandwidth is also referred to as the crossover frequency. Min/Max: Units: Small signal time response is approximately 1/BW and is the time to reach 63% of set point. A change to this parameter will cause an automatic update of Par 81 [Spd Reg P Gain] and Par 82 [Spd Reg I Gain].
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Name Description Values 107 Slip RPM Meter Default: Min/Max: Units: 0.0 +/- 3000.
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No. Name Description Values 117 NotchAttenuation Data Type Programming and Parameters Linkable Read-Write Chapter 2 Y RW Real Y RW Real Default: 0.005 Min/Max: 0.0/0.1 Determines the rpms at which the drive will switch from speed mode to the Speed Limited Adjustable Torque rpm (SLAT) min. or SLAT max. mode, identified in Par 110 [Speed/Torque Mode] bit 7 “SLAT Minimum” or bit 8 “SLAT Units: Maximum”. Note: This parameter was added for firmware version 3.001. Y RW Real Default: 0.
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Name Description 132 Inert Adapt Sel Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved First Diff Load Est Inrtia Adapt Configures the Inertia Adaptation Algorithm (IAA Function). • Bit 0 “Inrtia Adapt” when set to 1 (on), the Inertia Adaptation function will effect enhanced stability, higher bandwidths and dynamic stiffness. Useful when systems with a gear-box becomes disconnected from the load.
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No. Name Description 148 Default: FW TaskTime Actl Displays the actual firmware scan times selected by Par 146 [FW TaskTime Sel]. Before the change to the firmware Options: scan time is accepted, the drive evaluates the change to ensure the processor will not be overloaded. If there is risk of overloading the processor, the change will not be accepted. 149 FW FunctionsActl “0.5 /2 /8ms” “0.5 /2 /8ms” “0.5 /1 /8ms” “0.25 /1 /8ms” “0.25 /0.5 /8ms” “0.1/0.5 /8ms” “0.5/1 /2ms” “0.25 /1 /2ms” “0.25 /0.
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Data Type Values Control Options Options Slip Test En PM Offset En Pwr Diag En Trq Trim En MC Atune En Time Axis En PITrim EnOut Reserved Inrt TrqLPEn Motor OL Ret Slip Comp En SpdRegPreset Aux Pwr Sply Auto Tach Sw Reserved DM Reserved DM OL ClsLpDsbl Jog -NoInteg Iq Delay Motor Dir Reserved 3WireControl Trq DsblZSpd Trq StopRamp Jog - NoRamp Jog in Trq Flying Start SErrFilt1Stg SRef LdLg En Bipolar SRef Set bits to configure the options for operating the drive.
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No. Name Description Values 154 Default: 0.0000 Stop Dwell Time Sets an adjustable delay time between detecting zero speed and disabling the speed and torque regulators, when Min/Max: 0.0000/10.0000 responding to a stop command. For more information, please see Stop Dwell Time on page 170.
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Name Description 158 Drive Logic Rslt Reserved Spd Ref Sel2 Spd Ref Sel1 Spd Ref Sel0 Reserved Reserved Coast Stop CurrLim Stop Jog 2 Reserved Reverse Forward Clear Fault Jog 1 Start Normal Stop Reserved Spd Ref Sel2 Spd Ref Sel1 Spd Ref Sel0 Reserved Reserved Coast Stop CurrLim Stop Jog 2 Reserved Reverse Forward Clear Fault Jog 1 Start Normal Stop This is the logic output of the logic parser that combines the outputs from the DPI ports and the DriveLogix controller to de
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No. Name Description Values 164 StopOper TP Data Default: 0 Min/Max: -/+2147483648 165 Default: Tune Test Status Indicates which test (if any) is in progress. Options: • Value 7 is retained and is used to continue the Auto Tune test from the last point at which it was stopped. Notes: Value 5 was changed to “Reserved” for firmware version 2.004. Value 7 “Mtr+Sys J” was changed to “Slip Test” for firmware version 3.001. Value 8 “Find Home” was added for firmware version 3.003.
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No. Name Description Values 177 Setpt 2 Limit Default: 0.0100 Min/Max: 0.0000/0.5000 Units: P.U. Y 178 PI TP Sel Default: Options: 179 Creates a tolerance - hysteresis band around the value in Par 176 [Setpt2 TripPoint]. For positive setpoints: • Turn-on level = TripPoint • Turn-off level = TripPoint - Limit. For negative setpoints: • Turn-on level = TripPoint • Turn-off level = TripPoint + Limit. Enter or write a value to select Process Control PI data displayed by Par 179 [PI TP Data].
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202 Name Description Values Time Axis Rate Default: 1.0000 Min/Max: 0.0100/20.0000 Units: /s Y Sets rate (1/sec) for the Time Function Generator to ramp from an output of 0 to 1 and from 1 to 0. Data Type No. Programming and Parameters Linkable Read-Write Chapter 2 RW Real 203 Default: 0.0000 Time Axis Output Min/Max: 0.0000/1.0000 The output of the Time Function Generator.
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Name Description Values 219 PeakDetect2 Out Default: 0.00 Min/Max: 0.00/1200.00 221 Load Estimate 222 Mtr Fdbk Sel Pri 223 224 RO Real Default: 0.0 Displays the estimated load torque, which is the side effect of the speed observer and does not include torque to Min/Max: -/+8.0 P.U. accelerate or decelerate the motor if the inertia input is correct. The value is provided for display purposes. Units: P.U. RO Real Default: Selects primary feedback device.
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No. Name Description 232 Encoder0 PPR 50 Values Default: Sets the pulse per revolution rating of the feedback device connected to the Encoder 0 input. This parameter must Min/Max: be set to one of the values displayed in bold in Table 232A below.
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Name Description Values 233 Encdr 0/1 Config Reserved Reserved Reserved En1SmplRt b2 En1SmplRt b1 En1SmplRt b0 Reserved Reserved Enc1 EdgTime Enc1 Dir Enc1 A Phs Enc1 4x Enc1 Filt b3 Enc1 Filt b2 Enc1 Filt b1 Enc1 Filt b0 Reserved Reserved Reserved En0SmplRt b2 En0SmplRt b1 En0SmplRt b0 Reserved Reserved Enc0 EdgTime Enc0 Dir Enc0 A Phs Enc0 4x Enc0 Filt b3 Enc0 Filt b2 Enc0 Filt b1 Enc0 Filt b0 Specifies the configuration options for the encoder 0 and encoder 1.
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RegisLtch 0/1Cnfg Reserved Reserved Reserved Reserved Reserved Reserved Reserved RL1 Dir Fwd RL1 Dir Rev RL1 TrgEdge1 RL1 TrgEdge0 RL1 TrgSrc1 RL1 TrgSrc0 RL1 Encoder1 Reserved Reserved Reserved Reserved SL DI Filt 3 SL DI Filt 2 SL DI Filt 1 SL DI Filt 0 Reserved RL0 Dir Fwd RL0 Dir Rev RL0 TrgEdge1 RL0 TrgEdge0 RL0 TrgSrc1 RL0 TrgSrc0 RL0 Encoder1 Configures the registration latch at port 0 or port 1 to be used with Encoder 0 or Encoder 1, respectively.
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Name Description Values 238 RegisLtch0/1Stat Data Type No. Chapter 2 Linkable Read-Write Programming and Parameters Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved RL1 Found RL1 Armed Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved RL0 Found RL0 Armed Indicates the control status of registration latch 0 and 1.
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Programming and Parameters Linkable Read-Write Chapter 2 Name Description 245 Default: Spd Fdbk TP Sel Enter or write a value to select the data displayed in Par 246 [Spd Fdbk TP RPM] and Par 247 [Spd Fdbk TP Data]. Options: Note: Option values 5 - 15 were changed to “Reserved” and option 41 “First Diff” was added for firmware version 2.004.
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Data Type Values Opt0/1 RegisCnfg Reserved Reserved Reserved Reserved Reserved Reserved Reserved O1 RL DirFwd O1 RL DirRev O1 RLTrgEdg1 O1 RLTrgEdg0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved RL Filt bit3 RL Filt bit2 RL Filt bit1 RL Filt bit0 Reserved O0 RL DirFwd O0 RL DirRev O0 RLTrgEdg1 O0 RLTrgEdg0 Reserved Reserved Reserved Configures the registration latch for port 0 of the feedback option card.
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Data Type Values Stegmann0 Cnfg Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SmplRate bt2 SmplRate bt1 SmplRate bt0 Reserved Reserved Reserved SW Reset Direction Reserved Reserved Reserved Reserved Reserved Configures the Stegmann Hi-Resolution Encoder Feedback Option. • Bit 5 “Direction” determines counting direction. If clear, direction is forward or up.
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Name Description Values 263 Heidenhain0 Cnfg Data Type No. Chapter 2 Linkable Read-Write Programming and Parameters Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SmplRate bt2 SmplRate bt1 SmplRate bt0 Reserved Reserved VM Direction SW Reset Direction Reserved Reserved Reserved Reserved Reserved Configures the Heidenhain Encoder Feedback Option.
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No. Name Description Values 266 Heidn Encdr Type Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved VrtlMasterEn Endat24bitSl Reserved Reserved Multi Turn Not EnDat Reserved Configures the encoder type manually if the Endat type is not used. • Bit 0 “Reserved” Automatically set after power-up. Do not change. • Bit 1 “Not EnDat” Enables/Disables EnDat serial communications.
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Data Type Values Resolver0 Cnfg Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SmplRate bt2 SmplRate bt1 SmplRate bt0 Reserved Reserved Reserved Reserved Resolver Dir Energize Resolution 1 Resolution 0 Reserved Cable Tune Configures options for the resolver option card port 0.
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No. Name Description Values 270 Reslvr0 TP Sel Enter or write a value to select Fault data displayed in Par 271 [Reslvr0 TP Data]. Default: Options: 0= 0= 1= 2= 3= Reslvr0 TP Data Default: Min/Max: 0 -/+2147483648 271 272 Displays the data selected by Par 270 [Reslvr0 TP Sel]. Reslvr0 SpdRatio “Zero” “Zero” “R0 Edge Time” “R0 dEdge” “R0 dTime” “R0 EPR” “R0 Edge Mode” “R0 nMax” “R0 Delta2Err” RO 32-bit Integer Default: Specifies the speed ratio for the resolver option card port 0.
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Name Description Values 278 Sleep-Wake Mode Default: Options: Enables/disables the Sleep-Wake function. Important: When enabled, the following conditions must be met: • A proper value must be programmed for parameters 280 [Wake Level] and 282 [Sleep Level]. • A speed reference must be selected in parameter 27 [Speed Ref A Sel]. • At least one of the following must be programmed (and input closed) in [Dig Inx Sel]; “Enable,” “Stop=CF,” “Run.” Note: This parameter was added with firmware version 5.002.
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No. Name Description 284 Sleep Control Values Data Type Programming and Parameters Linkable Read-Write Chapter 2 Analog Ref 0 0 0 0 0 0 0 0 0 0 0 0 8 7 6 5 4 3 2 1 0 Enable Stop Latch 0 Mode 0 Start Latch 0 Mode 1 Not Running x State 0 Level Cnflct x 15 14 13 12 11 10 9 State 1 unused 1 x Bit State 2 unused 2 Default Options Digin Cnflct unused 3 Analog Ref 1 Status of the Sleep-Wake function. • Bit 0 “Enable” when set, Sleep-Wake mode is enabled.
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Name Description 286 Linear1 Status Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Open Wire Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Indicates faults on the Multi Device Interface (MDI). Bit 8 “Open Wire” indicates an open wire fault.
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Programming and Parameters Linkable Read-Write Chapter 2 Name Description 299 Elapsed MWHrs Default: Displays the total energy the drive has consumed or produced. Calculated from the absolute magnitude of the Min/Max: product of motor speed and motor torque (power), accumulated over time. This value will increase in both regen Units: and motoring modes of operation. This parameter value can be changed (written to) by the user. Scale: 0.0 0.0/429496736.
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Chapter 2 Linkable Read-Write Programming and Parameters Name Description Values 309 % Motor Flux Default: Min/Max: Units: Scale: 0.0 0.0/100.0 % 100 = 4096 RO 16-bit Integer Output Freq Default: Min/Max: Units: 0.00 -/+250.00 Hz RO Real Output Power Default: Min/Max: Units: 0.00 -/+9999.00 Hp RO Real 312 MotorFluxCurr FB Default: Min/Max: Units: 0.0000 0.0000/1.0000 P.U. RO Real 313 Heatsink Temp Default: Min/Max: Units: 0.0000 -30.0000/200.
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Lgx Timeout Lgx OutOfRun NetLoss DPI6 NetLoss DPI5 NetLoss DPI4 NetLoss DPI3 NetLoss DPI2 NetLoss DPI1 DPI Loss P6 DPI Loss P5 DPI Loss P4 DPI Loss P3 DPI Loss P2 DPI Loss P1 No Ctrl Devc NonCnfgAlarm Interp Synch EnableHealth NonCnfgAlarm VoltFdbkLoss BusUnderVolt RidethruTime Slink Mult PowerEE Cksm BrakeOL Trip PSC Sys Flt2 PSC Sys Flt1 Ctrl EE Cksm MC Command +/- 12v Pwr Default 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
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328 Data Type Alarm Status 1 Options NonCnfg Fault Precharge Er NonCnfg Fault NonCnfg Fault NonCnfg Fault NonCnfg Fault NonCnfg Fault NonCnfg Fault NonCnfg Fault NonCnfg Fault NonCnfg Fault Inertia Test NonCnfg Fault NonCnfg Fault Ext Fault In Inv OL Trip Inv OL Pend Non Cnfg Fault Inv TempPend Motor Stall Mtr OL Pend Mtr OL Trip NonCnfgFault SLink Comm NonCnfgFault NonCnfgFault FB Opt 1 Loss FB Opt0 Loss Encdr1 Loss Encdr0 Loss NonCnfgFault NonCnfgFault Indicates the occu
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No.
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Name Description Values 334 700L AlarmStatus Data Type No.
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Programming and Parameters Linkable Read-Write Chapter 2 Name Description Values 343 Default: 8.0000 OL OpnLp CurrLim Displays the current limit set by the Open Loop Inverter Overload (OL) function. This function sets this current limit Min/Max: 0.0000/8.0000 based on stator current feedback and the current ratings of the drive - continuous and short term (three-second Units: P.U. rating).
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Chapter 2 Linkable Read-Write Programming and Parameters Name Description 351 Iq Ref Trim 352 Is Actual Lim Default: 1.0000 Min/Max: 0.0000/8.0000 Units: P.U. RO Real Iq Actual Lim Default: 1.0000 Min/Max: 0.0000/8.0000 Units: P.U. RO Real 354 Iq Rate Limit Default: 1000.0000 Min/Max: 5.0000/10000.0000 Units: /s 355 Iq Ref Limited Default: 0.0000 Min/Max: -/+8.0000 P.U. Units: P.U. 356 Mtr Current Lim 357 Curr Ref TP Sel 353 Values Default: 0.
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No. Name Description 364 Default: 500 Kd Current Limit Current Limit Derivative gain. This gain is applied to the sensed motor current to anticipate a current limit Min/Max: 0/10000 condition. A larger value reduces overshoot of the current relative to the current limit value. This parameter should not be changed by the user. Note: This parameter was added for firmware version 2.003.
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No. Name Description Values 375 Default Inv OT Pend Cnfg Enter a value to configure the drive's response to a Inverter Over-Temperature (OT) Pending exception event. This Options: event is triggered when the Inverter Negative Temperature Coefficient (NTC) function detects the heat-sink temperature reaches to the overload warning level. • 0 - Ignore configures the drive to continue running, as normal, when this event occurs.
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No. Name Description Values 383 SL CommLoss Data Default: Options: Enter a value to determine what is done with the data received from SynchLink when a communication loss occurs. Refer to Par 902 [SL Error Status] for possible causes of communication loss. • 0 - Zero Data Resets data to zero. • 1 - Last State Holds data in its last state. 1 = “Last State” 0 = “Zero Data” 1 = “Last State” ATTENTION: Risk of injury or equipment damage exists.
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Name Description 387 Lgx Timeout Cnfg Values Default Enter a value to configure the drive's response to a “Controller-to-Drive” connection timeout, as detected by the Options: drive. • 0 - Ignore configures the drive to continue running, as normal, when this event occurs. • 1 - Alarm configures the drive to continue running and set the appropriate alarm bit when this event occurs.
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No. Name Description 390 SL MultErr Cnfg Values Default Enter a value to configure the Drive Module's response to a SynchLink Multiplier error. Refer to Par 927 [SL Mult Options: State] for possible causes for multiplier errors. • 0 - Ignore configures the drive to continue running, as normal, when this event occurs. • 1 - Alarm configures the drive to continue running and set the appropriate alarm bit when this event occurs.
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Name Description Values 395 Default +Sft OvrTrvlCnfg Enter a value to configure the drive’s response to a positive software positioning over travel condition. Options: • 0 - Ignore configures the drive to continue running, as normal, when this event occurs. • 1 - Alarm configures the drive to continue running and set the appropriate alarm bit when this event occurs. • 2 - FltCoastStop configures the drive to perform a coast stop and set the appropriate fault bit, in response to this event.
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No. Name Description Values 405 Dead Time Comp Default: 0 Min/Max: 0/200 Units: % The amount of voltage correction used to compensate for the loss of voltage during dead time. Do not adjust. Contact factory for alternative settings.
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Name Description 412 Power EE TP Sel 0 = Zero 19 = Bus VltScale 38 = IGBT Rated A 61 = Convt Type 80 = HH1 P/B ID 1 = Volt Class 20 = Sml PS Watts 39 = IGBT V Thres 62 = DC Bus Induc 81 = HH1 S/W ID 100 = HH2 S/W ID 2 = Assy Rev 21 = Sml PS Min V 40 = IGBT Slope R 63 = AC Inp Induc 82 = HH1 P/B Rev 101 = HH2 P/B Rev 3 = ASA S/N 22 = Lrg PS Watts 41 = IGBT Sw Engy 64 = Precharg Res 83 = HH1 S/W Rev 102 = HH2 S/W Rev 4 = Manuf Year 23 = Lrg PS Min V 44 = IGBT CS Tres 65 = PrechThr
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No. Name Description 417 Brake Watts 418 Brake TP Sel Values Default: 100.0000 Min/Max: 0.0000/500000.0000 Sets the continuous rated power reference for the Dynamic Brake (DB). You may change the value of this W parameter only if you have selected and external DB resistor (set bit 1 “Brake Extern” of Par 414 [Brake/Bus Units: Cnfg]. Note: The maximum value was changed from 5000.0000 to 500000.0000 for firmware version 3.001.
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Name Description Values 429 Ids Integ Freq Default: 10 Min/Max: 0/32767 Units: rad/s A 430 A 431 A 432 A 433 A 434 A 435 A 437 A 438 A 439 A 440 A 441 A 442 A 443 A 444 A 445 A 446 A 447 A 448 A Ids Reg P Gain Data Type No. Sets the break frequency of the flux producing (d-axis) current regulator. This and Par 430 [Ids Reg P Gain] determine the integral gain for the d-axis current regulator. Set by the autotune procedure. Do not change this value.
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No. Name Description 449 SrLss FreqReg Ki A 450 A 453 A 454 A 456 Values Data Type Programming and Parameters Linkable Read-Write Chapter 2 Default: 250 Sets the integral gain of the Frequency Regulator, which estimates motor speed when sensorless feedback is Min/Max: 0/32767 selected. Do not change this value.
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Name Description 465 MC Diag Error 3 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved IFlux Range Reserved Reserved Reserved CurrSensor W Reserved CurrSensor V Reserved CurrSensor U Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Displays the third diagnostic error encountered by the Motor Control (MC). Errors appear in this parameter in the order in which they occurred.
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No. Name Description 466 MC TP1 Select A 467 A 84 Values Data Type Programming and Parameters Linkable Read-Write Chapter 2 Enter a value to select Motor Control (MC) data displayed in Par 467 [MC TP1 Value] and Par 468 [MC TP1 Bit]. Par 467 [MC TP1 Value] and Par 468 [MC TP1 Bit] are diagnostic tools you can use to view internal drive parameters. The default value is option 0 “MuIqsRef2”. Notes: Options 209 - 212 were added for firmware version 2.004.
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Name Description 468 MC TP1 Bit A 469 A 470 A 471 A 472 Values Default: Displays the data selected by Par 466 [MC TP1 Select]. This display should only be used if the selected value is Min: bit-enumerated data. Par 468 [MC TP1 Bit] is a diagnostic tool you can use to view internal drive parameters. Max: 00000000000000000000000000000000 00000000000000000000000000000000 11111111111111111111111111111111 Data Type No.
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No. Name Description 473 MC TP2 Select A 474 A 86 Values Data Type Programming and Parameters Linkable Read-Write Chapter 2 Enter a value to select Motor Control (MC) data displayed in Par 474 [MC TP2 Value] and Par 468 [MC TP1 Bit]. Par 474 [MC TP2 Value], and Par 468 [MC TP1 Bit] are diagnostic tools you can use to view internal drive parameters. This parameter should not be changed by the user. The default value is option 0 “MuIqsRef2”. Note: This parameter was added for firmware version 2.
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Name Description 475 MC FaultTPSelect A 476 A 477 A 478 A 479 A 480 A 481 A 482 A 483 A 484 A 485 486 A Values Data Type No. Chapter 2 Linkable Read-Write Programming and Parameters Enter or write a value to select the Motor Control (MC) Fault Data displayed in Par 476 [MC FaultTP Value]. This parameter should not be changed by the user. Notes: This parameter was added for firmware version 2.003.
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Programming and Parameters Linkable Read-Write Chapter 2 Name Description Values 487 Motor NTC Coef Default: 100 Defines a coefficient used to calculate the rotor temperature from the measured stator temperature. Used only Min/Max: 50/200 Units: % in Field Oriented Control - 2 (FOC2) mode. See Par Par 485 [Motor Ctrl Mode]. RW 16-bit Integer Flux Current Default: 30.00 Specifies the magnetizing current that produces rated flux in the motor in a per unit (percent representation). Min/Max: 0.00/75.
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Name Description Values 502 Rotor Resistance Default: Min/Max: Units: Scale: A 503 1.00 0.00/100.00 % 100 = 8192 Data Type No. Displays rotor resistance, as determined by the auto-tune procedure. Scaled to percent of rated motor impedance. Do not change this value. Chapter 2 Linkable Read-Write Programming and Parameters RW 16-bit Integer Current Reg BW Default: 600 Sets the bandwidth for the current regulator. Par 402 [PWM Frequency] limits the maximum value.
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511 Name Description Values Data Type No. Programming and Parameters Linkable Read-Write Chapter 2 FVC2 Mode Config Configures Field Oriented Control - 2 (FOC2) operation. Notes: Bit changes were made for firmware version 2.003. This parameter was changed to non-linkable for firmware version 3.001.
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Name Description Values 514 Test Mode Config Chapter 2 Data Type No. Linkable Read-Write Programming and Parameters Configures the Motor Control (MC) test mode. Note: This parameter was changed to non-linkable for firmware version 3.001.
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517 Name Description Values Data Type No. Programming and Parameters Linkable Read-Write Chapter 2 PMag Tune Config Configures Permanent Magnet Motor tuning mode. Reserved Reserved Reserved Reserved Reserved Reserved Reserved IndTestA set Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved ATTENTION: Do not modify this parameter. Motor/Drive instabilities and damage may result.
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Chapter 2 Linkable Read-Write Programming and Parameters Name Description Values 527 Start/Acc Boost Default: 50.0 Min/Max: 0.0/1150.0 Units: VAC RW 16-bit Integer Run Boost Default: 50.0 Min/Max: 0.0/1150.0 Units: VAC RW 16-bit Integer Break Voltage Default: 1150.0 Min/Max: 0.0/6900.0 Units: VAC RW 16-bit Integer Break Frequency Default: 150.0 Min/Max: 0.0/400.0 Units: Hz RW 16-bit Integer Maximum Voltage Default: 460.0 Min/Max: 60.0/690.
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Name Description Values Bus Reg Ki Default: 450.0 Min/Max: 0.0/100000 RW 16-bit Integer Bus Reg Kp Default: 1500.0 Min/Max: 0.0/10000.0 RW 16-bit Integer Bus Reg Kd Default: 1000.0 Min/Max: 0.0/10000.0 RW 16-bit Integer Bus Reg ACR Kp Default: 225.0 This proportional gain, in conjunction with Par 545 [Bus Reg Ki], adjusts the output frequency of the drive Min/Max: 0.0/100000 during a bus limit or inertia ride through condition.
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Data Type MC Status MaxMotor Vqs Max Vds Min Vds SrLssWsLimit Slip Limit Regen Iqs Limit FldWeakening MC FW Group2 Reserved Reserved Vqs Reg Act FluxRatioRef Command Lim DC Bus Low MC Test Mode PreChrg Req PWM En PreChrg Done Flux En Torque En Change Dir MC CommisFlt MC CommisRun MC Fault MC Ready BaseBlockReq TorqueRunReq Flux Run Req MC En Req Default 0 0 0 0 0 0 0 0 0 0 0 x x 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bit 31 30 29 28 27 26 25 2
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No. Name Description 558 Trend State Values Default: Value indicates the state of the Data Trend function. Options: • Value 0 - Wait Enable indicates the trend function is ready and waiting to begin data collection. Setting bit 0 “Enbl Collect” of Par 556 [Trend Control] will cause data collection to begin. In this state, Par 569 [TrendBuffPointer] and the Trend Output Parameters are active. • Value 1 - First Scan indicates the Trend function is executing the first pass through the trend sample buffer.
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Name Description 571 Trend In1 Real 572 Values Default: 0.0000 Provides real input to the Trend 1. The Trending function samples this parameter for Trend Buffer 1, if bit 1 “In 1 Min/Max: -/+2200000000.0000 Real” is set. Trend Out1 DInt Displays the output for Trend Buffer 1, if the buffer is using integer data. This will equal the value of the element, in Trend Buffer 1, specified by Par 569 [TrendBuffPointer]. Y Default: 0 Min/Max: -/+2147483648 Data Type No.
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Programming and Parameters Linkable Read-Write Chapter 2 Name Description Values 590 RsTempCoefAdjust Default: 0 Min/Max: +/-32767 RW 16-bit Integer 591 RsTmpCoefAdjstEn Default: 0 A value of “1” in this parameter enables the temperature compensation function in flux and torque estimate Min/Max: +/-32767 calculation, where the temperature information is based on the Slip regulator output. A value of “0” in this parameter disables the temperature compensation function.
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No. Name Description Values 626 To DriveLogix00 Default: 0 Y Min/Max: -/+32 (dependant on Par 625 [To DL DataType]) 646 To DriveLogix20 to to Chapter 2 Linkable Read-Write Data Type Programming and Parameters RO Set by Par 625 These parameters display the output values communicated from the PowerFlex 700S drive to the DriveLogix controller.
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Programming and Parameters No. Name Description 670 Logic Mask 671 Start Mask 672 Jog Mask Linkable Read-Write Data Type Chapter 2 Values Determines which adapters can control the drive. Controls which adapters can issue start commands. Controls which adapters can issue jog commands. 673 Direction Mask 674 Fault Clr Mask 677 Stop Owner 678 Start Owner 679 Jog Owner 680 Direction Owner 681 Fault Clr Owner Controls which adapters can issue forward/reverse direction commands.
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No. Name Description 689 Motn Axis Resp Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Abrt Evnt C1 Abrt Home C1 Reserved Shutdown C1 Reserved Chng XRef C0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Abrt Evnt C0 Abrt Home C0 Reserved Shutdown C0 Reserved Command response from both the Servo and Feedback Only Axis to the Motion Planner.
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Programming and Parameters Linkable Read-Write Data Type Chapter 2 No. Name Description Values 698 Motn Posit Cmmd Default: 0 Position command input from the Motion Planner. This is linked as the source to the interpolator’s Course Position Min/Max: -/+2147483648 Target. RO 32-bit Integer 699 Motn Speed Cmmd RO Real 700 Motn Posit Sync Default: 0.0000 Min/Max: -/+8.0000 P.U. Units: P.U. Speed command input from the Motion Planner.
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Values Write Mask Act Reserved Reserved Reserved Reserved Reserved Reserved DriveLogix Reserved Int DPI Comm Reserved Aux DPI Conn Ext DPI Conn Local HIM Terminal Blk Status of write access for DPI ports. When bit 15 “Security” is set, network security controls the write mask instead of Par 669 [Write Mask]. Note: This parameter was added for firmware version 3.001. Reserved 712 Name Description Security No.
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Programming and Parameters No. Name Description 721 PLL Position Ref Default: 0.0 Physical encoder position input. This parameter is normally linked directly to the encoder position of the device Min/Max: -/+2147483648 chosen for input to PLL. Note: This parameter was added for firmware version 3.001. Y RW 32-bit Integer 722 PLL BandWidth Y RW Real 723 PLL Rev Input Default: 1 Revolution of the input encoder.
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No. Name Description 737 Posit TP Select Values Default: Enter or write a value to select position regulator data displayed in Par 738 [PositTP DataInt] and Par 739 [PositTP Options: DataReal].
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Programming and Parameters No. Name Description 741 Position Status Values Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Homed Homing HomeRequired Reserved Posit Out En In Position Posit Watch2 Posit Watch1 Regulator On Reserved XOffRRef Act PtPtRRef Act X Spd HLim X Spd LLim X IGain HLim X IGain LLim Indicates status of position control algorithms.
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Chapter 2 Linkable Read-Write Data Type Programming and Parameters No. Name Description Values 755 Default: 176.4000 Posit Offset Spd Sets the speed of position offset. A position offset command will not exceed this speed. The actual speed of Min/Max: -/+14112.0000 offset is limited to a maximum value of 1/(inertia x pos gain) so as not to cause a torque pulse greater than 1 per Units: rpm unit. The speed will change exponentially. Scale: Par 4 [Motor NP RPM] = 1.0 P.U. 756 Default: 0.
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No. 770 Programming and Parameters Name Description Values Linkable Read-Write Data Type Chapter 2 PositReg Integ Default: 4.0000 Min/Max: 0.0000/1000.0000 Units: /S2 Y RW Real Y RW Real Sets position regulator integral gain as measured from position error to velocity reference. It has gain units of (per unit velocity/sec) / (per unit position) and is unit compatible with Par 768 [PositReg P Gain]. An integral gain of 25 means that a per unit position error of 0.1 sec will effect a 2.5 P.U.
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Chapter 2 Linkable Read-Write Data Type Programming and Parameters No. Name Description Values 783 In Posit Dwell Default: 0.0040 Position error must be within the value specified by Par 782 [In Posit BW] for this amount of time before the In Min/Max: 0.0000/10.0000 s Position detector sets bit 10 “In Position” of Par 741 [Position Status]. A momentary out-of-position indication Units: will reset the internal timer and clear the In Position status bit.
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Programming and Parameters No. Name Description Values 796 Default: 1.00 Posit Gear Ratio Sets the load side gear ratio for position control. Adjust this value when the selection of Par 777 [PositionFdbk Min/Max: 0.00/9999.00 Sel] is not 3 “Motor Fdbk”. Calculation: Motor Encoder (Rpm) / Load Encoder (Rpm) Linkable Read-Write Data Type Chapter 2 Y RW Real Note: This parameter was changed to non-linkable for firmware version 3.001. This parameter was changed to be linkable for firmware version 3.
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No. Name Description 807 Default: 0.0000 Anlg In2 Value Displays the actual input value at Analog Input 2. Analog Input 2 may be configured for voltage or current input Min/Max: -/+20.0000 V/mA signal. For proper selection of the input signal, the DIP switch S-5 and Par 821 [Analog I/O Units] must be set to Units: match. Par 807 [Anlg In2 Value] is multiplied by Par 808 [Anlg In2 Scale] produce the input to the lead lag filter function.
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Programming and Parameters Linkable Read-Write Data Type Chapter 2 No. Name Description 817 Default: 0.0000 Anlg In3 Filt BW Min/Max: 0.0000/3760.0000 Provides the Lag term for the Analog Input 3 filter. rad/s Note: When bit 2 “AI3 Thermstr” of Par 821 [Analog I/O Units] is set (= 1), this parameter cannot be viewed from Units: the HIM. 821 Values Light Heavy Par 816 [Al 3 Filt Gain 0.25 0.
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No. Name Description 825 Dig In1 Sel 826 827 Values Default: Enter a value to select the function of digital input 1.
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Programming and Parameters No. Name Description 831 Default: Anlg Out1 Sel Identifies the signal used on Analog Output 1. If the desired signal is not available in the selection list, choose Options: option 0 - “User Select” and link with Par 832 [Anlg Out1 DInt] or Par 833 [Anlg Out1 Real] to select the desired parameter for output. Values The following table provides the parameter that corresponds to the option selected in this parameter.
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Chapter 2 Linkable Read-Write Data Type Programming and Parameters No. Name Description 841 Anlg Out2 Offset Default: 0.0000 Provides an offset for Analog Output 2 before the scaling and limit blocks in the Analog Output 2 function. This Min/Max: -/+2200000000.0000 parameter value is summed with either Par 839 [Anlg Out2 DInt] or Par 840 [Anlg Out2 Real] at the beginning of the function. Y RW Real 842 Anlg Out2 Scale Default: 0.
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Programming and Parameters Linkable Read-Write Data Type Chapter 2 No. Name Description Values 852 Dig Out 2 Bit 853 Default: 0.00 Dig Out2 On Time Defines the amount of time between a False to True transition on the output status and the corresponding Min/Max: 0.00/600.00 change in state of Digital Output 2.
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Chapter 2 No.
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No.
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Name Description Values 910 SL Tx Comm Format Defines the node's communication format for transmitting SynchLink data. This determines the number of axis data words, direct data words and buffered data words transmitted. Configure the format by using the Peer Communication window in the DriveExecutive™ programming software. • Value 14 can be used to allow the drive to transmit position data that can be used as a position reference.
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No. Name Description 927 SL Mult State Values Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved FtoI Ovflow Reserved Rx Ovflow Local Ovflow Displays the status of the SynchLink Multiply function. • Bit 0 “Local Ovflow” indicates a math overflow due to local multiply.
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Name Description Values 1000 UserFunct Enable Linkable No. Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved MOP Ratio Calc Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved EGR Delay Timer AddSub Math MulDiv Math Logic Functs Converts Sel Switches User Params This parameter is used to enable and disable the optional user functions.
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Name Description 1028 Swtch DInt 1 Out 1029 Values Default: 0.0000 This is the result of the switch. The output is loaded with the selected input based on Par 1022 [Sel Switch Ctrl], Min/Max: -/+2200000000.0000 bit 6 “SW DInt 1 On”. If this parameter does not update, check the setting of Par 1000 [UserFunct Enable], bit 1 “User Params”. Sel Swtch In00 to to 1044 Sel Swtch In15 Default: 0.0000 Min/Max: -/+2200000000.0000 Data Type No.
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1061 Logic Config Values Set this parameter to configure the logic routine in Pars 1063 - 1070. The result of this logic routine is displayed in Par 1062 [Logic/Cmpr State]. There are three configurable logic blocks as displayed below. Each block can be configured as (AND / NAND / OR / NOR / XOR / NXOR). Select the functions as desired. Multiple operation selection for one block will result in the first selection (least significant bit) being the active mode.
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Name Description 1073 Compare 2A Default: 0.0000 Sets input A for the Compare 2. The compare functions allow the user to compare two values. The results of the Min/Max: -/+2200000000.0000 compare are displayed in Par 1062 [Logic/Cmpr State]. Available functions are ( A /= B ). Y RW Real 1074 Compare 2B Y RW Real 1086 MOP Control Values Default: 0.0000 Sets input B for the Compare 2. The compare functions allow the user to compare two values. The results of the Min/Max: -/+2200000000.
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Values 1099 AddSub 1 Result Default: 1.0000 Min/Max: -/+2200000000.0000 This is the result output from the Add and Subtract function. See Par 1096. Data Type Name Description Chapter 2 Read-Write No. Linkable Programming and Parameters RO Real Equation: Par 1099 = (Par 1096 + Par 1097) - Par 1098 Note: This parameter was added for firmware version 3.001. 1100 AddSub 2 Input Default: 1.0000 Input value to be added to and/or subtracted from as need with the Add and Subtract function.
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Name Description Values 1110 DelayTimer1PrSet Units: s Default: 0 Min/Max: 0/600.00 1111 DelayTimer1Accum Default: 0 Min/Max: 0/600.00 Units: s 1112 DelayTimer1Stats The time that the value in Par 1111 [DelayTimer1Accum] must reach before bit 2 “Timer Done” in Par 1112 [DelayTimer1Stats] is set. Note: This parameter was added for firmware version 3.001. The amount of time that has elapsed since the timer was enabled (Par 1112 [DelayTimer1Stats], bit 2 set).
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1123 Home Position A 1124 A 1125 A Values Default: 0 User-defined Home position. After the Homing function is completed, the following parameters are updated Min/Max: -/+ 2147483648 with the value of Par 1123: Par 744 [PositRef EGR Out], Par 747 [Position Cmmd], Par 763 [Position Actual] and Par 765 [Posit Actl Load]. Note: This parameter was added for firmware version 3.001. This parameter was activated for firmware version 4.001.
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1136 PPMP Rev Spd Lim Default: -0.5 Sets the maximum reverse speed reference limit. Min/Max: -/+ 8.0 Notes: This parameter was added for firmware version 3.001. Changed the default value and made the parameter Units: rpm linkable for firmware version 4.001. Y RW Real 1137 PPMP Fwd Spd Lim Default: +0.5 Sets the maximum forward speed reference limit. Min/Max: -/+ 8.0 Note: This parameter was added for firmware version 3.001.
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Chapter 2 Read-Write Programming and Parameters Values 1150 DInt2Real2 In Default: 0 Min/Max: -/+2147483648.0 Y RW 32-bit Integer 1151 DInt2Real2 Scale Default: 0.0 Min/Max: -/+2200000000.0 Y RW Real 1152 DInt2Real2Result Default: 0.0 Min/Max: -/+2200000000.0 1155 Heidn VM Pos Ref 1156 Heidn VM Enc PPR Default: 1024 Virtual Master Encoder Pulse per Revolution (PPR). This value defines the encoder PPR for the Virtual Master Min/Max: 1024 and 2048 only function.
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Programming and Parameters Read-Write Chapter 2 Values 1171 MC Generic 2 Default: 0 Min/Max: +/-32767 RW 16-bit Integer 1172 MC Generic 3 Default: 0 Min/Max: +/-32767 RW 16-bit Integer 1173 MC Generic 4 Default: 0 Min/Max: +/-32767 RW 16-bit Integer 1174 MC Generic 5 Default: 0 Min/Max: +/-32767 RW 16-bit Integer 1175 MC Generic 6 Default: 0 Min/Max: +/-32767 RW 16-bit Integer 1176 MC Generic 7 Default: 0 Min/Max: +/-32767 RW 16-bit Integer 1177 MC Generic 8 Default: 0 Min/Max:
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Programming and Parameters Chapter 2 Parameter Cross Reference By Name Param Name Text Parameter # Param Name Text Parameter # Anlg Out1 Scale 835 Break Frequency 530 Anlg Out1 Sel 831 Break Voltage 529 Param Name Text Parameter # Anlg Out1 Value 837 Bus Reg ACR Kp 548 % Motor Flux 309 Anlg Out1 Zero 836 Bus Reg Kd 547 +Hrd OvrTrvlCnfg 397 Anlg Out2 DInt 839 Bus Reg Ki 545 +Sft OvrTrvlCnfg 395 Anlg Out2 Offset 841 Bus Reg Kp 546 700L AlarmStatus 334 Anlg Out2 Real 8
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Chapter 2 Programming and Parameters Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Dig Out2 On Time 853 Est Theta Delay 477 FromDriveLogix10 612 Dig Out2 Sel 850 Estimated Torque 471 FromDriveLogix11 613 DigIn ConfigStat 159 Exception Event1 320 FromDriveLogix12 614 DigIn Debounce 823 Exception Event2 321 FromDriveLogix13 615 DInt2Real1 In 1047 Exception Event3 322 FromDriveLogix14 616 DInt2Real1 Scale 1048 External DB Res 544 F
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Programming and Parameters Chapter 2 Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Interp Flt Cnfg 378 Local I/O Status 824 MOP Level Real 1090 Interp Position 749 Logic 1A Bit 1064 MOP Low Limit 1089 Interp Speed 751 Logic 1A Data 1063 MOP Rate 1087 Interp SyncInput 693 Logic 1B Bit 1066 MOP Scale Dint 1091 Inv OL Pend Cnfg 376 Logic 1B Data 1065 Motn Axis Resp 689 Inv OL Trip Cnfg 377 Logic 2A Bit 1068 Motn Axis Status 687 I
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Chapter 2 Programming and Parameters Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Mtr I2T Count 341 PI Integ Time 187 Posit Offset 2 754 Mtr I2T Curr Min 337 PI Lower Limit 192 Posit Offset Spd 755 Mtr I2T Spd Min 338 PI Lpass Filt BW 184 Posit Spd Output 318 Mtr I2T Trp ThrH 340 PI Output 180 Posit TP Select 737 Mtr NP Pwr Units 6 PI Preload 185 PositDetct1 Stpt 780 Mtr OL Pend Cnfg 372 PI Prop Gain 186 PositDetct2 Stpt 781
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Programming and Parameters Chapter 2 Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Preset Speed 5 18 Sel Swtch In05 1034 SL Buf Data Rx18 952 Preset Speed 6 19 Sel Swtch In06 1035 SL Buf Data Rx19 953 Preset Speed 7 20 Sel Swtch In07 1036 SL Buf Data Rx20 954 Pt-Pt Accel Time 759 Sel Swtch In08 1037 SL Buf Data Rx21 955 Pt-Pt Decel Time 760 Sel Swtch In09 1038 SL Buf Data Rx22 956 Pt-Pt Filt BW 761 Sel Swtch In10 1039 SL Buf Dat
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Chapter 2 Programming and Parameters Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # SL Dir Data Tx00 965 Spd Fdbk TP RPM 246 SrvoAxis RotFdbk 707 SL Dir Data Tx01 966 Spd Fdbk TP Sel 245 SrvoAxisUnwdFdbk 708 SL Dir Data Tx02 967 Spd Ref Bypass 37 Start/Acc Boost 527 SL Dir Data Tx03 968 Spd Ref Bypass2 48 Start Inhibits 156 SL Error History 903 Spd Ref TP Data 79 Start Mask 671 SL Error Status 902 Spd Ref TP RPM 78 Start Owner 6
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Programming and Parameters Param Name Text Parameter # Param Name Text Parameter # Param Name Text To DriveLogix18 644 UserData Dint 04 1005 X Notch Attenu 778 To DriveLogix19 645 UserData Dint 05 1006 X Notch FiltFreq 779 To DriveLogix20 646 UserData Dint 06 1007 X Offst SpdFilt 756 Torque En Dly 501 UserData Dint 07 1008 XReg Integ HiLim 773 Torque Neg Limit 126 UserData Dint 08 1009 XReg Integ LoLim 772 Torque Pos Limit 125 UserData Dint 09 1010 XReg Integ Out 774
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Chapter 2 Programming and Parameters Notes: 138 Rockwell Automation Publication 20D-PM001C-EN-P - July 2013
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Chapter 3 Troubleshooting This chapter provides information to guide you in troubleshooting the PowerFlex 700S drive. A list and description of drive faults (with possible solutions, when applicable) and alarms is included. Status Indicators Topic Page Status Indicators Below HIM Indication of a Fault 144 Manually Clearing Faults 144 Fault and Alarm Types 144 Fault/Alarm Descriptions 145 The condition or state of your drive and DriveLogix controller (if installed) is constantly monitored.
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Chapter 3 Troubleshooting Drive Status Indicators 1 2 3 Table 3 - Drive Status Indicator Descriptions Name PWR (Power) STS (Status) DRIVE Control Assembly Control Communications Power Structure # 1 2 Color Green Green Yellow Red 3 PORT MOD NET A NET B (1) SYNCHLINK ENABLE State Steady Flashing Steady Flashing Steady Flashing Steady Flashing Alternately Red / Yellow Refer to the Communication Adapter User Manual Green Steady Green Red Flashing Flashing Green Green On Off Description I
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Troubleshooting Chapter 3 DriveLogix5730 Controller Status Indicators The status indicators (LEDs) for the DriveLogix controller are only operational when the drive is energized. The LEDs are only visible when the drive door is open or when viewed from the HIM or from an application program (e.g., DriveExplorer™) in parameter 554 [LED Status]. This feature is only available with DriveLogix version 15.03 or later.
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Chapter 3 Troubleshooting Table 4 - DriveLogix5730 Controller Status Indicator Descriptions LED Color/Condition: Description: RUN off The controller is in Program or Test mode. solid green The controller is in Run mode. off Either: There are no devices in the I/O configuration of the controller. The controller does not contain a project (controller memory is empty). solid green The controller is communicating with all the devices in its I/O configuration.
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Troubleshooting Chapter 3 Precharge Board Status Indicators The Precharge Board indicators (LEDs) are found on Frame 5 & 6 drives only and are located above the “Line Type” Phase selection jumper. Refer to the PowerFlex 700S Adjustable Frequency Drive - Phase II Control, Frames 1…6 Installation Instructions, publication 20D-IN024, for the location of the Phase selection jumper.
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Chapter 3 Troubleshooting HIM Indication of a Fault The HIM also provides visual notification of a fault. Condition Drive is indicating a fault. The LCD HIM immediately reports the fault condition by displaying the following: • “Faulted” appears in the status line • Fault number • Fault name • Time that has passed since the fault occurred Press Esc to regain control of the HIM Manually Clearing Faults Display F-> Faulted Auto Hz 0.
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Troubleshooting Fault/Alarm Descriptions Type(1) 1 Table 6 - Fault/Alarm Descriptions, Actions and Configuration Parameters No. 1 Name Abs Ovespd Det 2 Vref Decel Fail 1 The value of Par 301 [Motor Spd Ref] has failed to decrease during a ramp to zero speed stop.
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Chapter 3 Troubleshooting Type(1) 2 No. 12 Name Motor OLoad Pend 13 Motor Stalled 2 14 Inv OTemp Pend 2 15 Inv OTemp Trip 1 16 Inv OLoad Pend 2 17 Inv OLoad Trip 2 18 Ext Fault Input 2 19 DSP Memory Error 1 20 DSP Device Error 1 22 Over Frequency 1 23 MC Commissn Fail 1 24 DC Bus Overvolt 1 25 Inv Trans Desat 1 146 Description Action A motor overload is pending. Par 308 [Output Current] is squared, scaled and • Reduce the mechanical load. integrated over time.
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Troubleshooting Type(1) 1 No. 26 Name Ground Fault Description A current to earth exceeds 35% of the peak drive rating. 27 Inst Overcurrent 1 The instantaneous motor current exceeds 214% of the rating.
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Chapter 3 Troubleshooting Type(1) 2 No.
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Troubleshooting Type(1) 1 No.
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Chapter 3 Troubleshooting Type(1) 2 No. 85 Name Position Error 86 Drive Homing 3 88 Stahl Optics 3 89 92 Drv Waking Ride Thru 3 3 93 +/- 12volt Power Alarm 3 94 Analog In 1 Loss 1 95 Analog In 2 Loss 1 96 Analog In 3 Loss 1 129 130 131 132 Faults Cleared Fault Q Cleared Alarm Cleared Alarm Q Cleared * * * * Description (Motion Only) The value of Par 769 [Position Error] exceeded the value of Par 696 [Motn PositErrTol].
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Troubleshooting Chapter 3 Table 7 - Fault/Alarm Description Cross Reference Fault/Alarm +/- 12volt Power Alarm +/- 15volt Power + Hard Over Trvl - Hard Over Trvl + Soft Over Trvl - Soft Over Trvl Abs Ovespd Det Alarm Cleared Alarm Q Cleared Analog In 1 Loss Analog In 2 Loss Analog In 3 Loss Brake OL Trip DC Bus Overvolt DC Bus Undervolt DPI Loss Port 1 DPI Loss Port 2 DPI Loss Port 3 DPI Loss Port 4 DPI Loss Port 5 DPI Loss Port 6 Drive Homing Drive Power Loss Drv Waking DSP Device Error DSP Memory Error
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Chapter 3 Troubleshooting Notes: 152 Rockwell Automation Publication 20D-PM001C-EN-P - July 2013
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Appendix A Human Interface Module Overview This section provides information on using the PowerFlex 7-Class (DPI) Human Interface Module (HIM). Refer to the PowerFlex 20-HIM-A6 and 20-HIMC6S HIM User Manual, publication 20HIM-UM001, for information on using the Enhanced HIM (if installed).
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Appendix A Human Interface Module Overview LCD Display Elements Display Description F-> Power Loss Auto 0.0 RPM Main Menu: Diagnostics Parameter Device select HIM Key Functions Key Esc Sel ALT Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information Commanded or Output Speed Programming / Monitoring / Troubleshooting Description Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm. Select a digit, select a bit, or enter edit mode in a parameter screen.
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Human Interface Module Overview Alternate (ALT) Functions Appendix A Follow these steps to use an ALT function. 1. Press the ALT key and release it. 2. Press the programming key for the desired function as identified in Table 8. Table 8 - ALT Key Functions ALT Key and then … S.M.A.R.T. Function Function not available. Esc View Allows the selection of how parameters will be viewed or detailed information about a parameter or component. Lang Function not available. Auto/Man Function not available.
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Appendix A Human Interface Module Overview Menu Structure Figure 2 - HIM Menu Structure User Display Esc Diagnostics Sel Faults Status Info Device Version HIM Version PowerFlex 700S Product Data Main Control Board Power Unit Board View Fault Queue Clear Faults Logic Status Clr Fault Queue Run Inhibit Stat Logic Control State Reset Device LCD HIM Product Data LCD HIM Standard Control Board Keyboard – Numeric Parameter Param Access Lvl FGP Numbered List Changed Device Select Memory Storage Start
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Human Interface Module Overview Appendix A Diagnostics Menu When a fault trips the drive, use this menu to access detailed data about the drive. Option Faults Status Info Device Version HIM Version Description View the fault queue or fault information, clear faults or resets the drive. View parameters that display status information about the drive. View the firmware version and hardware series of components. View the firmware version and hardware series of the HIM.
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Appendix A Human Interface Module Overview Preferences Menu The HIM and drive have features that you can customize. Option Drive Identity Change Password User Dspy Lines User Dspy Time User Dspy Video Reset User Dspy Description Add text to identify the drive. Enable/disable or modify the password. Select the display, parameter, scale and text for the User Display. The User Display is two lines of user-defined data that appears when the HIM is not being used for programming.
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Human Interface Module Overview Parameter Links Appendix A Most parameter values are entered directly by the user. However, certain parameters can be “linked,” so the value of one parameter becomes the value of another. For Example, the value of an analog input can be linked to [Accel Time 1]. Rather than entering an acceleration time directly (via HIM), the link allows the value to change by varying the analog signal. This can provide additional flexibility for advanced applications.
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Appendix A Human Interface Module Overview Remove/Install the HIM The HIM can be removed or installed while the drive is powered. Steps: To remove the HIM… 1. Press ALT and then Enter (Remove). The Remove HIM configuration screen appears. 2. Press Enter to confirm that you want to remove the HIM. 3. Remove the HIM from the drive or disconnect the cable. To install HIM… • Insert the HIM into drive or re-connect cable.
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Appendix B Application Notes For additional application notes, refer to the PowerFlex 700S Adjustable Frequency AC Drive with Phase II Control Reference Manual, publication PFLEX-RM003.
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Appendix B Application Notes DPI Communication Configurations Typical Programmable Controller Configurations IMPORTANT If programs are written that continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive. This is the preferred attribute for continuous transfers.
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Application Notes Appendix B Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status x Active x x x x x x x x x x x x x x x Description 0 = Not Active 1 = Active Running 0 = Not Running 1 = Running Command 0 = Reverse Direction 1 = Forward Actual 0 = Reverse Direction 1 = Forward Accel 0 = Not Accelerating 1 = Accelerating Decel 0 = Not Decelerating 1 = Decelerating Jogging 0 = Not Jogging 1 = Jogging Fault 0 = No Fault 1 = Fault Alarm 0 = No Alarm 1 = Alarm Flash Mode 0 = Not in Flash
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Appendix B Application Notes Motor Control Mode Parameter 485 [Motor Ctrl Mode] selects the type of motor control to use. This parameter is set during the HIM assisted startup when asked to select the Motor Control. The settings for Parameter 485 [Motor Ctrl Mode] are: 0 - “FOC” selects field oriented control. Field oriented control is used with AC squirrel cage induction motors for high performance.
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Application Notes Appendix B Permanent Magnet Control Permanent magnet control is used with permanent magnet motors. Permanent magnet motor control is selected by setting parameter 485 [Motor Ctrl Mode] = 2 “Pmag Motor”. • Permanent magnet motor control requires either a Hi-Resolution Stegmann encoder or compatible resolver feedback on the motor. • Motor data and an autotune is required for correct operation in this mode.
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Appendix B Application Notes 5. Parameters 531 [Maximum Voltage] and 532 [Maximum Freq] slope that portion of the curve used above base speed. Motor Overload Setting Parameter 338 [Mtr I2T Spd Min] Parameter 338 [Mtr I2T Spd Min] sets the minimum speed for the motor overload (I2T) function. This value determines the minimum speed the drive should run below the minimum current threshold set in parameter 337 [Mtr I2T Curr Min].
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Application Notes Appendix B When the value of Par 338 [Mtr I2T Spd Min] equals 1.0, the curve is flat - at the value of rated motor current times the value of Par 336 [Motor OL Factor]. If the motor current exceeds the value of the curve, the value of the motor overload output integrates. The value of the motor overload output is visible in Par 330 [Fault TP Data] when the value of Par 329 [Fault TP l] equals 13. Current Figure 4 - Motor Overload Curve When Par 338 [Mtr I2T Spd Min] Is Equal To 1.
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Appendix B Application Notes Motors with Compatible Thermistor Ratings Motor Type 200 STD Motor 200 SVO Motor 400 STD Motor 168 Motor (kW) 1.5 2.2 3.7 3.7 5.5 5.5 7.5 7.5 11 11 15 15 18.5 18.5 22 22 30 37 45 55 75 0.75 1.5 2.2 3.7 5.5 7.5 11 15 22 30 37 55 55 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 Type (Catalog No.
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Application Notes Motor Type 400 SVO Motor Motor (kW) 1.5 2.2 3.7 5.5 7.5 11 15 22 22 30 37 Type (Catalog No.)(1) MC-M20 MC-M20 MC-M20 MC-M20 MC-M20 MC-M20 MC-M20 MC-M20 MC-M20 MC-M20 MC-M20 Poles 4 4 4 4 4 4 4 4 4 6 6 Voltage (Vrms) 280 280 280 280 280 280 280 280 280 280 280 Base Speed (RPM) 1500 1500 1500 1500 1500 1500 1500 1500 1500 1000 1000 Rated Current (Arms) 5.4 7.3 12.3 17.3 22 34 42 58.5 58.5 88 125 Ex.
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Appendix B Application Notes Sets an adjustable delay time between detecting zero speed and disabling the speed and torque regulators, when responding to a stop command. Stop Dwell Time IMPORTANT Consult industry and local codes when setting the value of this parameter. Speed Figure 7 - Drive Operation When Par 154 [Stop Dwell Time] Equals Zero When Par 154 [Stop Dwell Time] equals zero, the drive turns off the velocity and torque regulators when it detects zero speed.
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Application Notes Sleep-Wake Mode Appendix B This function stops (sleep) and starts (wake) the drive based on separately configured analog input levels rather than discrete start and stop signals. When enabled in “Direct” mode, the drive will start (wake) when an analog signal is greater than or equal to the user specified [Wake Level], and stop the drive when an analog signal is less than or equal to the user specified [Sleep Level].
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Appendix B Application Notes Figure 9 - Sleep-Wake Mode Flow Chart Is Sleep-Wake Working? No Have these conditions been met? 1. [Sleep-Wake Ref] must be set to the analog input that will control "Start/Stop" functions. No Meet all Conditions! 2. [Sleep-Wake Mode] must = "1, Direct" (Enable) or "2, Invert (Enable)." 3. [Sleep Level] must be less than [Wake Level] in Direct mode (or greater than [Wake Level] in "Invert" mode). 4.
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Appendix C Control Block Diagrams List of Control Block Diagrams Flow diagrams on the following pages illustrate the drive’s control algorithms.
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Appendix C Control Block Diagrams Diagram Conventions and Definitions Processor Task time selection:. Definitions of the Per Unit system: 1.0 PU Position = Distance traveled / 1 sec at Base Spd 1.0 PU Speed = Base Speed of the Motor 1.0 PU Torque = Base Torque of the Motor * Notes, Important : NOTE: Faster Task time selections may require program functions to be disabled to stay within processor load capabilities.
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Link 764 Posit Load Fdbk Posit Ref Sel 742 Gear Rat [N] [D] Reference Selection (Mode) Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 15 16 17 18 19 20 Preset Spd 2 Preset Spd 3 Preset Spd 4 Preset Spd 5 Preset Spd 6 Preset Spd 7 Speed Ref Selection 187 PI Integ Time 186 PI Prop Gain PI Feedback 182 PI Reference 181 PI Regulator Process Control (Task 2) 14 Preset Spd 1 28 184 PI Lpass Filt BW 180 PI Output 46 Speed Trim 1 Lead Lag Inertia Comp Friction Co
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 DPI Comm DPI Port 5 Reserved DPI Port 3 DPI Port 2 Remote HIM Remote HIM DPI Port 1 20 Preset Speed 7 X / From 18H2 Drv Mounted HIM 19 Preset Speed 6 15 Preset Speed 2 18 14 Preset Speed 1 Preset Speed 5 1090 MOP Level Real 17 13 Spd Ref2 Multi Preset Speed 4 12 Speed Ref 2 16 11 Spd Ref1 Divide Preset Speed 3 10 Speed Ref 1 A + + 0 Speed Ref A Sel B 16 15 14 13 12 11 10 9 8
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 0 43 20 152 21 Link 31 Max Spd Ref Lim 58 60 DeltaSpeedScale 37 SpdRef Filt BW 36 Control Options 153 01 (SRef Filt En) 35 SpdRef Filt Gain Link Spd Ref Bypass 57 InertiaAccelGain InertiaDecelGain Ramped Spd Ref 9 10 Total Inertia 151 56 Dn Dt Limit D Lead Lag (kn * s)+ wn s + wn Inertia Comp 30 00 Min Spd Ref Lim 0 1 C Inertia SpeedRef 153 Logic Command (Inertia Comp) X Control Options Max Link 0 Ram
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 24 SpdTrim 3 Scale SRegFB Filt BW SRegFB Filt Gain 94 93 from Feedback [9H2] 300 Motor Spd Fdbk 26 Lead Lag (kn * s)+ wn s + wn 301 71 + - Lead Lag (kn * s)+ wn s + wn Ovr Smpl 4x X Filtered SpdFdbk Motor Speed Ref 25 STrim 2 Filt Gain 22 Speed Trim 2 48 SpdTrim 2 Filt BW Posit Spd Output [13H3] 318 [14H4] from Position Control B Spd Ref Bypass 2 23 Speed Trim 3 from Speed Control - Reference
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 A 182 PI Feedback Logic Command (Time Axis En ) 151 153 3 24 Time Axis Rate 181 PI Reference Control Options (Time Axis En ) B + - 202 OR 184 189 203 Time Axis Output 188 I Gain ki s PI Integ LLim 185 Time Func Generator 1 P Gain kp & PI Integ HLim 187 PI Preload 15 14 186 12 1 PI Prop Gain PI Integ Time 151 LPass Filter PI Error 151 Logic Command (ProcsTrim En ) 183 155 D Logic Sta
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 TestPoints 114 115 Torque Ref2 Mult Torque Trim 89 100 120 119 Brake/Bus Cnfg (Brake Enable ) (BusRef High ) 2 Rated Volts 100 BusReg /Brake Ref SLAT Dwell Time SLAT Error Setpoint 2nd Order LPass [5C4] 113 Torque Ref 2 Filter 112 Torque Ref1 Div Speed Error 111 Torque Ref 1 X / 414 401 415 69 59 FricComp Trq Add [4G4] 302 Inertia Trq Add [4H5] 02 00 from Speed Control B Spd Reg PI Out
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 Calc Flux Torque Est from 7H3 303 Motor Torque Ref A + + + - ki s 153 1 0 26 361 Filter 1.0 360 LPass Min Flux Flx LpassFilt BW 309 % Motor Flux PI Reg kp+ 0.
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 260 264 269 275 276 Rslvr0 XfrmRatio Reslvr0 CableBal 272 Reslvr0 SpdRatio Processing 274 249 Fdbk Option ID 273 268 Resolver 0 Config ** Feedback Option Card 0 Accum 1 1-Z-1 Accum Encdr1 Position Processing Resolver 0 Status Heidenhain 0 Stat Stegmann 0 Status FB Opt0 Posit 250 FB Opt0 Spd Fdbk 251 MtrPosit Simulat 229 228 MtrSpd Simulated Motor Posit Est 227 240 241 Encdr1 Spd Fdbk Encdr
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 823 01 02 06 07 11 12 {Hw Enable} 21 22 26 27 When DI 6 is set for Hardware Enable , p830 is not available 30 DigIn Debounce 28 29 823 25 DigIn Debounce 23 24 823 20 DigIn Debounce 18 19 16 17 15 DigIn Debounce 13 14 823 10 DigIn Debounce 08 09 823 Bit Filter SynchLink 05 DigIn Debounce 03 04 TB2-16 10 11 08 09 Bit Filter SynchLink C 823 236 Prt0/1 RegisCnfg B TB2-15 TB2-14 TB2-13 {DI 4-6 C
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 A + - 821 + - + - 821 TB1-08 Shield Anlg In3 Offset TB1-07 TB1-06 Analog I/O Units (AI3 Thermstr) Anlg In2 Offset TB1-05 TB1-04 821 Shield Analog I/O Units (AI2 Current) TB1-03 Anlg In1 Offset TB1-02 TB1-01 Analog I/O Units (AI1 Current) Anlg In3 Scale 815 A/D 10bit 02 Anlg In2 Scale 809 A/D 14bit 01 Anlg In1 Scale 803 A/D 14bit 00 B + + + 817 Anlg In 3 Filt BW Heavy Filter Light
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 Digital Inputs Internal DPI Comm Device Aux.
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 00 Posit Load Fdbk from Speed /Posit Fdbk [9H3] [15H5] 740 740 157 Position Control (Integ Hold ) Logic Ctrl State (position enable ) 767 Position Control (Integ En) 766 Gear Rat [N] [D] Δ Position Actual Posit FB EGR Div Δ 763 Posit FB EGR Mul 764 Link 762 Position Fdbk * 740 Position Control (X Offset Pol ) 03 03 02 - 05 04 + - * Inv Posit Actl Load 765 + & Motor Speed ( Gear Output S
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 Posit Ref Sel B from Speed /Posit Fdbk [9H3] 762 Position Fdbk Position Control (Pt-Pt ReRef) 740 10 758 Reref 4 + * C Position Control (Pt-PtRmpStop ) 03 from [15H5] 157 D 755 740 740 Posit Offset Spd Position Control (X Offset Pol ) Position Control (XOff ReRef ) 740 Inv 754 20 746 745 759 760 Pt-Pt Accel Time Pt-Pt Decel Time XReg Spd HiLim 776 775 Rate Lim Gear Rat XReg Spd LoLim 761 Pt-Pt Fil
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 797 798 BasicIndex Step 13 BasicIndexPreset 740 15 740 (BscIndxStpRv ) (BscIndx Rev) 12 740 (BscIndx Step ) 14 740 Position Control Xsync Gen Period SL System Time (µSec ) -1 1 OR OR 787 0.5ms 317 793 790 Xsync In 2 (Integer ) Xsync In 3 (Real) 788 B Xsync In 1 (Integer ) (BscIndx Prst) Auxiliary Control A Power up X OR + + Delay One Scan Delay One Scan Sync Pulse Generator 0.
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 1131 1130 & C 1 2 7 9 Incremental Start Cond_Hold Re_Synch 1134 PPMP Control 0 13 151 Position Enable 4 Absolute 19 147 7 / FW_Funct (MotinPlanner) X 1134 PPMP Control (Scaling_En) 741 B Position Status (Regulator On) PPMP Pos Div 1132 PPMP Pos Mul PPMP Pos Command A Scale 1133 1135 E 1139 9 10 Zero Speed Incremental Start 2 11 Done 12 Running xxxx Scaling Enable Override En S Curve En Cond H
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 PLL Position Ref PLL Ext Spd Ref A 721 728 X 729 + 1 - PLL Rev Input 720 PLL Control (EXT) X to V Conv PLL Ext SpdScale B Loop Filter 0 PLL EPR Input 723 0 720 PLL Control (VFF) C 725 X 720 [ ] [ ] 2 PLL Control (ACOMP ) 724 X EGR D 726 PLL EPR Output VE 727 722 F 0 0 147 24 Inertia Comp FW_Funct (PhaseLockLp) PLL VirtEncdrRPM PLL Bandwidth PLL LPFilter BW PLL Rev Output + +
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 A 1164 1160 Σ 1166 0 3 0 1 2 01 00 1165 317 SynchLink System Time at beginning of VScan + - VrtlMaster PosRef 1155 Update Time Delay 1 (C0F) 263 07 263 (C07) (C0D) VrtlMaster Encoder (C09.bit23) 1156 (C09.
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 868 870 871 BitSwap 2B Bit BitSwap 3A Data BitSwap 3A Bit 873 867 BitSwap 2B Data BitSwap 3B Bit 866 BitSwap 2A Bit 872 865 BitSwap 2A Data BitSwap 3B Data 863 862 BitSwap 1B Data BitSwap 1B Bit 861 xx BitSwap 1B Bit 860 xx BitSwap 1B Data BitSwap 1A Bit xx BitSwap 1A Bit BitSwap 1A Data xx BitSwap 1A Data Bit Swap operation A Bit Swap Bit Swap Bit Swap x 874 BitSwap 3 Result (Task 1)
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 1042 1043 1044 SelSwtch In 13 (Real) SelSwtch In 14 (Real) SelSwtch In 15 (Real) 1027 SW DInt 1 NO 1023 1024 SW Real 1 NC SW Real 1 NO Sel Switch Ctrl (SW Real 1 On) 1026 SW DInt 1 NC Sel Switch Ctrl (SW DInt 1 On) 1041 1037 SelSwtch In 08 (Real) 1040 1036 SelSwtch In 07 (Real) SelSwtch In 12 (Real) 1035 SelSwtch In 06 (Real) 1039 1034 SelSwtch In 05 (Real) SelSwtch In 11 (Real) 1033 SelSwtch In 04 (
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 928 1 0 923 SL Mult Base 00 Convert Real-DInt x Base Convert Dint-Real From Fdbk Opt 1 Accum From Fdbk Opt 0 Accum From Encdr 1 Accum FB Opt1 Posit FB Opt0 Posit Encdr1 Position 252 250 240 230 929 SL Dir Data Rx 00 Encdr0 Position 965 SL Dir Data Tx 00 From Encdr 0 Accum 916 239 235 922 SL Clr Events RegisLtch 1 Value From Registration Latch 1 929 SL Dir Data Rx 00 SL Real2Dint Out RegisLtch 0 Value
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 18 19 20 Preset Spd 5 Preset Spd 6 Preset Spd 7 187 PI Integ Time 186 PI Prop Gain PI Feedback 182 181 PI Reference 184 PI Lpass Filt BW 180 PI Output 139 138 137 136 V/Hz Mode PI Regulator Limit Skip Speed 3 Skip Speed Band 17 Preset Spd 4 Process Control (Task 2) Skip Speed 2 16 Preset Spd 3 Skip Speed 1 15 Preset Spd 2 Speed Ref Selection 14 Preset Spd 1 28 Speed Ref B Sel 27 Speed Ref A S
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 556 559 Trend Control (Auto Output ) Trend Rate 15 567 568 569 Trend Marker DInt Trend Marker Real TrendBuffPointer 1) p566 selects the number of data points to store prior to the trend trigger (pre-trigger data ). 2) p567 or p568 , depending on the data type of the trend data , determines the marker value placed in the trend data at the beginning of the pre-trigger data (trigger point p566 - 1).
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 6 5 4 3 2 1 355 1 (Brake Extern ) 416 414 417 BusReg/Brake Ref {% of peak ac line } Brake Watts Brake PulseWatts {pulse watts @ 1sec} 0 Brake/Bus Cnfg (see torque block) Heat sink and Junction degree Calculator dc bus Drive OL JnctTemp 346 343 320 7 321 16 (Inv OLTrip ) 15 (Inv OL Pend ) 14 (Inv OTmpTrip 0 5 2 Exception Event 2 (BrakeOL Trip ) Motor NP FLA (Jnc OverTemp ) (IT Foldback ) (IT Trip) 4 6 (HS Pendi
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To DriveLogix 111 110 116 86 Speed/TorqueMode Torque Step Spd Reg Droop 824 Local I/O Status Torque Ref 1 555 MC Status 10 308 Output Current 151 303 Motor Torque Ref Speed Ref 1 71 Filtered SpdFdbk Logic Command 155 Logic Status Lgx Comm Format = 16 “Speed Ctrl” From DriveLogix 600 Drive Control Links 607 606 605 604 603 602 631 630 629 628 627 626 FromDriveLogix05 – Logix Tag “SpdRegDroop” FromDriveLogix04 – Logix Tag “TorqueStep” FromDriveLogix03 – Logix Tag “Sp
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Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 758 753 Posit Offset 1 748 Pt-Pt Posit Ref Coarse Posit Trgt 740 769 Position Error Position Control 763 Position Actual 10 762 Position Fdbk Speed Ref 1 741 Position Status 151 631 824 Local I/O Status Logic Command 630 308 Output Current 607 606 605 604 603 602 633 632 629 628 627 71 Filtered SpdFdbk 626 155 Links Logic Status Lgx Comm Format = 17 “Position Ctrl” From DriveLogix 600 To DriveLogix Driv
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748 750 693 Coarse Spd Trgt Intrp SyncInput 1 6 8 = 0 Position Ref Sel 740 740 Rockwell Automation Publication 20D-PM001C-EN-P - July 2013 740 742 22 12 Speed Trim 2 Speed Ref 2 751 318 Interp Speed Posit Spd Output = 0 Xzero Preset must be off for Motion Control = 0 AbsPositCtrl must be off for Motion Control Links FromDriveLogix02 – Motion Planner Synch FromDriveLogix01 – Motion Planner Coarse Speed FromDriveLogix00 –Motion Planner Coarse Positon To DriveLogix00 – Logix Tag “
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Appendix D PowerFlex 700S Permanent Magnet Motor Specifications The following table contains a list of specifications for the permanent magnet motors compatible with PowerFlex 700S drives. Note that you must have a high resolution Stegmann or Heidenhain encoder or compatible resolver. Compatible Permanent Magnet Motors Table 9 - Motor Name Plate and Rating Specifications Parameter No. Model Number 1 2 Motor NP Volts Motor NP FLA (line to line V rms) (A rms) 4 5 7 Motor NP RPM Motor NP Motor (oper.
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Appendix D PowerFlex 700S Permanent Magnet Motor Specifications Parameter No.
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PowerFlex 700S Permanent Magnet Motor Specifications Parameter No. Model Number 1 2 Motor NP Volts Motor NP FLA (line to line V rms) (A rms) MPL-B960C(1) MPL-B960D(1) MPL-B980B(1) MPL-B980C(1) MPL-B980D(1) 460 460 460 460 460 MPG-A004-031 MPG-A010-031 MPG-A010-091 MPG-A025-031 MPG-A025-091 MPG-A050-031 MPG-A050-091 MPG-A110-031 MPG-A110-091 Appendix D 4 5 7 Motor NP RPM Motor NP Motor (oper. rpm) Power (KW) Poles Current peak System Cont. Stall (A rms) Torque (N•m) 38.9 50.2 31.8 48.2 63.
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Appendix D PowerFlex 700S Permanent Magnet Motor Specifications Parameter No. Model Number 1 2 Motor NP Volts Motor NP FLA (line to line V rms) (A rms) 3 Motor NP Frequency (Hz) 4 5 7 Motor NP RPM Motor NP Motor (oper. rpm) Power (KW) Poles Current peak System Cont. Stall (A rms) Torque (N•m) Motor Max RPM (rpm) 1326AH-B330F 1326AH-B440F 1326AH-B540F 460 460 460 2.1 3.3 11.1 0.0 0.0 0.0 3000 2500 2500 0.75 1.22 2.60 - 9.0 13.8 47.2 - 3000 2500 2500 3050R-7 11050R-7 390 390 66.0 218.
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Appendix E ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors General Information This document provides information on operation of an ATEX approved drive and ATEX approved motor. The motor is located in a defined hazardous environment, while the drive is not. A protective system is required to stop current flow to the motor when an over temperature condition has been sensed in the motor. When sensed, the drive will go into a stop condition.
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Appendix E ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors Motor Requirements • The motor must be manufactured under the guidelines of the ATEX directive 94/9/EC. It must be installed, operated, and maintained per the motor manufacturer supplied instructions. • Only motors with nameplates marked for use on an inverter power source, and labeled for specific hazardous areas, may be used in hazardous areas on inverter (variable frequency) power.
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ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors Appendix E Safe-Off Terminal Descriptions No. 1 2 3 4 Signal +24V DC 24V Common Monitor - N.C. Common - N.C. 1 2 3 4 5 6 Description Connections for power to energize coil. 33.3 mA typical, 55 mA maximum. Normally closed contacts for monitoring relay status.
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Appendix E ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors Drive Hardware Configuration Digital Input 6 must be configured as a Hardware Enable. Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4).` Jumper P22 4 2 4 2 Operation Verification 3 1 3 1 = HW Enable = No HW Enable At regular intervals during the life of the machine check the protective system for proper operation.
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Appendix F History of Changes This appendix summarizes the revisions to this manual. Reference this appendix if you need information to determine what changes have been made across multiple revisions. This may be especially useful if you are deciding to upgrade your hardware or firmware based on information added with previous revisions of this manual. 20D-PM001B-EN-P, July 2011 Topic Value 11 “Sleep Mode” was added to parameter 150 [Logic State Mach] for firmware version 5.002.
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Appendix F History of Changes Notes: 210 Rockwell Automation Publication 20D-PM001C-EN-P - July 2013
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Index A alarm descriptions 145 ATEX applications drive hardware configuration 208 drive wiring 206 motor requirements 206 operation verification 208 B BAT (battery) LED DriveLogix 142 C clear faults 144 COM LED DriveLogix 142 command word logic 162 Communication DPI Data Links 30 DriveLogix I/O 30 Masks & Owners 30 Security 30 SynchLink Config 30 SynchLink Input 30 SynchLink Output 30 communications programmable controller configurations 162 control block diagrams 173 copycat HIM function 157 D data, sav
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Index Motor Control Mode 164 Field Oriented Control 164 Permanent Magnet Control 165 Volts/Hertz Control 165 O OK LED DriveLogix 142 Operator Interface 158 P Parameters 19 About 19 Data 33 Edit 158 Linear List Format 33 Organization 21 Programming 19 View 158 Parameters, Groups Communication 22 Dynamic Control 21 Inputs & Outputs 22 Monitor 21 Motor Control 21 Position Control 22 Process Control 21 Speed Control 21 Speed/Posit Fdbk 22 Torque Control 21 User Functions 22 Utility 22 Permanent Magnet Motors
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Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.