Installation Instructions PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive Frames 9...
Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Summary of Changes This manual contains new and updated information. New and Updated Information This table contains the changes made to this revision. Topic Page Added enclosure code H “IP54, NEMA/UL Type 12” for PowerFlex 700S drives to the Enclosure options table. 12 Updated the list of manuals in the Additional Resources table. 17 Updated the DC Input Precharge Control Wiring information. 26 Added a new Auto/Manual example when using PowerFlex 700H firmware version 5.004.
Summary of Changes Notes: 4 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Table of Contents Preface Drive Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosure Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . .
Table of Contents “Auto” Speed Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “Manual” Speed Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Speed Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto/Manual Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLC = Auto, HIM = Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Remove the Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Installation on an Ungrounded Distribution System or High Resistive Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Disconnect the Small Capacitors from the Input Terminals . . . . . Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 114 114 116 Chapter 9 Frame 13 Mechanical Installation Minimum Mounting Clearances. . . . . . . . . . . .
Table of Contents Remove the Protective Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove the Airflow Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove the Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 and 690 Volt Class AC Input Wiring for Frame 14 Drives . . Frame 14 Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker DIP Switch Settings . . . . .
Table of Contents Appendix F History of Changes PFLEX-IN006D-EN-P, March 2006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 PFLEX-IN006C-EN-P, October 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface Topic Page Drive Description 11 Enclosure Options 12 Drive Frame Sizes 13 Conventions 13 General Precautions 15 Additional Resources 17 This manual provides information on mechanical installation and for connecting incoming power, the motor, and basic I/O to frame 9…14 PowerFlex 700H and 700S AC drives. The information provided is intended for qualified installers only.
Preface Enclosure Options The following enclosure types are available for PowerFlex 700H and 700S drives: Drive Enclosure Code Enclosure Type NEMA/UL Rating Description 700H A Rittal TS 8 Modular IP21, NEMA/UL Type 1 Single Door - Freestanding, Light Grey (RAL 7035) B MCC Style IP20, NEMA/UL Type 1 Single Door - Freestanding, Rollin, Roll-out power structure H Rittal TS 8 Modular IP54, NEMA/UL Type 12(1) Single Door - Freestanding, Filters in Door and Roof Vent J No enclosure IP00, NEM
Preface Similar PowerFlex 700H and 700S drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame size is provided in the following publications.
Preface • To help differentiate parameter names and LCD display text from other text, the following conventions will be used: • Parameter Names will appear in [brackets]. For example: [DC Bus Voltage]. • Display Text will appear in “quotes.” For example: “Enabled.
Preface General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.
Preface General Precautions, Continued 16 ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault. However, it can also cause either of the following two conditions to occur. 1.
Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.
Preface Notes: 18 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 1 General Installation Information AC Supply Source Considerations Frame 9…14 PowerFlex 700H and 700S drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, and a maximum of 690 volts. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in the drive Technical Data publications.
Chapter 1 General Installation Information Single-Phase Input Power The PowerFlex 700H and 700S drives are typically used with a three-phase input supply. The drives have been listed by UL to operate on single-phase input power with the requirement that the output current is derated by 80% of the three-phase ratings identified in Table 1 on page 167 through Table 8 on page 174. Input Power Conditioning All AC input drives include an internal line reactor.
General Installation Information General Grounding Requirements Chapter 1 Safety Ground - PE The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked. For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel should be used.
Chapter 1 General Installation Information Fuses and Circuit Breakers Frame 9…14 drives can be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations. See Fuses and Circuit Breakers listed in Table 9 on page 176 through Table 16 on page 183. ATTENTION: Frame 9…14 PowerFlex drives do not provide branch short circuit protection.
General Installation Information Chapter 1 Motor Considerations Due to the operational characteristics of AC variable frequency drives, motors with inverter grade insulation systems designed to meet or exceed NEMA MG1 Part 31.40.4.2 standards for resistance to spikes of 1600 volts are recommended. Guidelines must be followed when using non-inverter grade motors to avoid premature motor failures.
Chapter 1 General Installation Information General Notes • The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents. • Use of line filters in ungrounded systems is not recommended. • PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment. The user is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary.
General Installation Information Using Input/Output Contactors Chapter 1 Input Contactor Precautions ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.
Chapter 1 General Installation Information DC Input Precharge Control Wiring If you are installing a DC input drive with a precharge interlock you must make the following connections on the X50 terminal block from the precharge circuit. See Figure 1 on page 27 for additional wiring information.
General Installation Information Chapter 1 Figure 1 - Frame 9 Sample Precharge Wiring Diagram Customer Connections - External Precharge Circuitry is Shown as Dashed Lines M F1 Terminal Block on Control Frame Drive Connections DC+ M R1 CR2 1 2 +24V DC 0V DC DC Source 5 6 M Isolated DCCR1 Pilot Relay F2 R2 CR2 CR1 M Main DC Contactor Important: For DC Input Only. Do Not Install on DC Input Drives. M CR2 Precharge * Refer to Table 6 on page 28 for contact ratings.
Chapter 1 General Installation Information Figure 3 - Frames 12 and 14 Sample Precharge Wiring Diagram Customer Connections - External Precharge Circuitry is Shown as Dashed Lines Terminal Blocks on Control Frame PU1 X50 M DC+ 21 23 F1 R1 CR2 M CR1 DC Source 25 Drive Connections X15 21 Charge 22 23 Relay 25 26 26 Precharge Complete* X9 M CR2 M PU2 X50 CR1 21 M DC- 23 M F2 25 26 R2 CR2 Important: For DC Input Only. Do Not Install on DC Input Drives.
General Installation Information Chapter 1 Figure 4 - X50 Terminal Block Locations Frame 9 Frames 10…14 X50 X50 Terminal Block Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013 29
Chapter 1 General Installation Information Notes: 30 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 2 Control Wiring for PowerFlex 700H Drives Important points to remember about I/O wiring: • Always use copper wire. • Wire gauge requirements and recommendations are based on 75 °C. Do not reduce wire gauge when using higher temperature wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
Chapter 2 Control Wiring for PowerFlex 700H Drives 700H Control Circuit Board Designations The PowerFlex 700H control circuit board allows for a variety of I/O boards to be installed depending upon your application. Each option I/O circuit board is described below. Figure 5 - PowerFlex 700H Control Circuit Board A IMPORTANT B Slot C D E The boards identified in the table below can only be installed in the designated slot. Boards and slots are not interchangeable.
Control Wiring for PowerFlex 700H Drives Chapter 2 Drive Catalog Numbers for 700H Control I/O Board Options The following codes are designated in position 15 of the drive catalog string to indicate the desired combination of 700H I/O option boards supplied with the drive: Code Board in Slot A Board in Slot B Board in Slot E A 20C-DA1-A 20C-DO1 20C-DPI1 B 20C-DA1-B 20C-DO1 20C-DPI1 G 20C-DA1-A 20C-DG1 20C-DPI1 N none none 20C-DPI1 Figure 6 - PowerFlex 700H I/O Terminal Blocks and Jumpers
Chapter 2 Control Wiring for PowerFlex 700H Drives I/O Cable Grounding When installing shielded multi-conductor for analog and digital I/O, strip the cable at such a distance from the terminal plug so you can fix the shield to the cable clamp for grounding. Position the exposed shield so it can fixed to the clamp. Note: This clamp is not designed for strain relief.
Control Wiring for PowerFlex 700H Drives Chapter 2 Table 10 - I/O Terminal Designations 1 10 20 21 (1) (2) (3) (4) (5) No.
Chapter 2 Control Wiring for PowerFlex 700H Drives Analog I/O Configuration IMPORTANT Analog I/O must be configured through programming, as well as the jumpers shown below. See the PowerFlex 700H Adjustable Frequency AC Drive Programming Manual, publication 20C-PM001. See Figure 6 on page 33 for the location of the jumpers indicated in the table below.
Control Wiring for PowerFlex 700H Drives Chapter 2 Auxiliary Power Supply You may use an auxiliary power supply to keep the 700H control unit energized, when input power is de-energized. This provides back-up power for the control unit and is sufficient for setting parameters. Connect 24V DC power to pin 19 and 24V DC common to pin 20 of the 24V DC version of the I/O card.
Chapter 2 Control Wiring for PowerFlex 700H Drives Input/Output Connection Example Analog Input Bipolar Speed Reference 3 ±10V Input 4 Important: See the Attention statement on page 31 for important information on bipolar wiring. Required Parameter Changes • Set I/O configuration (see Analog I/O Configuration on page 36).
Control Wiring for PowerFlex 700H Drives Input/Output 2-Wire Control NonReversing(1) 24V DC internal supply Connection Example 12 17 19 20 Stop-Run 2-Wire Control Reversing(1) External supply (I/O board dependent) 115V/ +24V 11 12 Run Rev.
Chapter 2 Control Wiring for PowerFlex 700H Drives Reference Control Sources “Auto” Speed Sources The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select digital inputs, Auto/Manual digital inputs or reference select bits of a command word. The default source for a command reference (all speed select inputs open) is the selection programmed in parameter 90 [Speed Ref A Sel].
Control Wiring for PowerFlex 700H Drives Chapter 2 Figure 7 - Speed Reference Selection Chart(1) = Default Trim Auto Speed Ref Options [Digital Inx Select]: Speed Sel 3 2 1 0 0 0 0 1 1 1 1 Speed Ref A Sel, Parameter 090 Speed Ref B Sel, Parameter 093 Preset Speed 2, Parameter 102 Preset Speed 3, Parameter 103 Preset Speed 4, Parameter 104 Preset Speed 5, Parameter 105 Preset Speed 6, Parameter 106 Preset Speed 7, Parameter 107 DPI Port Ref 1-6, See Parameter 209 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0 1 PI E
Chapter 2 Control Wiring for PowerFlex 700H Drives PLC = Auto, Terminal Block = Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block. The auto speed reference is issued by the PLC through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to “DPI Port 5” with the drive running from the Auto source.
Control Wiring for PowerFlex 700H Drives Chapter 2 When digital input 4 is low, the drive runs in automatic mode, consuming the speed reference from the communications adapter. When digital input 4 goes high the drive takes the last value from the communication adapter and loads it into the HIM. So, the manual speed reference produced by the HIM starts at the last value produced by the communication adapter.
Chapter 2 Control Wiring for PowerFlex 700H Drives Notes: 44 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control Important points to remember about I/O wiring: • Always use tinned copper wire. • Wire gauge requirements and recommendations are based on 75 °C. Do not reduce wire gauge when using higher temperature wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). • 4100CCF3 Flex I/O cable for use with DriveLogix is 3 ft.
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control Main Control Board Switch and Jumper Settings ATTENTION: The switches for Digital Inputs 4…6 are set to 24V DC at the factory. If you are running a 115V AC input application, the switches must be set as indicated below before applying power to the drive or damage to the main control board may occur.
Control Wiring for PowerFlex 700S Drives with Phase II Control Chapter 3 Figure 1 Main Control Board Switches and Jumpers SWITCH S1 RUN PROG REMOTE Down Up Center JUMPER P22 4 2 SWITCH S5 SIDE VIEW Up = Open = Off 4 2 3 1 3 1 = HW Enable = No HW Enable FRONT TOP VIEW 1 2 Down = Closed = On JUMPER P13 16 16 SWITCH S2 = Gate Disabled = Gate Enabled SIDE VIEW FRONT TOP VIEW Up = Open = Off 1 2 Down = Closed = On 15 15 3 4 SWITCH S4 SIDE VIEW SWITCH S3 SIDE VIEW Up = Open = Off
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Terminal Blocks Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the main control board in the control cassette. See Figure 8 below for locations. Table 17 and Table 18 on page 49 contain detailed descriptions for the terminals on TB1 and TB2.
Control Wiring for PowerFlex 700S Drives with Phase II Control Chapter 3 Table 17 - TB1 Terminal Descriptions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Terminal Signal Factory Default Description Related Parameter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Analog Input 1 Comm. Analog Input 1 (+/-) Shield Analog Input 2 Comm. Analog Input 2 (+/-) Analog Input 3 [NTC-] Comm.
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Wiring Examples Input/Output 0…10V Analog Input Internal Source Table 19 - TB1 Terminals— Analog Wiring Examples Connection Example Required Parameter Changes No Changes Required 13 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 No Changes Required 0…10V Analog Input Bi-Polar 0…10V Analog Input External Source 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23
Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output Connection Example Primary Encoder Interface 13 Internal Supply 14 Supports 5V/12V DC 15 differential encoders with 16 internal power supply. 17 Used as primary closed loop speed feedback.
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control Table 20 - TB2 Terminals - Digital Input Wiring Examples Input/Output Digital Inputs - Used for enable and precharge control. Connection Example Sourcing Digital Inputs - Internal Power Supply 1 2 Note: 24V DC supply - supports only on-board digital inputs. Do not use for circuits outside the drive. Note: The factory default for Digital Inputs is 24V. This must be switched in order to use 115V.
Control Wiring for PowerFlex 700S Drives with Phase II Control Input/Output Connection Example Digital Inputs Com Sourcing Digital Inputs 1 Internal Power Supply, 2-Wire 24V DC 2 Control, 24V DC Required Parameter Changes • Set the value of Par 829 [Dig In5 Sel] to a value of 7 - “Run” • Set bit 8 “3WireControl” of Par 153 [Control Options] to Off (0) for 2wire control.
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control Auxiliary Power Supply You may use an auxiliary power supply to keep the 700S control assembly energized, when input power is de-energized. This allows the main control board, DriveLogix controller and any feedback option cards to continue operation. Connect auxiliary power to J15 on the fiber optic interface board. You must set parameter 153 [Control Options], bit 17 “Aux Pwr Sply” to enable this feature.
Control Wiring for PowerFlex 700S Drives with Phase II Control Removing the Control Cassette Chapter 3 Follow the steps below to remove the control cassette in order to gain access to the I/O and control terminal blocks. 1. Disconnect any installed communications cables from the control assembly. 2. Disconnect the ribbon cables from the main control board. 3. Loosen the captive screw on the control assembly mounting plate and swing the control assembly mounting plate away from the control frame.
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control Notes: 56 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 4 Communication Options Communication Module Locations Figure 10 - DPI Port Locations 1 The HIM panel opens to allow access to the DPI interface board on back side of panel. To open the panel, remove the screws on left side of the HIM panel and swing open. Back View X2 2, 3 X1 4 To drive control (Main Control board on 700S, DPI Interface board on 700H). No. 1 2 3 4 Connector DPI Port 1 DPI Port 2 DPI Port 3 or 2 DPI Port 5 Description HIM connection when installed in the drive.
Chapter 4 Communication Options Communication Configurations Typical Programmable Controller Configurations If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive. This is the preferred attribute for continuous transfers.
Communication Options Chapter 4 Figure 12 - PowerFlex 700H Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status x Ready x x x x x x x x x x x x x x x Active Command Direction Actual Direction Accel Decel Alarm Fault At Speed Local Control (1) Reference Source Description 0 = Not Ready 1 = Ready 0 = Not Active 1 = Active 0 = Reverse 1 = Forward 0 = Reverse 1 = Forward 0 = Not Accelerating 1 = Accelerating 0 = Not Decelerating 1 = Decelerating 0 = No Alarm 1 = Alarm 0 = No Faul
Chapter 4 Communication Options Figure 13 - PowerFlex 700S Logic Command Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command x Normal Stop x x x x x x x x x x x x x x x Start (1) Jog 1 Clear Fault(2) Unipolar Direction Reserved Jog 2 Current Limit Stop Coast Stop Reserved Reserved Spd Ref Sel0 Spd Ref Sel1 Spd Ref Sel2 Description 0 = Not Normal Stop 1 = Normal Stop 0 = Not Start 1 = Start 0 = Not Jog using [Jog Speed 1] 1 = Jog using [Jog Speed 1] 0 = Not Clear Fault 1 = Clear Fault 00 = N
Communication Options Chapter 4 Figure 14 - PowerFlex 700S Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Description x Active x x x x x x x x x x x x x x x 0 = Not Active 1 = Active Running 0 = Not Running 1 = Running Command 0 = Reverse Direction 1 = Forward Actual Direction 0 = Reverse 1 = Forward Accel 0 = Not Accelerating 1 = Accelerating Decel 0 = Not Decelerating 1 = Decelerating Jogging 0 = Not Jogging 1 = Jogging Fault 0 = No Fault 1 = Fault Alarm 0 = No Alarm 1 = Al
Chapter 4 Communication Options Notes: 62 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 5 Frame 9 Mechanical Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
Chapter 5 Frame 9 Mechanical Installation Minimum Mounting Clearances 400.0 mm (15.75 in.) 400.0 mm (15.75 in.) 50.0 mm (1.97 in.) 50.0 mm (1.97 in.) 80.0 mm (3.2 in.) 350.0 mm (13.8 in.) 350.0 mm (13.8 in.) See Figure 15 on page 65 for detailed dimension information. Operating Temperatures Frame 9 drives require a minimum of 1300 m3/h (765 cfm) of cooling air.
Frame 9 Mechanical Installation Dimensions Chapter 5 Figure 15 - Frame 9 Dimensions Dimensions are in millimeters and (inches). 480.0 (18.90) 5.0 (0.20) 14.0 (0.55) 400.0 (15.75) 240.0 (9.45) 363.3 (14.32) 339.5 (13.37) 9.0 (0.35) 45.0 (1.77) Mounting Holes Nameplate Lifting Holes Wire Way 1150.0 (45.28) 1120.0 (44.09) Nameplate Mounting Holes 9.0 (0.35) Lifting Hole 21.0 (0.83) 372.5 (14.67) 292.5 (11.52) 142.5 (5.61) 245.53 (9.67) 59.0 (2.32) 191.64 (7.54) 62.5 (2.46) 100.12 (3.94) 285.
Chapter 5 Frame 9 Mechanical Installation See the PowerFlex 700H and 700S Frame 9 Drive Lifting Instructions, publication PFLEX-IN003, for detailed instructions. This instruction sheet is shipped with the drive. When you have completed the instructions in PFLEXIN003, continue with the installation as directed below.
Frame 9 Mechanical Installation Power Wiring Table 22 - Power Terminal Specifications No. Name Description 1 Input Power Terminal Block (2) L1, L2, L3 Output Power Terminal Block (2) U/T1, V/T2, W/T3 SHLD Terminal, PE, Motor Ground Input power 2 3 4 Motor connections Terminating point for wiring shields DC Bus (3) (2 Terminals; DC–, DC+) DC input or external brake resistor (Internal Brake option not provided - See Frame 9 DC Bus/ Brake Connections on page 68.
Chapter 5 Frame 9 Mechanical Installation Frame 9 DC Bus/Brake Connections Figure 17 - Connecting to DC Source Only (No Brake Option Ordered) DC Source DC– DC+/ R+ R– Figure 18 - Connecting to an External Brake Resistor (Brake Option Ordered) See Table 23 on page 69 for brake resistor sizing information.
Frame 9 Mechanical Installation Chapter 5 Table 23 - Frame 9 Brake Resistor Ratings Input Voltage Drive Catalog Number ND Rating Cont. Output (Amps) Maximum Brake Current (Amps) Resistor Nominal (Ohms) 400V AC 20DC261 132 kW 261 222 3.3 20DC300 160 kW 300 222 3.3 20DD261 200 HP 261 222 3.3 20DD300 250 HP 300 222 3.3 20DE170 150 HP 170 157.1 7 20DE208 200 HP 208 157.1 7 20DF170 160 kW 170 157.1 7 20DF208 200 kW 208 157.
Chapter 5 Frame 9 Mechanical Installation Notes: 70 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 6 Frame 10 Mechanical Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
Chapter 6 Frame 10 Mechanical Installation Figure 21 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (7.87 in.) Min. Powerful Performance, Flexible Control. 838 mm (33.0 in.) Min. Operating Temperatures 72 Frame 10 drives require a minimum of 2600 m3/h (1530 cfm) of cooling air.
Frame 10 Mechanical Installation Dimensions Chapter 6 Figure 22 - Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. 606.0 (23.85) 534.7 (21.05) 32.3 (1.27) 632.5* (24.90) 605.5 (23.84) 498.0 (19.61) 42.0 (1.65) Lifting Holes 2234.0 (87.95) 2275.0 (89.57) 2201.8 (86.68) 439 (17.3) 144.5 (5.7) 73.3 (2.9) Max. 116 (4.
Chapter 6 Frame 10 Mechanical Installation Figure 23 - Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/ Conformal Coat) Dimensions are in millimeters and (inches). Removeable Lifting Angle 63.5 (2.5) Powerful Performance, Flexible Control. 2286 (90.0) 635 (25.0) 635 (25.0) 50.8 (2.0) 533.4 (21.0) 241.3 (9.5) 548.6 (21.6) Area available for conduit routing 43.2 (1.7) 295.5 (11.75) 295.5 (11.75) 19.0 (0.
Frame 10 Mechanical Installation Chapter 6 Figure 24 - Enclosure Code H (NEMA/UL Type 12 - IP54) and W (NEMA/UL Type 12 - IP54 w/ Conformal Coat) Dimensions are in millimeters and (inches). NEMA/UL Type 12 Roof Assembly w/Filters 655.04 (25.8) 454 (18) 478 (19) 198.5 (7.8) 2403.5 (94.6) NEMA/UL Type 12 External Filters 606 (24) 144.5 (5.7) 439 (17.3) 73.3 (2.9) Max. 116 (4.5) Gap with Overlapping Plate Removed 57.2 (2.3) Standard 83 (3.
Chapter 6 Frame 10 Mechanical Installation Lifting and Mounting Frame 10 Drives See the Lifting and Mounting PowerFlex 700S and 700H Drives, Frames 10…14, Installation Instructions, publication PFLEX-IN005, for detailed instructions. These instructions are shipped with the drive. When you have completed the instructions in PFLEX-IN005, continue with the installation as directed below.
Frame 10 Mechanical Installation Chapter 6 Remove the Airflow Plate The drive is equipped with a plate, located near the top of the drive enclosure (just above the control frame, if installed), that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with Remove the Protective Covers on page 78.
Chapter 6 Frame 10 Mechanical Installation Remove the Protective Covers You must remove the protective covers to gain access to the power structure. Task A B C Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals.
Frame 10 Mechanical Installation Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations Chapter 6 Frame 10 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed.
Chapter 6 Frame 10 Mechanical Installation Figure 25 - Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper Front View of Assembly There is one common mode jumper located on the upperright side of the power structure. Rectifier Circuit Board Control Frame not shown for clarity only.
Frame 10 Mechanical Installation Chapter 6 Move the Common Mode Jumper to the Disconnected Position Follow the steps below to move the common mode jumper to the disconnected position (see Figure 25 on page 80 for jumper location). Task A Description Loosen the upper screw. B Remove the lower screw. Move the jumper to the horizontal position. C Install and tighten the screws.
Chapter 6 Frame 10 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board (see Figure 25 on page 80 for rectifier board location). Task A Description Remove the screw from the X4 connection on the rectifier circuit board. B Insulate the top and bottom of the X4 connection on the rectifier circuit board. IMPORTANT A Do not install the screw and washer that was removed from this connection.
Frame 10 Mechanical Installation Chapter 6 Disconnect the Small Capacitors from the Input Terminals Follow the lettered steps below to disconnect the small capacitors from the input terminals. IMPORTANT Task It is not necessary to remove the power wiring from the terminals in order to insulate the capacitor leads. Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads and leave disconnected.
Chapter 6 Frame 10 Mechanical Installation Power Wiring IMPORTANT Once power wiring has been completed, the protective covers must be reinstalled before energizing the drive. Installation is in reverse order of removal (see Remove the Protective Covers on page 78). Table 24 - Power Terminal Specifications No.
Chapter 7 Frame 11 Mechanical Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
Chapter 7 Frame 11 Mechanical Installation Figure 28 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (7.87 in.) Min. 838 mm (33.0 in.) Min. Operating Temperatures 86 Frame 11 drives require a minimum of 3900 m3/h (2295 cfm) of cooling air.
Frame 11 Mechanical Installation Dimensions Chapter 7 Figure 29 - Enclosure Code A NEMA/UL Type 1 - IP21 and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. ! 797.0 (31.38) 621.74* (24.48) 736.0 (28.98) 605.5 (23.84) 32.25 (1.27) 498.0 (19.61) 42.0 (1.65) DANGER 2234.0 (87.95) 2275.0 (89.57) 2205.0 (86.81) 640 (25.2) 144.5 (5.7) 73.3 (2.9) Max. 153.5 (6.
Chapter 7 Frame 11 Mechanical Installation Figure 30 - Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/ Conformal Coat) Dimensions are in millimeters and (inches). Removable Lifting Angle 63.5 (2.5) 2286 (90.0) 635 (25.0) 889 (35.0) 50.8 (2.0) 548.6 (21.6) 43.2 (1.7) 88 787 (31.0) 241.3 (9.5) Area available for conduit routing 425.5 (16.75) 425.5 (16.75) 19.0 (0.75) Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013 15.88 (0.625) Dia.
Frame 11 Mechanical Installation Chapter 7 Figure 31 - Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12 - IP54 w/ Conformal Coat) Dimensions are in millimeters and (inches). 678 (26.7) 213 (8.4) NEMA/UL Type 12 Roof Assembly (1) 655.04 (25.8) 454 (18.0) 2414.5 (95.0) NEMA/UL Type 12 External Filters 806 (31.7) 640 (25.2) 144.5 (5.7) 83 (3.3) 73.3 (2.9) Max. 153.5 (6.0) Gap with Overlapping Plate Removed 57.2 (2.
Chapter 7 Frame 11 Mechanical Installation Lifting and Mounting Frame 11 Drives See the Lifting and Mounting PowerFlex 700S and 700H Drives, Frames 10…14, Installation Instructions, publication PFLEX-IN005, for detailed instructions. These instructions are shipped with the drive. When you have completed the instructions in PFLEX-IN005, continue with the installation as directed below.
Frame 11 Mechanical Installation Chapter 7 Remove the Airflow Plate The drive is equipped with a plate, just above the control frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with Remove the Protective Covers on page 92. Task A Description Remove the T8 Torx-head screws that secure the airflow plate to the drive.
Chapter 7 Frame 11 Mechanical Installation Remove the Protective Covers You must remove the protective covers to gain access to the power terminals. Task A B Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive, then remove the protective cover.
Frame 11 Mechanical Installation Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations Chapter 7 Frame 11 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed.
Chapter 7 Frame 11 Mechanical Installation Figure 32 - Common Mode Jumper and Rectifier Circuit Board Location There is one jumper located on each Rectifying Module. The Rectifying Modules are located on the upper-right side of the center and right side power stack of the drive’s power structure.
Frame 11 Mechanical Installation Chapter 7 Move the Common Mode Jumper to the Disconnected Position Follow the steps below to move the common mode jumper to the disconnected position (see Figure 32 on page 94 for jumper location). Task A Description Loosen the upper screw. B Remove the lower screw. Move the jumper to the horizontal position. C Install and tighten the screws.
Chapter 7 Frame 11 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board (see Figure 32 on page 94 for rectifier board location). Task A Description Remove the screw from the X4 connection on the rectifier circuit board. B Insulate the top and bottom of the X4 connection on the rectifier circuit board. IMPORTANT A Do not install the screw and washer that was removed from this connection.
Frame 11 Mechanical Installation Power Wiring Chapter 7 AC Input Wiring The table below identifies which frame 11 drives contain only one rectifying module and which frame 11 drives contain two rectifying modules. Drives with one rectifying module contain only one set of input power terminals. Drives with two parallel rectifying modules contain two sets of input power terminals--you must supply power to both sets of input terminals on these drives. There are several methods for accomplishing this.
Chapter 7 Frame 11 Mechanical Installation Figure 34 - AC Wiring Example: One Fuse per Phase L1 1L1 1L2 L2 L3 2L1 1L3 2L2 2L3 Figure 35 - AC Wiring Example: Circuit Breaker L1 1L1 1L2 IMPORTANT 98 L2 1L3 L3 2L1 2L2 2L3 Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (see Remove the Protective Covers on page 90).
Frame 11 Mechanical Installation Chapter 7 Table 25 - Power Terminal Specifications No. Name 1 2 3 4 5 Description Input Power Terminal Block (3) 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 Output Power Terminal Block (3) U/T1, V/T2, W/T3 SHLD Terminal, PE, Motor Ground (3) AC Input power DC Bus (3) (2 Terminals; DC–, DC+) Cable Clamp for Shield DC input or external brake Motor connections Terminating point for wiring shields Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.
Chapter 7 Frame 11 Mechanical Installation Notes: 100 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 8 Frame 12 Mechanical Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
Chapter 8 Frame 12 Mechanical Installation Figure 38 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 200 mm (8.0 in.) Min. Powerful Performance, Flexible Control. Powerful Performance, Flexible Control. 838 mm (33.0 in.) Min. Operating Temperatures Frame 12 drives require a minimum of 5200 m3/h (3060 cfm) of cooling air.
Frame 12 Mechanical Installation Dimensions Chapter 8 Figure 39 - Enclosure Code A (NEMA/UL Type 1 - IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed. 632.5* (24.90) 1205.05 (47.45) 605.5 (23.84) 534.7 (21.05) 32.3 (1.27) 498.0 (19.61) 42.0 (1.65) 2234.0 (87.95) 2275.0 (89.57) 2202.75 (86.72) 87.9 (3.5) 144.5 (5.7) 439 (17.3) 73.3 (2.9) Max. 116 (4.
Chapter 8 Frame 12 Mechanical Installation Figure 40 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). Removeable Lifting Angle 63.5 (2.5) Powerful Performance, Flexible Control. Powerful Performance, Flexible Control. 2286 (90.0) 635 (25.0) 635 (25.0) 635 (25.0) 1270 (50.0) 50.8 (2.0) 533.4 (21.0) 241.3 (9.5) 548.6 (21.6) Area available for conduit routing 43.2 (1.7) 295.5 (11.75) 295.5 (11.75) 19.0 (0.
Frame 12 Mechanical Installation Chapter 8 Figure 41 - Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). 478 (18.8) (4.8) 478 (18.8) NEMA/UL Type 12 Roof Assembly 655.04 (25.8) 454 (17.9) 198.5(7.8) 2403.5 (94.6) NEMA/UL Type 12 External Filters 144.5 (5.7) 73.3 (2.9) Max. 116 (4.5) Gap with Overlapping Plate Removed 87.9 (3.5) 1205.05 439 (17.3) 57.2 (2.
Chapter 8 Frame 12 Mechanical Installation Remove the Protective Covers Move the Control Frame To gain access to the power wiring terminals, airflow plate and protective covers you may need to move the control frame out of the way. If you do not need to move the control frame, continue with Remove the Airflow Plate on page 107. Task A B Description Loosen the T8 Torx-head screws that secure the control frame to the drive enclosure (Remove screws on early frame 10 drives).
Frame 12 Mechanical Installation Chapter 8 Remove the Airflow Plate The drive is equipped with a plate, just above the control frame, that directs air flow through the drive. You may need to remove this plate in order to access the protective covers and the power terminals. If you do not need to remove the airflow plate, continue with Remove the Protective Covers on page 108. Task A Description Remove the T8 Torx-head screws that secure the airflow plate to the drive.
Chapter 8 Frame 12 Mechanical Installation Remove the Protective Covers You must remove the protective covers to gain access to the power structure. Task A B C Description Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals.
Frame 12 Mechanical Installation Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations Chapter 8 Frame 12 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed.
Chapter 8 Frame 12 Mechanical Installation Figure 42 - Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper There is one jumper located on each Rectifying Module. The Rectifying Modules are located on the upper-right side of the right side power stack of in each enclosure of the drive’s power structure. Front View of Assembly Rectifier Circuit Board DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE.
Frame 12 Mechanical Installation Chapter 8 Move the Common Mode Jumper to the Disconnected Position Follow the steps below to move the common mode jumper to the disconnected position (see Figure 42 on page 110 for jumper location). Task A Description Loosen the upper screw. B Remove the lower screw. Move the jumper to the horizontal position. C Install and tighten the screws.
Chapter 8 Frame 12 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board (see Figure 42 on page 110 for rectifier board location). Task A Description Remove the screw from the X4 connection on the rectifier circuit board. B Insulate the top and bottom of the X4 connection on the rectifier circuit board. IMPORTANT A Do not install the screw and washer that was removed from this connection.
Frame 12 Mechanical Installation Chapter 8 Disconnect the Small Capacitors from the Input Terminals Follow the steps below to disconnect the small capacitors from the input terminals. IMPORTANT Task It is not necessary to remove the power wiring from the terminals in order to insulate the capacitor leads. Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads and leave disconnected.
Chapter 8 Frame 12 Mechanical Installation Power Wiring Input Power Wiring Frame 12 drives utilize two parallel power structures, and therefore have two sets of AC input power terminals. You must supply power to both sets of input terminals. There are several methods for accomplishing this. IMPORTANT Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
Frame 12 Mechanical Installation Chapter 8 Figure 44 - Frame 12 AC Wiring Example: One Fuse per Phase L1 1L1 1L2 L2 L3 2L1 1L3 2L2 2L3 Figure 45 - Frame 12 AC Wiring Example: Circuit Breaker L1 1L1 1L2 L2 1L3 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013 L3 2L1 2L2 2L3 115
Chapter 8 Frame 12 Mechanical Installation Output Power Wiring Frame 12 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. IMPORTANT Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
Frame 12 Mechanical Installation Chapter 8 Table 26 - Power Terminal Specifications No. Name 2 3 4 5 (1) (2) (3) (4) Input Power Terminal Block (3) 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 Output Power Terminal Block ((3) 1U/1T1, 1V/1T2, 1W/1T3, 2U/2T1, 2V/2T2, 2W/2T3 SHLD Terminal, PE, Motor Ground (3) Input power DC Bus (3) (2 Terminals; DC–, DC+) Cable Clamp for Shield DC input or external brake Motor connections Terminating point for wiring shields Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.
Chapter 8 Frame 12 Mechanical Installation Notes: 118 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 9 Frame 13 Mechanical Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
Chapter 9 Frame 13 Mechanical Installation Minimum Mounting Clearances 200 mm (8.0 in.) Min. 800 mm (31.50 in.) Min. 1600 mm, Style “A” Enclosure Shown. Operating Temperatures 120 Frame 13 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air for the inverter unit and 1150 m3/h (677 cfm) of cooling air for each converter unit.
Frame 13 Mechanical Installation Dimensions Chapter 9 Figure 48 - Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) 619.2 (24.4) 603 (23.7) A B C 44 (1.73) 2275 (89.6) 2197 (86.5) 2231 (87.8) 1108.25 (43.6) D E 65 (2.6) Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate 535 (21.
Chapter 9 Frame 13 Mechanical Installation Figure 49 - Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) A B C 122 (4.8) D NEMA/UL Type 12 Roof Assembly 662 (26.1) 454 (17.8) E NEMA/UL Type 12 External Filters F G 65 (2.6) Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate 535 (21.
Frame 13 Mechanical Installation Lifting and Mounting Frame 13 Drives Chapter 9 Enclosed Frame 13 Drives with DC Input Enclosed Frame 13 drives with DC input are shipped with the control pan mounted in the motor connection area of the right-hand enclosure. The control pan must be moved from this location to a location in the adjacent enclosure, away from the power connections.
Chapter 9 Frame 13 Mechanical Installation Remove the Protective Covers from the Converter Unit Move the Control Frame You must move the control frame in order to access and remove the protective covers from the drive’s converter unit. Task A Description Loosen the T8 Torx-head screws that secure the control frame to the drive enclosure. B Swing the control frame out and away from the converter unit.
Frame 13 Mechanical Installation Chapter 9 Remove the Protective Covers You must remove the protective covers from the converter unit to gain access to the common mode jumper(s) and rectifier circuit board. • Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. Remove screws and covers. DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
Chapter 9 Frame 13 Mechanical Installation If you are installing a 600/690V AC input drive on an ungrounded distribution system or high resistive ground, you: • Must move the common mode jumper(s) to the disconnected position see Move the Common Mode Jumper(s) to the Disconnected Position on page 126. • Must insulate terminal X4 on the rectifier circuit board - see Insulate Terminal X4 on the Rectifier Circuit Board on page 127.
Frame 13 Mechanical Installation Chapter 9 Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 on the rectifier circuit board for each converter unit (see Figure 50 on page 123 for rectifier board location). Task A Description Remove the screw from the X4 connection on the rectifier circuit board. B Insulate the top and bottom of the X4 connection on the rectifier circuit board.
Chapter 9 Frame 13 Mechanical Installation Remove the Lower Protective Screen Remove the Protective Covers from the Inverter Unit To access the power terminals, you must first remove the lower protective screen (on NEMA/UL Type 1 and Type 12 enclosures). • Remove the screws that secure the lower protective screen to the right side enclosure only and remove the screen. Remove screws and screen.
Frame 13 Mechanical Installation Chapter 9 Remove the Protective Covers You must remove the protective covers to gain access to the inverter units. • Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. Remove screws and covers. DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
Chapter 9 Frame 13 Mechanical Installation Power Wiring Frame 13 400 and 600 Volt Class AC Input Power Wiring Frame 13 size drives utilize two or three parallel power structures that are preconnected to line reactors through a fused input switch. IMPORTANT Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
Frame 13 Mechanical Installation Chapter 9 Output Power Wiring Connect the motor to the output power terminals. IMPORTANT Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
Chapter 9 Frame 13 Mechanical Installation Table 29 - Power Terminal Specifications No. Name Description 1 Input Power Terminal Block (1) L1, L2, L3 Output Power Terminal Block (3) U/T1, V/T2, W/T3 SHLD Terminal, PE, Motor Ground (3) Input power DC Bus (3) (3 Terminals; DC–, DC+) DC input or external brake 2 3 4 (1) (2) (3) (4) Motor connections Terminating point for wiring shields Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.
Chapter 10 Frame 14 Mechanical Installation Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 “General Installation Information” and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
Chapter 10 Frame 14 Mechanical Installation Minimum Mounting Clearances 200 mm (8.0 in.) Min. 1500A Drive - 2400 mm Enclosure Shown. 800 mm (31.50 in.) Min. Operating Temperatures Frame 14 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air for each Inverter unit and 1150 m3/h (677 cfm) of cooling air for each Converter unit.
Frame 14 Mechanical Installation Dimensions Chapter 10 Figure 54 - Drives Above 1500 A, 2800 mm Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/ UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points 620 (24.5) 603 (24) 44 (1.7) Lifting Points Shipping Split At This Location CLOSE 2276 (90) OPEN 2232 (88) 1400 (55) 1400 (55) Access Holes for Motor Output Cables 32.75 (1.3) Access Holes for AC Input Cables (2 Places) 10.2 16 Places 535 (21.0) 32.
Chapter 10 Frame 14 Mechanical Installation Figure 55 - Drives Above 1500 A 2800 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches).
Frame 14 Mechanical Installation Chapter 10 Figure 56 - 1500 A Drives 2400 mm Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points 620 (24.5) 603 (24) 44 (1.7) Lifting Points Shipping Split At This Location CLOSE 2276 (90) OPEN 2232 (88) 797 (31.4) 797 (31.4) Access Holes for Motor Output Cables 797 (31.4) Access Holes for AC Input Cables (2 Places) 10.2 12 Places 32.75 (1.3) 535 (21.0) 735 (29.
Chapter 10 Frame 14 Mechanical Installation Figure 57 - 1500 A Drives 2400 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points NEMA/UL Type 12 Roof Assembly w/Filters Lifting Points 454 (18) Shipping Split At This Location CLOSE 2276 (90) OPEN 2232 (88) NEMA/UL Type 12 External Door Filters 797 (31.4) 10.2 12 Places 797 (31.4) 2400 (94.4) 797 (31.
Frame 14 Mechanical Installation Chapter 10 Figure 58 - DC Input Drive Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Dimensions are in millimeters and (inches). 620 (24.5) 601 (23.7) 44 (1.7) 2270 (89.4) 2232 (88) 1597 (63.0) 62.25 (2.5) 675 125 (5.0) (26.6) 675 (26.6) Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces.
Chapter 10 Frame 14 Mechanical Installation Figure 59 - DC Input Drive Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Dimensions are in millimeters and (inches). Lifting Points 454 (18) 662 (26) CLOSE 2276 (90) OPEN 2232 (88) 799.5 (31.5) 799.5 (31.5) 1597 (63.0) 62.25 (2.5) 675 125 (5.0) (26.6) 675 (26.6) Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces.
Frame 14 Mechanical Installation Chapter 10 Frame 14 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed. Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations To access and move the common mode jumper(s) and disconnect the capacitor connections you must first move the control frame and remove the protective covers from the converter unit.
Chapter 10 Frame 14 Mechanical Installation Remove the Protective Covers from the Converter Unit(s) Remove the Protective Screens To access the components within the converter unit(s), you must first remove the protective screens from the drive. • Remove the screws that secure the protective screens to the converter unit(s) and remove the screens.
Frame 14 Mechanical Installation Chapter 10 Move the Control Frame To gain access to the airflow plate and protective covers on the left side converter unit of the drive you must move the control frame. Task A Description Loosen the T8 Torx-head screws that secure the control frame to the drive enclosure. B Swing the control frame out and away from the converter unit.
Chapter 10 Frame 14 Mechanical Installation Remove the Airflow Plate(s) The drive is equipped with a plate(s), just above the converter unit(s), that directs airflow through the drive enclosure(s). You must remove this plate(s) in order to access the protective covers. Task A Description Remove the T8 Torx-head screws that secure the airflow plate to the drive. B Slide the airflow plate off of the drive.
Frame 14 Mechanical Installation Chapter 10 Remove the Protective Covers You must remove the protective covers to gain access to the converter unit(s). • Remove the four M5 POZIDRIV screws that secure each of the two or three main and bottom protective covers to the drive, then remove the protective covers. Remove screws and covers DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
Chapter 10 Frame 14 Mechanical Installation Installation on an Ungrounded Distribution System or High Resistive Ground • Must move the common mode jumper(s) to the disconnected position see Move the Common Mode Jumper(s) to the Disconnected Position on page 147. • Should insulate terminal X4 on the Rectifier circuit board - see Insulate Terminal X4 on the Rectifier Circuit Board on page 148.
Frame 14 Mechanical Installation Chapter 10 Move the Common Mode Jumper(s) to the Disconnected Position Follow the steps below to move the common mode jumper(s) to the disconnected position for each converter unit (see Figure 60 on page 141 for MOV jumper location). Task A Description Loosen the screws and two fasteners that secure the jumper. B Rotate the jumper to the lower position. C Front View of Converter Unit Tighten the screw and two fasteners.
Chapter 10 Frame 14 Mechanical Installation Insulate Terminal X4 on the Rectifier Circuit Board Follow the steps below to insulate terminal X4 onFigure 60 on page 141 the rectifier circuit board for each converter unit (see for rectifier board location). Task A Description Remove the screw from the X4 connection on the rectifier circuit board. B Insulate the top and bottom of the X4 connection on the rectifier circuit board.
Frame 14 Mechanical Installation Chapter 10 Power Wiring To access the power terminals, you must first remove the protective screens (on NEMA/UL Type 1 and Type 12 enclosures), air flow plate and protective covers from the inverter units. These steps are detailed below. Remove the Protective Covers from the Inverter Units Remove the Protective Screens To access the power terminals, you must first remove the protective screens from the inverter units.
Chapter 10 Frame 14 Mechanical Installation Remove the Airflow Plates The drive is equipped with plates, just above the top of the protective covers, that direct airflow through the drive enclosure. You must remove these plates in order to access the protective covers. Task A Description Remove the T8 Torx-head screws that secure the airflow plates to the drive. B Slide the airflow plates off of the drive.
Frame 14 Mechanical Installation Chapter 10 Remove the Protective Covers You must remove the protective covers from the inverter units in order to gain access to the power terminals. • Remove the four M5 POZIDRIV screws that secure each of the three main and bottom protective covers to the drive, then remove the protective covers. Remove screws and covers DC OP BUS AN ERAT COND DW E AIT AT HIUCTO 5 M GH RS INUTVO AN ES LTAGD CA BE E.
Chapter 10 Frame 14 Mechanical Installation Figure 61 - 1500A Drive AC Wiring Example: AC Input Power Wiring Provided by Customer L1 L1 L3 L2 L3 L2 M L1 L2 M M L3 L1 Converter 1 B- AC Input Power Terminals Inside Drive L2 L3 L1 L2 Converter 2 B- B+ Converter 3 B+ B- 6x B- B+ B- B+ Inverter 2 U V W /T1 /T2 /T3 U V W /T1 /T2 /T3 L1 L1 L3 L2 L3 du/dt Filter du/dt Filter Motor Output Motor Output U V /T1 /T2 152 6x Inverter 1 L2 W /T3 Rockwell Automation Publica
Frame 14 Mechanical Installation Chapter 10 Figure 62 - Drives Above 1500A AC Wiring Example: AC Input Power Wiring Provided by Customer L1 L1 L2 L2 L3 L1 L3 L2 L3 L1 L2 Converter 1 B- L2 M M L1 L1 AC Input Power Terminals Inside Drive L3 B- B+ L1 L2 B+ Converter 3 B- B- U V W /T1 /T2 /T3 L1 L1 B- L2 du/dt Filter Motor Output Motor Output W /T3 U /T1 B+ L3 du/dt Filter V /T2 L3 B+ U V W /T1 /T2 /T3 U /T1 L2 6x Inverter 2 L3 M Converter 4 B+ Inverter 1
Chapter 10 Frame 14 Mechanical Installation Output Power Wiring for Frame 14 Drives Frame 14 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. 154 IMPORTANT Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
Frame 14 Mechanical Installation Chapter 10 Figure 63 - Motor Wiring Example INU1 1U/T1 1L1 1V/T2 1L2 INU2 1W/T3 PE 2U/T1 1L3 2L1 du/dt Filter 1 1U/T1 1V/T2 2V/T2 2L2 2W/T3 PE 2L3 du/dt Filter 2 1W/T3 PE 2U/T1 2V/T2 2W/T3 PE 5m minimum Motor Motor Frame IMPORTANT Once power wiring has been completed, the protective covers must be installed before energizing the drive.
Chapter 10 Frame 14 Mechanical Installation Table 31 - Power Terminal Specifications No. Name 1 2 3 4 Description Input Power Terminal Block (1) L1, L2, L3 Output Power Terminal Block (3) U/T1, V/T2, W/T3 SHLD Terminal, PE, Motor Ground (3) Input power Motor connections Terminating point for wiring shields DC Bus (3) (3 Terminals; DC–, DC+) DC input or external brake Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.
Frame 14 Mechanical Installation Chapter 10 Figure 65 - Drives Above 1500A Power Terminal Locations 4 DC Bus Terminals (In Both Enclosures) DC– (Front Terminals) 2 Output Power Terminals without du/dt Filters (in two center enclosures) U/T1 V/T2 W/T3 Side View DC+ (Back Terminals) 1 Input Power Terminals 1 Input Power Terminals L1 L1 L2 L2 L3 L3 3 Ground Terminals U/T1 V/T2 W/T3 Center Enclosures Shown 2 Output Power Terminals with du/dt Filters (in two center enclosures) Rockwell Aut
Chapter 10 Frame 14 Mechanical Installation Frame 14 Circuit Breakers Frame 14 drives utilize molded case circuit breakers (MCCBs) to provide overload/overcurrent and undervoltage protection on the incoming AC lines and to synchronize the energizing of the power structures. The circuit breakers are located inside of the enclosures in front of the AC chokes.
Frame 14 Mechanical Installation Chapter 10 Circuit Breaker DIP Switch Settings The DIP switches on the circuit breakers are configured to the correct settings at the factory. However, the settings detailed in Table 32 below should be verified before charging the circuit breaker motor operators and operating the drive. Once the settings have been verified, continue with Charging the MCCB Motor Operators on page 160.
Chapter 10 Frame 14 Mechanical Installation Charging the MCCB Motor Operators The stored energy motor operators must be charged prior to the first time the circuit breakers are closed and whenever input power is removed and re-applied to the drive. ATTENTION: When an external device for circuit breaker motor operator status is not used, the enclosure door(s) must be open in order to view the status indicator on the circuit breakers.
Frame 14 Mechanical Installation Chapter 10 Status Text displays “Charged Spring” when charged. CHARGED SPRING Push On Push Off DISCHARGED SPRING L S I OFF N 3. The MCCBs can now be closed. Continue with Closing the Circuit Breakers and Energizing the Drive on page 161 below. Closing the Circuit Breakers and Energizing the Drive 1. Close and latch all enclosure doors. 2. Press the “Close” (green) control button on the enclosure door. 3.
Chapter 10 Frame 14 Mechanical Installation Resetting the Circuit Breakers The electronic trip unit will open the circuit breaker in the case of a drive overload/overcurrent condition. When a voltage drop (U < 0.7 x Un) or loss of the main supply occurs, the undervoltage release coil of the circuit breakers will open. The trip indicator contacts of the circuit breakers are connected in series.
Appendix A Specifications Category PowerFlex 700H PowerFlex 700S Agency Certification Listed to UL 508C and CAN/CSA-C2.2 No. 14-M91. UL and cUL Listed to UL 508C and CAN/CSA - 22.2 No. 14-95. Marked for all applicable European Directives (1) EMC Directive (89/336/EEC) Emissions: • EN 61800-3 Adjustable Speed electrical power drive systems Low Voltage Directive (73/23/EEC) • EN 50178 Electronic Equipment for use in Power Installations Certified to AS/NZS, 1997 Group 1, Class A.
Appendix A Specifications Category Specification PowerFlex 700H Protection Drive AC Input Overvoltage Trip: AC Input Undervoltage Trip: Bus Overvoltage Trip: Bus Undervoltage Shutoff/Fault: Nominal Bus Voltage (Full Load): Heat Sink Thermistor: Drive Overcurrent Trip Software Overcurrent Trip: Hardware Overcurrent Trip: Instantaneous Current Limit: Line transients: Control Logic Noise Immunity: Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: Altitude: 380/400V 480V 50
Specifications Appendix A Category Specification PowerFlex 700H Control Method: Sine coded PWM with programmable carrier frequency. Ratings apply to all Sine coded PWM with programmable carrier frequency, Indirect Selfdrives (refer to the Derating Guidelines in the PowerFlex Reference Manual). The Organized, Field-Oriented Control, Current-regulated. Ratings apply to all drives drive can be supplied as 6 pulse or 12 pulse in a configured package.
Appendix A Specifications Category Specification Feedback Encoder Inputs (2): Encoder Voltage Supply: Encoder PPR Rating: PowerFlex 700H PowerFlex 700S Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type 5V DC or 12 V DC 320 mA/channel 5V DC minimum high state voltage of 3.0V DC, maximum low state voltage at 0.4V DC 12 V DC minimum high state voltage of 7.0V DC, maximum low state voltage of 0.
Specifications The first three characters of the drive catalog numbers in the drive ratings and protection devices tables on the following pages designate the type of drive control. The information in the tables are valid for PowerFlex drives with both the 700H and 700S control. Therefore, the third character of the drive catalog number in each table is replaced with an “x”. For ordering purposes, drives with the 700H control are designated as “20C” and drives with the 700S control are designated as “20D”.
Appendix A Specifications Drive Catalog Number Frame Table 2 - 480 Volt AC Input Frames 9…14 Drive Ratings 20xD261 9 20xD300 9 20xD385 10 20xD460 10 20xD500 10 20xD590 11 20xD650 11 20xD730 11 20xD820 12 20xD920 12 20xD1K0 12 20xD1K1 13 20xD1K3 13 20xD1K4 13 20xD1K7(1) 14 20xD2K1(1) 14 20xD2K7(1) 14 HP Rating ND 200 250 300 350 450 500 500 600 700 800 900 1000 1200 1250 1500 1900 2300 - HD 150 200 250 300 350 450 500 500 600 700 800 900 1000 1000 1400 1700 2000 PWM F
Specifications Appendix A Drive Catalog Number Frame Table 3 - 600 Volt AC Input Frames 9…14 Drive Ratings 20xE170 9 20xE208 9 20xE261 10 20xE325 10 20xE385 10 20xE416 10 20xE460 11 20xE502 11 20xE590 11 20xE650 12 20xE750 12 20xE820(1) 12 20xE920 13 20xE1K0 13 20xE1K1 13 20xE1K5 14 20xE1K9(2) 14 20xE2K2(2) 14 HP Rating ND 150 – 200 – 250 – 350 – 400 – 450 – 500 – 500 – 600 – 700 – 800 – 900 – 1000 – 1100 – 1300 – 1600 – 2000 – 2400 – HD – 150 – 150 – 200 – 250 – 35
Appendix A Specifications Drive Catalog Number Frame Table 4 - 690 Volt AC Input Frames 9…14 Drive Ratings 20xF170 9 20xF208 9 20xF261 10 20xF325 10 20xF385 10 20xF416 10 20xF460 11 20xF502 11 20xF590 11 20xF650 12 20xF750 12 20xF820(1) 12 20xF920 13 20xF1K0 13 20xF1K1 13 20xF1K5 14 20xF1K9(2) 14 20xF2K2(2) 14 kW Rating ND 160 – 200 – 250 – 315 – 355 – 400 – 450 – 500 – 560 – 630 – 710 – 800 – 900 – 1000 – 1100 – 1500 – 1800 – 2000 – HD – 132 – 160 – 200 – 250 – 315
Specifications Appendix A Drive Catalog Number Frame Table 5 - 540 Volt DC Input Frames 9…14 Drive Ratings 20xH261 9 20xH300 9 20xH385 10 20xH460 10 20xH500 10 20xH590 11 20xH650 11 20xH730 11 20xH820 12 20xH920 12 20xH1K0 12 20xH1K1 13 20xH1K3 13 20xH1K4 13 20xH1K7(1) 14 20xH2K1(1) 14 20xH2K7(1) 14 kW Rating ND HD 132 110 160 132 200 160 250 200 250 250 315 250 355 315 400 355 450 400 500 450 560 500 630 560 710 630 800 710 1000 900 1200 1100 1600 1300 PWM Freq.
Appendix A Specifications Drive Catalog Number Frame Table 6 - 650 Volt DC Input Frames 9…14 Drive Ratings 20xJ261 9 20xJ300 9 20xJ385 10 20xJ460 10 20xJ500 10 20xJ590 11 20xJ650 11 20xJ730 11 20xJ820 12 20xJ920 12 20xJ1K0 12 20xJ1K1 13 20xJ1K3 13 20xJ1K4 13 20xJ1K7(1) 14 20xJ2K1(1) 14 20xJ2K7(1) 14 HP Rating ND HD 200 150 250 200 300 250 350 300 450 350 500 450 500 500 600 500 700 600 800 700 900 800 1000 900 1200 1000 1250 1000 1500 1400 1900 1700 2300 2000 PWM Freq
Specifications Appendix A Drive Catalog Number Frame Table 7 - 810 Volt DC Input Frames 9…14 Drive Ratings 20xK170 9 20xK208 9 20xK261 10 20xK325 10 20xK385 10 20xK416 10 20xK460 11 20xK502 11 20xK590 11 20xK650 12 20xK750 12 20xK820 (1) 12 20xK920 13 20xK1K0 13 20xK1K1 13 20xK1K5 14 20xK1K9(2) 14 20xK2K2(2) 14 HP Rating ND HD 150 – – 150 200 – – 150 250 – – 200 350 – – 250 400 – – 350 450 – – 350 500 – – 400 500 – – 500 600 – – 500 700 – – 650 800 – – 700 900 – – 70
Appendix A Specifications Drive Catalog Number 20xM170 20xM208 20xM261 20xM325 20xM385 20xM416 20xM460 20xM502 20xM590 20xM650 20xM750 20xM820(1) 20xM920 20xM1K0 20xM1K1 20xM1K5 20xM1K9(2) 20xM2K2(2) Frame Table 8 - 932 Volt DC Input Frames 9…14 Drive Ratings kW Rating ND 9 160 – 9 200 – 10 250 – 10 315 – 10 355 – 10 400 – 11 450 – 11 500 – 11 560 – 12 630 – 12 710 – 12 800 – 13 900 – 13 1000 – 13 1100 – 14 1500 – 14 1800 – 14 2000 – HD – 132 – 160 – 200 – 250 – 315 – 315 – 355 – 400 – 500 – 560 – 630
Specifications Drive Fuse & Circuit Breaker Ratings Appendix A The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104 °F) and the U.S. NEC. Other country, state, or local codes can require different ratings. Tables with DC link fuse recommendations for DC input drives are also provided.
Appendix A Specifications Frame Table 9 - 400 Volt AC Input Frames 9…14 Drive Protection Devices Drive Catalog Number 20xC261 9 20xC300 9 20xC385 10 20xC460 10 20xC500 10 20xC590 11 20xC650 kW Rating ND 132 160 200 250 250 315 HD 110 132 160 200 250 - Input Ratings Amps 263 207 302 247 388 302 463 388 504 423 594 - 250 524 - 655 315 594 - 735 355 655 - 826 400 735 - 927 450 826 - 1038 500 927 - 1158 560 1038 - 1310 630 1158 - 1461 710 1209 - 1783 900
Specifications Appendix A (5) Inverse time breaker. Ratings shown are maximum. (6) Maximum allowable rating by US NEC. Exact size must be chosen for each installation. (7) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
Appendix A (1) (2) (3) (4) (5) (6) (7) Specifications Not available with 700S Control. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. These fuses and disconnect are supplied with AC input NEMA/UL Type 1 drives. Inverse time breaker. Ratings shown are maximum. Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
Drive Catalog Number 20xE1K9 (2) 20xE2K2(2) (1) (2) (3) (4) (5) (6) (7) (8) Frame Specifications 14 14 HP Rating ND 1100 HD – Input Ratings Amps 1834 – 1000 1448 1200 – 2172 – 1100 1834 Dual Element Time Delay Fuse Non-Time Delay Fuse Min. (3) 2300 (1 per phs) 800 (3 per phs) 1900 (1 per phs) 650 (3 per phs) 2800 (1 per phs) 950 (3 per phs) 2300 (1 per phs) 800 (3 per phs) Min.
Drive Catalog Number 20xF1K0 20xF1K1 20xF1K5 20xF1K9(2) 20xF2K2(2) (1) (2) (3) (4) (5) (6) (7) (8) Specifications Frame Appendix A 13 13 14 14 14 kW Rating ND 1000 HD – Input Ratings Amps 1038 – 900 927 1100 – 1189 – 1000 1038 1500 – 1511 – 1300 1310 1800 – 1914 – 1500 1511 2000 – 2267 – 1800 1914 Dual Element Time Delay Fuse Non-Time Delay Fuse Min.
Specifications Drive Catalog Number Frame kW Rating ND HD 20xH1K4 13 800 710 20xH1K7(1) 14 1000 900 20xH2K1(1) 14 1200 1100 20xH2K7(1) 14 1600 1300 DC Input Ratings Amps 1707 1413 2084 1883 2531 2284 3178 2708 Appendix A Fuse Bussmann Style Fuse 2400 2400 – – – – – – 170M7107 170M7107 170M8610 170M8610 170M8610 170M8610 170M8610 170M8610 (1) Not available with 700S Control.
Appendix A Specifications Table 15 - 810 Volt DC Input Frames 9…14 Drive Protection Devices Drive Catalog Number Frame HP Rating ND HD 20xK170 9 150 – – 150 20xK208 9 200 – – 150 20xK261 10 250 – – 200 20xK325 10 350 – – 250 20xK385 10 400 – – 350 20xK416 10 450 – – 350 20xK460 11 500 – – 400 20xK502 11 500 – – 500 20xK590 11 600 – – 500 20xK650 12 700 – – 650 20xK750 12 800 – – 700 20xK820 (1) 12 900 – – 700 20xK920 13 1000 – – 900 20xK1K0 13 1100 – – 1000 20xK1K1 13 1300 – – 1100 20xK1K5 14 1600 – – 140
Specifications Appendix A Table 16 - 932 Volt DC Input Frames 9…14 Drive Protection Devices Drive Catalog Number Frame kW Rating ND HD 20xM170 9 160 – – 132 20xM208 9 200 – – 160 20xM261 10 250 – – 200 20xM325 10 315 – – 250 20xM385 10 355 – – 315 20xM416 10 400 – – 315 20xM460 11 450 – – 355 20xM502 11 500 – – 400 20xM590 11 560 – – 500 20xM650 12 630 – – 560 20xM750 12 710 – – 630 20xM820(1) 12 800 – – 630 20xM920 13 900 – – 800 20xM1K0 13 1000 – – 900 20xM1K1 13 1100 – – 1000 20xM1K5 14 1500 – – 1300 2
Appendix A Specifications Notes: 184 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Appendix B PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option Option Card Specifications Consideration Encoder Voltage Supply Stegmann Feedback Maximum Cable Length Maximum Frequency (Encoder Speed) Description 11.5V DC @ 130 mA Sine/Cosine 1V P-P Offset 2.5 90 m (295 ft) 12.5 μs/cycle (4687.
Appendix B PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option Wiring the Hi-Resolution Feedback Option Card to an Encoder Terminal block P1 contains connection points for a Stegmann Hiperface encoder. This terminal block resides on the Hi-Resolution Encoder Feedback Option card. Hiperface® is a registered trademark of Stegmann Inc.
PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option Appendix B Connection Examples Figure 1 - All MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -B6xx motors with 2090-CFBM7E7-CDAFXX or 2090-CFBM7DF-CDAFXX cable Note: Thermal Switch cannot be accessed using 2090-CFBM7X7-CDAFXX cable.
Appendix B PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option Connection Examples Figure 4 - MPL-A5xx and all MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-CDNFDMP-SXX cable Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 ENCODER WH/OR OR BK/WH BK WH/RD RD BU WH/BU GN WH/GN BK BK/WH RD WH/RD GN WH/GN OR WH/OR BU WH/BU A B C D E F N P R S +SIN REFSIN +COS
PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option Appendix B Connection Examples Figure 7 - MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 ENCODER WH/GY GY BK/WH BK WH/RD RD BU WH/BU GN WH/GN BK BK/WH RD WH/RD GN WH/GN GY WH/GY BU WH/BU A B C D E F K L R S +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) PO
Appendix B PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option Connection Examples Figure 10 - Stegmann shielded twisted-pair cable with 8-pin Berg style connector ENCODER Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BU RD BN WH BK RD BU BN PK GN WH PK BK GY 1 POWER 2 3 4 5 6 7 8 POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS GY GN Figure 11 - Pre-attached St
Appendix C PowerFlex 700S Resolver Feedback Option Card Option Card Specifications Compatible Resolvers Consideration Excitation Frequency Excitation Voltage Resolver Feedback Voltage Description 2381…9300 Hz 8…26 Vrms 2 Vrms ±300 mV Table 19 below specifies which resolvers are supported by the Resolver Feedback Option card.
PowerFlex 700S Resolver Feedback Option Card Table 21 - Terminal Block Description 1 2 3 4 5 6 Wiring the Resolver Feedback Option Card to a Resolver 7 8 Appendix C Terminal 8 7 6 5 4 3 2 1 Signal REF HIGH SHIELD REF LOW SIN HIGH SHIELD SIN LOW COS HIGH COS LOW Description Positive Reference signal Connection point for resolver cable shield Negative Reference signal Positive Sine signal Connection point for resolver cable shield Negative Sine signal Positive Cosine signal Negative Cosine signal Re
PowerFlex 700S Resolver Feedback Option Card Appendix C Figure 12 - Resolver Wiring Examples Connection Examples Resolver Interface - Clockwise Rotation = Count Up - + REF HIGH 8 REF SHIELD 7 - + SIN COS REF LOW 6 - SIN HIGH 5 + SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals) - + REF HIGH 8 REF GROUND 7 - + SIN COS REF LOW 6 - SIN HIGH 5 + GROUND 4 SIN LOW 3 COS HIGH 2 COS LOW 1 - + REF
Appendix C PowerFlex 700S Resolver Feedback Option Card Notes: 194 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Appendix D PowerFlex 700S Multi-Device Interface (MDI) Option Card MDI Option Card Specifications Consideration Rotary Encoder Voltage Supply Rotary Encoder Hi-Resolution Feedback Rotary Encoder Maximum Cable Length Linear Encoder Maximum Cable Length Rotary Encoder RS-485 Interface Registration Inputs Supported Linear Sensors Description 11.5V DC @ 130 mA Sine/Cosine 1V P-P Offset 2.
Appendix D PowerFlex 700S Multi-Device Interface (MDI) Option Card Supported Rotary Encoders IMPORTANT Please note that encoders must be ordered as “Single Ended”. This will ensure that the RS-485 channel has the proper termination network installed at the factory. Model SINCOS® SCS-60, SCS-70, SCM-60, and SCM-70 SINCOS® SCS-KIT-101 and SCMKIT-101 SINCOS® SRS-50, SRS-60, SRM-50, and SRM-60 SINCOS® SRS/M 25 Resolution 512 sine cycles per revolution.
PowerFlex 700S Multi-Device Interface (MDI) Option Card Appendix D Recommended Cables and Wiring Diagrams for the MDI Option Card If you are using this motor and feedback device: Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder HPK-Series motors with embedded Stegmann rotary encoder Temposonics R-Series Linear sensors with MTS part num
Appendix D PowerFlex 700S Multi-Device Interface (MDI) Option Card Example Figure 14 - HPK-Series motors with 2090-XXNFMF-SXX cable Note: Thermal Switch cannot be accessed using 2090-XXNFMF-SXX cable.
PowerFlex 700S Multi-Device Interface (MDI) Option Card Appendix D Example Figure 17 - Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090XXNFMP-SXX cable Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
Appendix D PowerFlex 700S Multi-Device Interface (MDI) Option Card Example Figure 20 - Stegmann shielded twisted-pair cable with 12-pin DIN style connector ROTARY ENCODER MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encode
PowerFlex 700S Multi-Device Interface (MDI) Option Card Appendix D Example Figure 23 - Rotary Encoder connections with Stegmann pre-attached shielded twisted-pair cable ROTARY ENCODER MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+
Appendix D PowerFlex 700S Multi-Device Interface (MDI) Option Card Notes: 202 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors General Information This document provides information on operation of an ATEX(1) Approved drive and ATEX approved motor. The motor is located in a defined hazardous environment, while the drive is not. A protective system is required to stop current flow to the motor when an over temperature condition has been sensed in the motor.
Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors • When the motor is indicated for ATEX Group II Category 2 for use in dust environments (Category 2D) the motor must be protected by an enclosure (according to EN50281-1-1 or according to IEC61241-1: Ex tD). Group II motors are marked with a temperature.
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Appendix E Table 24 - Terminal Descriptions ON OFF Term. Blk. X5 X2 X10 X3 X7 28 29 25 26 No. 1 2 3 4 21 22 23 25 26 Signal SD1+ SD1– SD2+ SD2– Digital Out 1 - N.C. Digital Out 1 Common Digital Out 1 - N.O. Digital Out 2 Common Digital Out 2 N.O. 28 29 TI1+ TI1– Description Isolated Disable input 1 +24V +/-20% 10... 15 mA Virtual GND 1 Isolated Disable input 2 +24V +/-20% 10...
Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Figure 25 - Wiring Example - Internal 24V Power Supply PowerFlex 700H Control Unit Slot A 19 +24V DC 20 24V DC Common Motor Over Temperature Sensor(s) Slot B 20C-DG1 Disable Option 1 SD1+ 2 SD1- 3 SD2+ 4 SD2- Micro Controller Hardware Disable 1 Hardware Disable 2 28 TI1+ 29 TI1- PowerFlex 700H Power Unit 3 M Configuration The PowerFlex 700H drive can be configure
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Appendix E 2. Gate Disable Alarm (59): Configured by setting bit 15 “Gate Disable” of parameter 259 [Alarm Config1]. If both digital inputs open, the drive output will be disabled and the motor will coast to a stop. The drive HIM will display alarm 59 “Gate Disable”. When the condition is cleared, the alarm will automatically clear in 10 seconds and the drive can be restarted.
Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Removing the 20C-DG1 Option Board During maintenance or service there may be a need to remove the 20C-DG1 option board. The drive is designed to generate a non-resettable fault F10 “System Fault” if the option board is removed. The operator must manually change parameter 358 [20C-DG1 Remove] to 1- “Remove” and then back to 0 - “Ready” to clear and acknowledge the fault.
Appendix F History of Changes Topic Page PFLEX-IN006D 210 PFLEX-IN006C 211 This appendix briefly summarizes changes that have been made with revisions of this manual. Reference this appendix if you need information to determine what changes have been made across multiple revisions. This may be especially useful if you are deciding to upgrade your hardware or software based on information added with previous revisions of this manual.
Appendix F History of Changes PFLEX-IN006D-EN-P, March 2006 Change Updated the Normal Duty power ratings Updated the Reference Materials List Added information on installations using single-phase input power Updated the Common Bus/Precharge information Added a description for the use of output reactors on frame 14 drives Updated the 700H I/O board options chart Updated the “Auto/Manual Notes” section to include information on enabling manual mode to allow starts and jogs from the HIM in 2-wire mode Added
History of Changes PFLEX-IN006C-EN-P, October 2004 Appendix F Change Updated the drive ratings for PowerFlex 700H and 700S Updated the information on installing unbalanced, ungrounded or resistive grounded distribution systems Added information on DC input precharge control wiring Updated the “Control Board Slot Designations” table for the new 20C-DG1 digital I/O option board Added drive catalog numbers for 700H control I/O board options Updated the “Analog Input, PTC 0-10V Input” wiring example Added Ch
Appendix F History of Changes Notes: 212 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Index Numerics 20C-DG1 option board configuration 206 description of use 203 operation 208 removing 208 terminal descriptions 205 wiring example 206 A AC Input Circuit Breakers 175 Line Fuses 175 AC input ground 21 AC Input Overvoltage Trip 700H,700S 164 AC Input Undervoltage Trip 700H,700S 164 AC Input Voltage Tolerance 700H,700S 164 AC supply source 19 unbalanced 19 ungrounded 19 Accel/Decel 700H,700S 165 Actual Short Circuit Rating 700H,700S 164 Agency Certification 163 Altitude Rating 700H,700S 164 amb
Index converter covers opening (frame 13) 124 opening (frame 14) 142 covers opening (frame 10) 76 opening (frame 11) 90 opening (frame 12) 106 opening (frame 9) 66 Current Limit Capability 700H,700S 165 D digital inputs wiring examples (700S) 52 dimensions frame 10 - IP21 enclosure 73 frame 10 - IP54 enclosure 75 frame 10 - MCC enclosure 74 frame 11 - IP21 enclsoure 87 frame 11 - IP54 enclosure 89 frame 11 - MCC enclosure 88 frame 12 - IP21 enclosure 103 frame 12 - IP54 enclosure 105 frame 12 - MCC enclos
Index Frequency Tolerance 700H,700S 164 Fuses Ratings 175 fuses input 22 G Ground Fault Trip 700H,700S 164 grounding bus 21 conductor 21 general 21 impedance 21 RFI filter 21 safety, PE 21 shields 21 H hardware enable configuration (700H) 36 configuration (700S) 53 Hardware Overcurrent Trip 700H,700S 164 Heat Sink Thermistor 700H,700S 164 Hi-Resolution Stegmann Option 166 Customer-I/O Plug (P1) - Hi Res 166 Encoder Voltage Supply 166 Hi-Resolution Feedback 166 specifications 166 I I/O terminal block wir
Index O opening converter covers (frame 13) 124 converter covers (frame 14) 142 covers (frame 10) 76 covers (frame 11) 90 covers (frame 12) 106 covers (frame 9) 66 inverter covers (frame 13) 128 inverter covers (frame 14) 149 operating temperature frame 10 72 frame 11 86 frame 12 102 frame 13 120 frame 14 134 frame 9 64 output devices using 25 Output Frequency Range 700H,700S 165 Output Voltage Range 700H,700S 165 Relative Humidity 700H,700S 164 removing 20C-DG1 option board 208 converter covers (frame 13
Index speed reference Auto mode 40 control 40 manual mode 40 Speed regulation with feedback 700S 165 Speed regulation without feedback 700S 165 Stegmann Hi-Resolution feedback option card recommended cables 186 wiring 186 Stop Modes 700H,700S 165 Storage Temperature 700H,700S 164 supply source 19 switches settings (700S) 46 system grounding 21 W wire size encoder (700H) 33 power (frame 10) 84 power (frame 11) 99 power (frame 12) 117 power (frame 13) 132 power (frame 14) 156 power (frame 9) 67 wiring frame
Index 218 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support/, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
