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Installation Instructions

DriveLogix Controller for PowerFlex 700S

Phase I Drives

What This Kit Contains

Verify that your kit contains the items listed in the following table. If your

kit does not contain the correct items, contact your Allen-Bradley sales

representative.

Tools That You Need

• Phillips® screwdriver

• Nut driver or wrench

• Flathead screwdriver

Phillips® is a registered trademark of Phillips Screw Company

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing

any work on the drive. Measure the DC bus voltage at the +DC &

–DC terminals of the Power Terminal Block. The voltage must

be zero.

ATTENTION: HOT surfaces can cause severe burns. Do not

touch the heatsink surface during operation of the drive. After

disconnecting power allow time for cooling.

ATTENTION: This drive contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing or

repairing this assembly. Component damage may result if ESD

control procedures are not followed. If you are not familiar with

static control procedures, reference A-B publication 8000-4.5.2,

“Guarding Against Electrostatic Damage” or any other

applicable ESD protection handbook.

ATTENTION: This product contains a 3V Lithium battery.

Perchlorate Material - special handling may apply.

See www.dtsc.ca.gov/hazardouswaste/perchlorate

Quantity Description

1 DriveLogix Controller assembly (including bracket and battery)

2 50 - pin “stacker” connector

1 Disposable Static Discharge Wrist-strap

Summary of content (18 pages)

PAGE 1
Installation Instructions DriveLogix Controller for PowerFlex 700S Phase I Drives ! ! ! ! What This Kit Contains ATTENTION: HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After disconnecting power allow time for cooling. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.
PAGE 2
DriveLogix Controller for PowerFlex 700S Phase I Drives What You Need To Do To remove an existing DriveLogix controller from the drive: ❑ Step 1: Remove power from the drive ❑ Step 2: Remove the covers from the Control assembly ❑ Step 3: Remove the existing DriveLogix controller assembly ❑ Step 4: If necessary, remove the Communication Daughter card To install a new DriveLogix controller on the drive: ❑ Step 5: If necessary, install the Communication Daughter card ❑ Step 6: Connect the battery ❑ Step 7
PAGE 3
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 1: Removing Power from the Drive 3 ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block. The voltage must be zero. ! Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur.
PAGE 4
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 2: Removing the Covers from the Control Assembly Task A Description Loosen the captive screw. B Push down on the cover. Pull the cover away from the assembly. C D Pull the side cover forward. E Lift the side cover off of the control assembly. E B Enable SYNCHLINK Lang Auto / Man 7 8 9 4 5 1 2 3 . 0 +/- S.M.A.R.T.
PAGE 5
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 3: Removing the Existing DriveLogix Controller Assembly Task A B C D Description Remove any existing communication cables from the DriveLogix Controller assembly. Loosen the M3 hex-nut. Remove the two M3 screws. Remove the DriveLogix Controller assembly from the drive. D B C If there is no Communication Daughter card installed in the DriveLogix Control assembly, continue with Step 6: Connecting the Battery on page 8.
PAGE 6
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 4: Removing the Communication Daughter Card Task A B Description Loosen the two screws that secure the Communication Daughter card to the control assembly. Remove the Communication Daughter card.
PAGE 7
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 5: Installing the Communication Daughter Card Task A B Description Align the Communication Daughter card with the guides and slide the card into the slot on the control assembly. Tighten the two screws to secure the card to the control assembly.
PAGE 8
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 6: Connecting the Battery Task A Description Insert the battery connector into the socket on the DriveLogix Controller board.
PAGE 9
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 7: Installing the Stacker Connectors Task A B Description Identify the ends of the stacker connectors with the longer pins. The ends with the longer pins must be inserted into the holes on the controller assembly. Align and insert the longer pins of the stacker connectors into the holes on the controller assembly. Important: The side of the stacker connectors with the longer pins must be inserted into the DriveLogix Controller assembly.
PAGE 10
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 8: Installing the New DriveLogix Controller Assembly Task A B C Description Align the slotted hole in the mounting tab on the DriveLogix Controller assembly with the stud on the mounting bracket. Align the stacker connectors on the DriveLogix Controller assembly with the mating connector on the control assembly.
PAGE 11
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 9: Completing the Installation of the DriveLogix Controller Assembly Task A Description Tighten the two M3 screws. B Tighten the M3 hex-nut.
PAGE 12
DriveLogix Controller for PowerFlex 700S Phase I Drives Step 10: Connecting the DriveLogix Controller to a Device Connecting to Flex I/O 1. Connect the mini-D connector end of a 4100-CCF3 cable to the FLEXBUS connector on the controller. TIP: Remember to route the cable through the sliding access panel at the bottom of the Control assembly.
PAGE 13
DriveLogix Controller for PowerFlex 700S Phase I Drives 2. Connect the other end of the cable to the first (right-most) Flex I/O module on the strip. Connecting to the Controller Using a Serial (RS-232 Port) Connection The RS-232 port is an isolated serial port built into the front of the controller.
PAGE 14
DriveLogix Controller for PowerFlex 700S Phase I Drives 1. Select the appropriate cable. • The 1756-CP3 cable attaches to the DriveLogix Controller directly to another controller. 1 CD 1 CD 2 RDX 2 RDX 3 TXD 3 TXD 4 DTR 4 DTR COMMON COMMON 6 DSR 6 DSR 7 RTS 7 RTS 8 CTS 8 CTS 9 9 • If you make your own cable, it must be shielded and the shields must be tied to the metal shell (that surrounds the pins) on both ends of the cable.
PAGE 15
DriveLogix Controller for PowerFlex 700S Phase I Drives 15 2. Connect the cable to the serial port on the DriveLogix Controller. ! ATTENTION: If you connect or disconnect the serial cable from the DriveLogix Controller with power applied to the module or a connected serial device, an electrical arc can occur. This could cause an explosion in hazardous location installations. Verify that power is removed from the drive and module or that the area is non-hazardous before proceeding.
PAGE 16
DriveLogix Controller for PowerFlex 700S Phase I Drives Monitoring the DriveLogix Controller LEDs ! ATTENTION: The controller LEDs are only operational when the drive is energized, and only visible with the drive door open. Servicing energized equipment can be hazardous. Severe injury or death can result from electrical shock, burn or unintended actuation of controlled equipment. Follow Safety related practices of NFPA 70E, ELECTRICAL SAFETY FOR EMPLOYEE WORKPLACES.
PAGE 17
DriveLogix Controller for PowerFlex 700S Phase I Drives Type Name DriveLogix RUN Controller LEDs FORCE BATT I/O RS 232 OK Color Green State Off Green Steady Amber Amber Amber Red Red Off Steady Flashing Off Steady Green Off Green Green Red Steady Flashing Flashing Green Green Off Red Red Off Flashing Green Steady Flashing Steady 17 Description • No task(s) running. • Controller in Program mode. • One or more tasks are running. • Controller is in Run mode. No forces present.
PAGE 18
DriveLogix Controller Specifications Category: User memory FLEXBUS Local Rail current output Thermal dissipation Storage temperature Battery Serial cable FLEXBUS Local I/O cable Certifications: (when product is marked) DriveLogix 5720 Drivelogix 5720 with Memory Expansion 256k bytes 768k bytes plus 768k bytes nonvolatile memory 640 mA maximum @ 5.1V dc 87 BTU/hour -40 to 70 degrees C (-40 to 158 degrees F) 1756-BA1 (Allen-Bradley PN 94194801) 0.