Modular DeviceNet Starter Auxiliary I/O (Modular DSA I/O) Bulletin 198 User Manual
Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.
Throughout this manual we use notes to make you aware of safety considerations: ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss ! Attention statements help you to: • identify a hazard • avoid a hazard • recognize the consequences IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Low Voltage Directive This product is also designated to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 60947-5-1 — Low Voltage Switchgear and Control Gear — Control Circuit Devices and Switching Elements — Electromechanical Control Circuit Devices. This equipment is classified as open equipment and must be mounted in an enclosure during operation to provide safety protection.
Preface Manual Objectives The purpose of this manual is to provide you with the necessary information to apply the Bulletin 198 Modular DeviceNet Starter Auxiliary (Modular-DSA I/O System). Described in this manual are methods for installing, configuring, and troubleshooting the Bulletin 198 System of components. IMPORTANT Read this manual in its entirety before installing, operating, servicing, or configuring the Bulletin 198 Modular-DSA I/O System.
2 Preface ATTENTION ! Only personnel familiar with DeviceNet devices and associated equipment should plan or implement the installation, start-up, configuration, and subsequent maintenance of the Modular-DSA I/O System. Failure to comply may result in personal injury and/or equipment damage. Vocabulary Note the following references throughout this manual: • Bulletin 198 with its options is referred to as the Modular-DSA I/O System. • DeviceNet is referred to as Dnet or DNET.
Table of Contents Preface Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vocabulary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii Table of Contents Chapter 4 — Programming Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verifying the Input Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verifying the Output Assembly . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents iii Sensor Undervoltage Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Shorted and Open Sensor Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Appendix A — DeviceNet Information DeviceNet Module Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Product Identification . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Product Overview Chapter Objectives This chapter contains the following information: • System description • DeviceNet compatibility • European Union Directive compliance System Description The Bulletin 198 Modular-DSA I/O System is a cost-effective, glandular I/O system designed specifically for Distributed Starters (Figure 1.2) and general starter panels. The Modular-DSA I/O System consists of a DeviceNet module followed by up to 16 I/O modules.
Product Overview 1-2 Figure 1.1 Typical Distributed Starter — Modular-DSA I/O System Modules Mounted on a Gland Plate in an Enclosed Combination Motor Starter The Modular DSA I/O System can be mounted traditionally on a DIN Rail or on a Gland Plate to accrue benefits of wire simplification. The Modular DSA I/O System mounted to a gland plate allows for easy connection from outside the enclosure for DeviceNet, standard sensors, and other auxiliary devices via M12 micro quick-disconnect connectors.
1-3 Product Overview Figure 1.3 Modular-DSA I/O System Mounted on DIN Rail '1 ,% ;2: RU VLPLODU ,% The Modular-DSA I/O System provides specially designed modules that provide many benefits in a distributed architecture. The Sensor Module (198-IB2S) is specifically designed to interface standard photoelectric and proximity sensors from the area surrounding the enclosure.
Product Overview 1-4 Cat. Nos. The catalog numbering scheme for the Modular-DSA I/O System is explained in Figure 1.4 and Figure 1.5 below. Note that all cat. nos. begin with 198, which stands for Bulletin 198 Modular-DSA I/O System. Figure 1.4 Modular DSA — DeviceNet Cat. No. 198 – DNG G No Selection Bulletin No. DN Gland Plate DIN Mount DeviceNet Figure 1.5 Modular-DSA I/O System — I/O Module Cat. No. 198 – IB2XOB2S-Q5 Bulletin No.
Chapter 2 Installation Chapter Objectives This chapter contains information about: • Device storage and operating environment • Mounting • Connecting and wiring Storage and Operation To prolong the product life, take the following precautions: • Store within an ambient temperature range of –40…+85°C (–40…+185°F). • Store within a relative humidity range of 0…95%, non-condensing. • Avoid storing or operating the device where it could be exposed to a corrosive atmosphere.
Installation 2-2 Electrostatic Discharge IMPORTANT Electrostatic discharge can damage integrated circuits or semiconductors if you touch bus connector pins. Follow these guidelines when you handle the module. • Touch a grounded object to discharge static potential. • Do not touch the bus connector or connector pins. • Do not touch circuit components inside the module. Remove Power IMPORTANT Remove power before removing or inserting a module in the I/O line-up.
2-3 Installation Approximate Dimensions Dimensions are in millimeters (inches). Figure 2.1 DIN Module Mounting Dimensions 78 (3-1/16) 76 (2-31/32) 77 (3-1/16) 98 (3-27/32) 78 (3-3/32) 85 (3-11/32) 18 (11/16) IMPORTANT Maintain spacing from enclosure walls, wireways, adjacent equipment, etc. Allow 25 mm (1 in.
Installation 2-4 Module Installation The I/O System can be mounted either on a DIN Rail or a Gland Plate. IMPORTANT IMPORTANT During gland plate or DIN Rail mounting of all devices, be sure that debris (metal chips, wire strands, etc.) do not fall into the module. Such debris could cause damage on power-up. When attaching I/O modules, it is very important that the modules are fully seated on either the DIN Rail or the gland plate.
2-5 Installation Gland Plate Mounting Gland plates may also be referred to as cable plates. These plates are designed to cover rectangular holes in standard enclosures, and to allow easy power and signal access to the enclosure. Figure 2.3 Plastic Gland Plate Refer to Chapter 5 for a complete list of gland plate specifications.
Installation The gland plate must be on a flat secure surface and safety glasses must be worn when opening the knockouts. ATTENTION ! 2-6 1 4 198-DNG 5 Click 1 2 2 3 1.12 - 1.35 N-m (10 - 12 lb-in) 198-IB2S 198-OW2S 198-DNG 1 Click 2 5 4 1 3 Installation of Gland Plate and Modular-DSA I/O System in Enclosure 3 1 1492-SM8X9 2 2.25 - 2.
2-7 Installation Figure 2.4 Physical Diagram of Connecting Control Power to I/O Modules 1 198-IA2XOW1 198-IB2XOB1 198-IB2XOW1 198-OW2S .324 - 2.08 mm2 22 - 14 AWG 2 Wiring Diagrams Refer to appropriate module in Chapter 5 for wiring information.
Chapter 3 Operation Chapter Objectives This chapter contains the following information: • • • • Configuring the Modular DSA I/O System DeviceNet Explicit Messaging MOD/Net Status LED I/O Status LED Basic Configuration This section will provide the user with the basic steps of bringing up a device, such as the MDSA, on DeviceNet. This section will assume that the user has RSNetworx and a Cat. No. 1770-KFD module. The first step to setting up a system is to power up the device.
3-2 To begin the configuration of DeviceNet, execute the RSNetworx software and complete the following procedure. 1. From the 1HWZRUN menu, choose 2QOLQH. After “online” has been selected you will see the following screen: 2. From the options shown on the above screen, choose the appropriate PC interface and click OK. RSNetworx will tell the user to upload or download devices before viewing configuration. 3. Select the OK button.
3-3 RSNetworx will display an icon and the name and node address of each device on the network. The figure below shows the RSNetworx window after the browse of the network. If the name of the device shows up as “Unrecognized Device” it means that the device is not registered. (see Advanced Topics, page 3-14). The user is now able to configure the communications between the I/O modules. To begin the configuration of the communications between the I/O modules follow the steps below. 1.
3-4 2. Select SURSHUWLHV. RSNetworx will verify the identity of the device and then the following screen will appear: 3. Select the “Parameter” tab. RSNetworx will then prompt the user to upload the parameters from the device. Select the 8SORDG button.
3-5 4. From the screen shown, verify that the number of modules and the name of the modules recognized are correct. Select the Accept Config.parameter (parameter 3 or 35). Double click the value of that parameter. A drop-down list of options will appear. Select the “Accept config.” option. 5. Select the Apply button. RSNetworx will ask the user whether it should download the changes to the device. Select yes. The Device will recycle power and the I/O status LED will no longer be red.
3-6 The second way of changing a node address can be done by following the steps shown below. 1. From the 7RROV menu, choose 1RGH &RPPLVVVLRQLQJ« The following screen will appear: 2. Click the %URZVH button to upload the network.
3-7 3. From this screen select the appropriate PC interface. For our example we will use the 1770-KFD-1. After the appropriate interface is chosen the following screen appears: 4. Select the MDSA device and press the 2. button.
3-8 5. Choose the desired node address and click the $SSO\ button. Click the ([LW button. The unit will then reset. 6. Re-browse the network to establish a connection with the new address. The final way to set the unit’s node address is by directly setting the node address switches found on the DeviceNet Control Module. The factory-default setting is still node address 63.
3-9 2. Select the Parameter tab. RSNetworx will then ask you to upload the parameters from the device. Select the 8SORDG button, and the following screen will appear: Autobaud In the Groups field select the DeviceNet Interface group.
3-10 3. To change the settings of a parameter, click the pull down tab on the desired parameter. For example, when you click the pull down tab on the $XWREDXG parameter, you will see a list box with available choices for this parameter. After choosing the desired setting,click the $SSO\ button. You will then be asked to download the configuration to the device; select the \HV button. ATTENTION Injury or damage may occur when parameters are not set according to the application requirements.
3-11 optimized for minimum length and will have variable length dependent upon the number of modules. Assemblies 102 and 103 give a more user-friendly format by using one byte per module. They also has a length that varies by the number of modules. Assemblies 104 and 105 are the default for the 198-DNG units. These assemblies have a fixed length and support a maximum of six I/O modules. The status information in Assembly 105 has been condensed for six modules.
3-12 2. When the uploading is completed the following screen will appear: 3. There is a list that contains all of the available devices in the scanlist screen. Highlight the device that is to be mapped. For our purposes we will select the MDSA from the Available Devices box and press the “>” button. After RSNetworx updates the changes, the MDSA device should appear in the Scanlist box.
3-13 4. Once the MDSA appears in the Scan list box, Select the Download to Scanner button. The following screen will appear: 5. Select Selected Scanlist Records to select records that refer to the device that is highlighted, (in this case, the MDSA). After selecting the Selected Scanlist Records , click the 'RZQORDG button. After RSNetworx is finished downloading to the scanner, press the $SSO\ button. The user will be prompted to download the changes to the device.
3-14 Advanced Topics Registering New Devices A new device appears on the RSNetworx screen as “Unrecognized Device”. This means that RSNetworx has not yet registered the device. If a device is not registered there will not be a EDS file for that device. Electronic Data Sheet(EDS) files are specifically formatted ASCII files that provide all of the information necessary for a configuration tool, such as RSNetworx, to access and alter the parameters of a device.
3-15 To register a device you must first obtain the EDS file from the above web page. After obtaining the files do the following: 1. From the 7RROV menu, choose ('6 :L]DUG and click on the 1H[W button. The following screen will appear: 2. From the above screen select the 5HJLVWHU DQ ('6 ILOH V and click 1H[W button.
3-16 3. The Registration screen(shown below) should appear. In this screen select 5HJLVWHU D VLQJOH ILOH. (If you are registering more than one file you can select the 5HJLVWHU D GLUHFWRU\ RI ('6 ILOHV ) 4. Now choose the %URZVH button and select the appropriate EDS file to be registered. Click the 1H[W button.
3-17 5. Click the 1H[W button. The following screen appears: 3 6. Click the 1H[W button.
3-18 7. Click the 1H[W button. The following screen appears: 8. Click the )LQLVK button. After a short while RSNetworx will update your online screen by replacing the Unrecognized Device with the name given by the EDS file you have just registered.
3-19 COS Mask Parameter Double-click on the Modular DSA device to get to the device parameters menu, which was described in the previous section.(DeviceNet Module Configuration parameters) 1. In Groups select the Configuration group; you will see the following screen: 2. To change the settings of the COS Mask Parameter, click the pull-down tab on the parameter.
3-20 This parameter is used to configure the behavior of the COS connection. If you will be using the COS connection to produce the input data, you may want to disable a particular input module from causing a COS production of data. By checking the bit location of the module, you will not allow a change in input data from this module to trigger the COS data production. Bit 0 refers to the I/O module located in slot 1.
3-21 Table 3.B Discrete Output Point Object Class ID Instance ID Attribute ID Access Rule Name Data Type Value 9 1 or 2 3 Get/Set Value BOOL 0 = Off 1 = On 9 1 or 2 5 Get/Set Fault Action BOOL 0 = Go to Fault value 1 = Hold Lasts State 9 1 or 2 6 Get/Set Fault Value BOOL 0 = Off 1 = On 9 1 or 2 7 Get/Set Idle Action BOOL 0 = Got to Idle State 1 = Hold Last State 9 1 or 2 8 Get/Set Idle Value BOOL 0 = Off 1 = On Table 3.
3-22 EXAMPLE Figure 3.1 Lineup Mod 0 Mod 1 Mod 2 Mod 3 Mod 4 Mod 5 Mod 6 Mod/Net Out 1 In 1 In 1 In 1 In 1 In 1 I/O Out 2 In 2 In 2 In 2 In 2 In 2 In 3 Out 1 Out 1 Cat. Nos. 198-IA2 Cat. No. 198-IB2S In 4 Cat. No. 198-DN Cat. No. 198-OW2 Cat. No. 198-IB4 Cat. Nos. 198-IB2X, 198-OB1 Cat. Nos. 198-IA2X, 198-OW1 In the above example you can see that the first module from the left is the DeviceNet Module. The DeviceNet Module doesn’t have any instances. The next module is Mod1.
3-23 Table 3.E Blank Table Module Description Input Instances Mod. Slot Mod. Type In 1 0 DNet In 2 In 3 In 4 Output Instances Presence Sensing Instances Out 1 Sensor 1 (In 1) Out 2 Sensor 2 (In 2) 1 2 3 4 5 6 7…16 8 9 10 11 12 13 14 15 16 Now that you have obtained the instance numbers for your system, you can begin configuration by using the Class Instance Editor under the Device menu. You will be prompted with a warning message. Please read carefully and select the “I agree” button.
3-24 EXAMPLE The following example will set the Off to On Delay of Input 2 of the AC starter to 8msec(8000µsec) filter in the previous lineup (Figure 3.1). For this example, we will use values from Appendix A and the above Instance table. Class = 8 Instance = 6 Attribute = 5 These values will be entered in their proper fields seen in the following diagram. IMPORTANT Values in the fields should be in hex. In the above screen, be sure that the “Data Size” option is set to “Word(2bytes)”.
3-25 window. This procedure can be repeated for all of the input points for both of the Off to On delay and On to Off delay. IMPORTANT The MDSA cannot be mapped to the scanlist while using the Class Instance editor. There will be a communication error displayed if you execute an instruction. EXAMPLE The following example will set the Idle Action of output 1 of the DC Starter to Hold Last State. See the lineup established in Figure 3.1.
3-26 EXAMPLE The following example will set the Operate Mode of input 1 of the Sensor module to Invert the signal before transmitting it on DeviceNet. See the lineup established in Figure 3.1. Once again we will use the same steps as in the above example to obtain the values of the Class, Instance, and Attributes for the following In the above screen, “Data sent” should be “1”. Make the desired changes.
3-27 Modular DSA system using explicit messaging. Explicit messages contain the following information: • Service – Tells the device what action to take in response to the message. Service reads information from a device and for writes information to a device. • Class – Tells the device which object class to send the service to. Classes are identified by their numeric “class code”. Appendix A contains a complete list of the classes that are implemented in the Modular DSA system.
3-28 Each I/O module contains 4 bits (one nibble) of data. The data is packed into two modules to a single byte of data. The Input instance (produced data) contains five bytes of status and fault information followed by the input data for each module containing inputs. The Output instance (consumed data) contains the output data for each module containing outputs.
3-29 Table 3.G Instance 104 Data Format for Output Assembly Module Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1 0 X X X X X X Output 2 Value Output 1 Value 2 1 X X X X X X X X 3 2 X X X X X X X Output 1 Value 4 3 X X X X X X X Output 1 Value 5 4 X X X X X X X X 6 5 X X X X X X X X X = Reserved Table 3.
3-30 Table 3.
3-31 Table 3.
3-32 Table 3.K LED Operation For this state: MS/NS LED is: To indicate: Powerup and Autobaud Flashes green-red-off When power is connected, the LED will flash this pattern one time. When waiting to detect the baud rate, the LED will flash this pattern about every 3 seconds. Not Powered/Not On-line/Device is not on-line Off The device has not completed the Dup_MAC_ID test yet. The device may not be powered.
3-33 Table 3.L I/O Status LED For This State: I/O Status LED is: To indicate: Off Off No power or All outputs in the inactive state. Configuration of I/O modules good. I/O Idle Flashing Green The DeviceNet network has caused the outputs to be in their idle state. Idle/Program mode. I/O Run Green Outputs are active. I/O Recoverable Fault Flashing Red A connection controlling the outputs has timed out.
Chapter 4 Programming Chapter Objectives This chapter will provide an overview of the steps necessary to use devices with a DeviceNet Scanner. I/O Mapping You must map the inputs and the outputs to the SLC before programming it.. This will allow the programmer to identify which particular bits are the inputs and which are the outputs. These particular bits will vary depending on the input and output assemblies used (Input and Output assemblies can be found in Appendix A).
Programming 4-2 The following is the default input assembly for the Cat. No. 198-DNG DeviceNet Control Module. Table 4.
4-3 Programming To map the assemblies to the SLC, we first double click on the scanner icon in RSNetworx and press the Scanlist tab. The following screen will appear: You must first map the MDSA to the SLC by following the procedures outlined in Chapter 3 (Mapping to Scanner).
Programming 4-4 The MDSA will be displayed in the scanlist if it has been mapped correctly. Once you have determined that the MDSA is mapped to the scanner, you must verify that you have mapped the correct input and output assemblies. To verify that you have the correct input assembly, select the LQSXW tab on the above screen. The following screen will appear: You can see that each byte is mapped to a certain address. For example, the above diagram shows bytes 1 and 2 at I:1.
4-5 Programming To edit the I/O parameters we click the 6FDQOLVW tab and select the (GLW , 2 3DUDPHWHUV button. The following screen will appear: In the Polled section on the screen above, enter the size of the bytes received (Rx) for your assembly. The size can be found on the input assembly or in the device parameters of the MDSA as “I/O Prod. Size”. After making the appropriate changes, click the 2. button.The following screen appears: Select the \HV button.
Programming 4-6 Verifying the Output Assembly To verify the output assembly select the 2XWSXW WDE. The following screen will appear: Compare the above screen to the selected output assembly. For our purposes, we will compare the above screen to output assembly 104. Notice that both output assembly 104 and the assembly shown in the above screen both require 6 bytes. In this instance, you will not need to edit the I/O parameters.
4-7 Programming To edit the I/O parameters, click the 6FDQOLVW tab and select the (GLW , 2 3DUDPHWHUV button. The following screen will appear: 8 In the Polled section on the screen above, enter the size of the bytes transmitted (Tx) for your assembly. The size can be found on the output assembly table or in the device parameters of the MDSA as “I/O Cons. Size”. After making the appropriate changes click the 2. butto. The following screen appears: Select the \HV button.
Programming 4-8 Programming Explicit Messages Now that the input and output assemblies are mapped correctly, you can program explicit messages. This manual will cover programming using RSLinx and RSLogix 500. Before programming, you must first execute RSLinx. Once RSLinx is open configure a driver for your system. To configure a driver, go to &RPPXQLFDWLRQV and select FRQILJXUH GULYHUV. The following screen will appear: In Available Driver Types field, select the pull down tab.
4-9 Programming You will then be asked to enter a name for your driver choose a name and select 2.. The following screen will appear: In the above screen, configure your driver to the appropriate parameters for your system. For this example we will be using an SLC and select “SLC-CHO/Micro/Panelview” under the 'HYLFH pull down tab. After selecting the proper device, press the $XWR &RQILJXUH button to find an acceptable baud rate.
Programming 4-10 The configure screen will appear; select the &ORVH button.
4-11 Programming In the above screen highlight the driver you have configured. Go to &RPPXQLFDWLRQ and select 56:KR. This will allow RSLinx to browse the network and refresh the screen with all devices found, an example of which follows: Now that you have configured a driver, you can launch RSLogix 500 to begin programming. In RSLogix you will be able to write explicit messages in SLC ladder logic. You will also be able to monitor our input and output bits. To begin, click “new” under the file menu.
Programming 4-12 Next you will have to configure the I/O. Double click on , 2 &RQILJXUDWLRQ under the &RQWUROOHU folder on the left panel of the screen. The following screen will be displayed: You can see from the above screen that the process card is the only slot recognized. To acknowledge other cards in your system, highlight the appropriate card in the “current cards available” field and drag it over into the desired slot in the lower left window. The module will now be recognized.
4-13 Programming Close window and begin coding for the program. An example program in which an MDSA turns on an AC starter for 10 seconds follows. Notice that each of the bits in the program is labeled with the same address as those mapped to the scanner. For example, input assembly 105 shows that the first two bytes are for status, which leaves the last six bytes for the inputs. According to what was mapped to the scanner, the last two bytes are located at address I: 1.2, I: 1.3 and I: 1.
Chapter 5 Specifications 198-DNG, 198-DN (DeviceNet Modules) Figure 5.1 198-DNG and 198-DN DeviceNet Modules The DeviceNet module is a DeviceNet adapter module that also serves as the host for the MDSA I/O modules. The 198-DN module comes with a DIN mount head. The 198-DNG is designed for gland plate mounting. Both the 198-DN and 198-DNG are full-featured DeviceNet units. For a complete description, refer to Chapter 3 and Appendix A.
5-2 Specifications Table 5.A Mod/Net Status LED For this state: MS/NS LED is: To indicate: Powerup and Autobaud Flashes green-red-off When power is connected, the LED will flash this pattern one time. When waiting to detect the baud rate, the LED will flash this pattern about every 3 seconds. Not Powered/Not On-Line Device is not on-line Off The device has not completed the Dup_MAC_ID test yet. The device may not be powered.
Specifications 5-3 I/O Status LED The I/O status LED is a bi-colored (red/green) LED that provides status information on communications between the I/O modules. Table 5.B I/O Status LED For This State: I/O Status LED is: To Indicate: OFF Off No power or All outputs in the inactive state. Configuration of I/O modules good. I/O Idle Flashing Green The DeviceNet network has caused the outputs to be in their idle state. Idle/Program mode. I/O Run Green Outputs are active.
5-4 Specifications Figure 5.
Specifications 5-5 Table 5.C 198-DN and 198-DNG General Specifications Terminal Block (5.08 mm Pitch 5-Position) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Wire Type Use 75 C copper wire min. Tightening Torque 0.5…0.6 Nm (4.4…5.3 lb-in.) Connector (M12 Male 5-Pin) M12 Mounting Hole 16 mm (5/8 in.) M12 Thread M12 x 1 mm M12 Connector Torque 1.
5-6 Specifications 198-DNP (Mini DIN Pass-Through) The 198-DNP is designed to provide a connection from the outside of an enclosure to internally-mounted DeviceNet products such as a DIN Rail-Mounted Modular-DSA I/O System. Figure 5.3 198-DNP Electrical and Application Schematic 198-DNP 24V- (Black) (1) CAN L (Blue) (2) Shield (Bare) (3) CAN H (White) (4) 24V+ Red (5) 24V, 8A Max Wiring Diagram Typical Installation Table 5.
Specifications 5-7 198-IB2S (Sensor Module) Figure 5.4 198-IB2S Sensor Module The sensor input module 198-IB2S is designed to interface with hard contacts as well as 2and 3-wire sensors. In addition to supporting two 2-inputs via the M12 micro connector, it also supports open cable and shorted sensor monitoring via the +24V DC output pin. The power for the sensor is supplied by DeviceNet and is not isolated but is short-circuit protected.
5-8 Specifications Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
Specifications 5-9 Table 5.F 198-IB2S Specifications Connector (M12 Female 5-Pin) M12 Mounting Hole 16 mm (5/8 in.) M12 M12 Thread M12 x 1 mm M12 Connector Torque 1.4 Nm (12 lb-in.) Electrical Module Voltage Rating 24V DC Module Operating Voltage Range 11…25V DC Module Current Draw w/o Sensor 26 mA @ 24V DC Input Voltage Rating 24V DC Input On-State Voltage 10…26V DC Input On-State Current 3.0 mA @ 10V DC 7.2 mA @ 24V DC Input Off-State Voltage 0…5V DC Input Off-State Current < 1.
5-10 Specifications 198-IB4 (4-Input DC Module) Figure 5.6 198-IB4 4-Input DC Module The 4-input DC module 198-IB4 is designed to allow four 24V DC inputs to be monitored. These inputs are isolated from the DeviceNet network. This module comes with a DIN Rail mount base, but can be mounted next to any gland plate-mounted device. The inputs can be operated in either sink or source mode.
Specifications 5-11 Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
5-12 Specifications Table 5.H 198-IB4 Specifications Terminal Block (5.08 mm Pitch 6-Position — Series A, 5.08 mm Pitch 8-position — Series B) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Wire Type Use 75 C copper wire min.
Specifications 5-13 198-IB4S Series A (4-Input DC Module DS) Figure 5.8 198-IB4S Series A 4-Input DC Module DS The 4-Input DC module DS 198-IB4S is designed to allow four 24V DC inputs to be monitored. These inputs are isolated from the DeviceNet network. Each input has an associated +24V DC output. These outputs are not general purpose and are designed for contact closure between the +24V DC supply and the associated input.
5-14 Specifications Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
Specifications 5-15 Table 5.J 198-IB4S Specifications Terminal Block (3.5 mm Pitch 8-Position) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Wire Type Use 75 C copper wire min.
5-16 Specifications 198-IA2 (2-Input AC Module) Figure 5.10 198-IA2 2-Input AC Module The 2-input AC module 198-IA2 is designed to allow two 120V AC inputs to be monitored. These inputs are isolated from the DeviceNet network. This module comes with a DIN Rail-Mount base, but can also be mounted next to any gland plate-mounted device. Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
Specifications 5-17 Figure 5.11 198-IA2 Electrical and Application Schematic L 198-IA2 N IN 1 IN 2 N N Input contacts or solid state switch Typical Wiring Table 5.L 198-IA2 Specifications Terminal Block (5.08 mm Pitch 4-Position) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Wire Type Use 75 C copper wire min.
5-18 Specifications Table 5.L 198-IA2 Specifications (Continued) Environmental Ambient Temperature Operating –25…+60°C (–4…+140°F) Storage –40…+85°C (–40…+185°F) Relative Humidity Shock 0…95% non-condensing Operating 30 g peak acceleration Non-Operating 50 g peak acceleration Operating Vibration 10 g @ 58…2000 Hz 0.060 in.
Specifications 5-19 198-IA2-G4 Series A (AC Sensor Module) Figure 5.12 198-IA2-G4 Series A AC Sensor Module The AC Sensor input module 198-IA2-G4 is designed to interface with hard contacts as well as standard AC sensors. In addition to supporting two 2-inputs via the M12 micro connector, the inputs are also available inside the enclosure via a 4-point plug. These inputs are isolated from the DeviceNet network. This module comes with a gland mount base for mounting on the gland plate.
5-20 Specifications Figure 5.13 198-IA2-G4 Electrical and Application Schematic Sensor Cables T-Connector MODULE 2 IN 1 PE PE 2 3 1 LOAD 3 3 1 IN 2 2 3 3 2 3 2 1 1 MALE FEMALE MALE 1 4 2 1 4 N 120V AC L 1 1 FEMALE MALE 3 2 2 3 2 1 3 3 1 2 LOAD FEMALE MALE FEMALE MALE T-Connector Add Cap to side not used.
Specifications 5-21 Table 5.N 198-IA2-G4 Series A Specifications Terminal Block (5.08 mm Pitch 4-Position) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Use 75 C copper wire min.
5-22 Specifications 198-IA1-G4 9000 Series A (9000 Sensor Module) Figure 5.14 198-IA1-G4 9000 Series A 9000 Sensor Module The AC Sensor input module 198-IA1-G4 9000 is designed to interface with hard contacts as well as the 9000 series of AC sensors. In addition to supporting one input via the M12 micro connector, the inputs are also available inside the enclosure via a 4-point plug. These inputs are isolated from the DeviceNet network.
Specifications 5-23 Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
5-24 Specifications Table 5.P 198-IA1-G4 9000 Series A Specifications Terminal Block (5.08 mm Pitch 4-Position) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Use 75 C copper wire min.
Specifications 5-25 198-OW2S (2-Relay Output Gland) Figure 5.16 198-OW2S 2-Relay Output Gland The relay output gland module 198-OW2S is designed to provide two general-purpose relay DC-rated output contacts through the gland plate. Note: This product is superseded by 198-OW2-G4 (shown above). Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
5-26 Specifications Figure 5.17 198-OW2S Electrical and Application Schematic 198-OW2S Lo r+ V 12 0V AC or 24V DC N or 0V Out A Cable Out B 2 1 2 3 3 Common Female LOAD A LOAD B 1 Male Typical Wiring Table 5.R 198-OW2S Specifications Connector (M12 Female 3-Pin) M12 Mounting Hole 16 mm (5/8 in.) M12 Thread M12 x 1 mm M12 Connector Torque 1.4 Nm (12 lb-in.
Specifications 5-27 198-OW2 Series A (2-Relay Output DIN Module) Figure 5.18 198-OW2 Series A 2-Relay Output DIN Module The relay output DIN module 198-OW2 is designed to provide two general purpose relay output contacts. Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
5-28 Specifications Figure 5.19 198-OW2 Electrical and Application Schematic L o r 24V 120V AC or 24V DC 198-OW2 Ou t A Load Ou t A Ou t B Ou t B Load Typical Wiring Table 5.T 198-OW2 Specifications Terminal Block Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Wire Type Use 75 C copper wire min.
Specifications 5-29 Table 5.T 198-OW2 Specifications (Continued) Environmental Ambient Temperature Operating –25…+60°C (–4…+140°F) Storage –40…+85°C (–40…+185°F) Operating 30 g peak acceleration Non-Operating 50 g peak acceleration Relative Humidity Shock Operating Vibration 0…95% non-condensing 10 g @ 58…2000 Hz 0.060 in.
5-30 Specifications 198-OW2-G4 Series A (Relay Valve Module) Figure 5.20 198-OW2-G4 Series A Relay Valve Module The Relay Valve module 198-OW2-G4 is designed to provide two output contacts to operate up to two pneumatic valves. The power for the pneumatic valves is supplied separately via a 2-point insulation displacement connector. Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
Specifications 5-31 Figure 5.21 198-OW2-G4 Electrical and Application Schematic PE PE 1 4 PE PE 2 Out A Out B 3 N(0V) 120V AC (24V DC) L (+V ) Typical Installation and Wiring T-Connector 1 2 2 3 3 1 2 3 PE PE Out B 4 Out A 1 PE PE N ( 0V ) 120V AC (24V DC) L ( +V ) 2 3 DI N V alve MALE 1 3 2 1 4 1 3 MALE 1 1 2 2 3 2 FEMALE 3 MALE DI N V alve Typical Wiring for Relay Valve Module 198-OW2-G4 to Two DIN Valves Table 5.V 198-OW2-G4 Specifications Connector (1/2 in.
5-32 Specifications Table 5.V 198-OW2-G4 Specifications (Continued) Environmental Ambient Temperature Operating –25…+60°C (–4…+140°F) Storage –40…+85°C (–40…+185°F) Relative Humidity Shock 0…95% non-condensing Operating 30 g peak acceleration Non-Operating 50 g peak acceleration Operating Vibration 10 g @ 58…2000 Hz 0.060 in.
Specifications 5-33 198-OW2S-Q5 Series A (DeviceNet Valve Module) Figure 5.22 198-OW2S-Q5 Series A DeviceNet Valve Module The DeviceNet Valve module 198-OW2S-Q5 is designed to provide two output contacts to operate up to two 24V DC pneumatic valves. The +24V DC supplied by the module is sourced from the DeviceNet power supply. The +24V DC supply is isolated from the DeviceNet power via a DC-to-DC converter.
5-34 Specifications Figure 5.23 198-OW2S-Q5 Electrical and Application Schematic 24V DC Ou t A Ou t B Not Used 1 2 PE PE 5 4 PE PE 3 0V Typical Installation and Wiring Table 5.X 198-OW2S-Q5 Specifications Connector (M12 Female 3-Pin) M12 Mounting Hole 16 mm (5/8 in.) M12 M12 Thread M12 x 1 mm M12 Connector Torque 1.4 Nm (12 lb-in.
Specifications 5-35 198-IA2XOW1 Series A and B (AC Starter Module) Figure 5.24 198-IA2XOW1 Series A and B AC Starter Module The AC starter module 198-IA2XOW1 is designed to control and monitor the basic information from an AC starter. It consists of one relay output and two isolated AC inputs. This module comes with a DIN Rail-Mount base, but can be mounted next to any gland plate-mounted device.
5-36 Specifications Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
Specifications 5-37 Figure 5.26 Cat. No.
5-38 Specifications Figure 5.27 Typical Reversing Wiring for Series B, Hand-Off-Auto Wiring for Series A AC Starter Module (Cat. No.
Specifications 5-39 Figure 5.28 Replacing Cat. No. 198-IA2XOW1 Series A module with Series B ATTENTION Make sure all power has been removed from the modules and all other components inside the enclosure.
5-40 Specifications Table 5.Z Cat. No. 198-IA2XOW1 Specifications Terminal Block (5.08 mm Pitch 4-Position) Connection Capacity Solid wire Flexible wires Flexible wires with ferrules Plastic collar Wire Type Tightening Torque Terminal Block (5.
Specifications 5-41 198-IB2XOB1 Series A and B (DC Starter Module) Figure 5.29 Cat. No. 198-IB2XOB1 Series A and B DC Starter Module The DC starter module 198-IB2XOB1 is designed to control and monitor the basic information from a DC starter. It consists of one relay output and two isolated DC inputs. This module comes with a DIN Rail-Mount base but can be mounted next to any gland plate-mounted device.
5-42 Specifications Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.AA Cat. No.
Specifications 5-43 Figure 5.31 Cat. No. 198-IB2XOB1 Typical DOL Wiring (Series B), DC Starter Module wired to Bulletin 190 Compact Starter (Series A) DC Starter DOL +DC 33 -DC 43 24V dc DC Starter Module 34 44 +Vout 13 14 In 1 MS 13 14 In 2 M Out A A1 M A2 23 24 0V MS 0V 24V dc +V M – contactor MS – manual starter Typical DOL Series BTypical Figure O.
5-44 Specifications Figure 5.32 Cat. No.
Specifications 5-45 Figure 5.33 Replacing Cat. No. 198-IB2XOB1 Series A Module with Series B Module ATTENTION Make sure all power has been removed from the modules and all other components inside the enclosure.
5-46 Specifications Table 5.AB 198-IB2XOB1 Specifications Terminal Block (5.08 mm Pitch 4-Position) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Wire Type Use 75 C copper wire min. Tightening Torque Spring clamp Terminal Block (5.08 mm Pitch 2-Position) Connection Capacity — Flexible wire 0.13…1.5 mm2 (24…16 AWG) Wire Type Use 75 C copper wire min.
Specifications 5-47 Table 5.AB 198-IB2XOB1 Specifications (Continued) Environmental Ambient Temperature Operating –25…+60°C (–4…+140°F) Storage –40…+85°C (–40…+185°F) Relative Humidity Shock Operating Vibration 0…95% non-condensing Operating 30 g peak acceleration Non-Operating 50 g peak acceleration 10 g @ 58…2000 Hz 0.060 in.
5-48 Specifications 198-IB2XOW1 Series A and B (DC Input Relay Output Module) Figure 5.34 Cat. No. 198-IB2XOW1 Series A and B DC Input Relay Output Module The DC input relay output module 198-IB2XOW1 is designed to control an AC starter with coil voltage up to 250V AC. It consists of one relay output and two isolated DC inputs. The two isolated DC inputs allow for status monitoring even when an E-stop has been executed. The additional terminal is a +24V DC output.
Specifications 5-49 Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
5-50 Specifications Figure 5.36 Cat. No.
Specifications 5-51 Figure 5.37 Cat. No.
5-52 Specifications Figure 5.38 Replacing Cat. No. 198-IB2XOW1 Series A module with Series B module ATTENTION Make sure all power has been removed from the modules and all other components inside the enclosure.
Specifications 5-53 Table 5.AD 198-IB2XOW1 Specifications Terminal Block (5.08 mm Pitch 4-Position) Connection Capacity Solid wire 0.13…1.5 mm2 (24…16 AWG) Flexible wires 0.13…2.5 mm2 (24…14 AWG) Flexible wires with ferrules 0.5…2.5 mm2 (20…14 AWG) Plastic collar 1.5 mm2 (16 AWG) Wire Type Use 75 C copper wire min. Tightening Torque Spring clamp Terminal Block (5.08 mm Pitch 2-Position) Connection Capacity — Flexible wire 0.13…1.5 mm2 (24…16 AWG) Wire Type Use 75 C copper wire min.
5-54 Specifications Table 5.AD 198-IB2XOW1 Specifications (Continued) Environmental Ambient Temperature Operating –25…+60°C (–4…+140°F) Storage –40…+85°C (–40…+185°F) Relative Humidity Shock 0…95% non-condensing Operating 30 g peak acceleration Non-Operating 50 g peak acceleration Operating Vibration 10 g @ 58…2000 Hz 0.060 in.
Specifications 5-55 198-IB2XOB5S Series A (Drive Preset Speed Module) Figure 5.39 198-IB2XOB5S Series A Drive Preset Speed Module The Preset Speed module 198-IB2XOB5S is specifically designed to work with the Bulletin 160 Drive. The module has five open-collector outputs and two isolated DC inputs, which are powered from the DeviceNet +24V via a DC-to-DC converter. The DC-to-DC converter provides isolation between the inputs and outputs, and the DeviceNet power.
5-56 Specifications Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
Specifications 5-57 Figure 5.
5-58 Specifications Figure 5.
Specifications 5-59 Figure 5.
5-60 Specifications Table 5.AF 198-IB2XOB5S Specifications Terminal Block (2.54 mm Pitch 10-Position) Connection Capacity Solid wire 0.13…0.5 mm2 (# 28…20 AWG) Flexible wires 0.13…0.5 mm2 (# 28…20 AWG) Flexible wires with ferrules 0.25…0.5 mm2 (# 20 AWG) Plastic collar 0.25…0.5 mm2 ( # 20 AWG) Wire Type Use 75 C copper wire min.
Specifications 5-61 198-IB2XOB2S-Q5 Series A (Drive Preset Speed Module) Figure 5.41 198-IB2XOB2S-Q5 Series A Drive Preset Speed Module The Drive Follower module 198-IB2XOB2S-Q5 is specifically designed to work with the Bulletin 160 Drive. The module has two open-collector outputs and two isolated DC inputs, which are powered from the DeviceNet +24V via a DC-to-DC converter. The DC-to-DC converter provides isolation between the inputs and outputs and the DeviceNet power.
5-62 Specifications Assembly Instances 104 and 105 are default for 198-DNG. Assembly Instances 106 and 107 are default for 198-DN. Table 5.
Specifications 5-63 Figure 5.
5-64 Specifications Figure 5.
Specifications 5-65 Figure 5.
5-66 Specifications Table 5.AH 198-IB2XOB2S-Q5 Specifications Terminal Block (2.54 mm Pitch 10-Position) Connection Capacity Solid wire 0.13…0.5 mm2 (28…20 AWG) Flexible wires 0.13…0.5 mm2 (28…20 AWG) Flexible wires with ferrules 0.25…0.5 mm2 (20 AWG) Plastic collar 0.25…0.5 mm2 (20 AWG) Wire Type Use 75 C copper wire min.
Specifications 5-67 198-G1P (Gland Plates) Gland plates may also be referred to as cable plates. These plates are designed to cover rectangular holes in standard enclosures and to allow easy power and signal access to the enclosure. Figure 5.43 198-G1P Plastic Gland Plate, 45 mm x 133 mm Figure 5.44 Gland Plate Mounted on an Enclosure 3 1 1492-SM8X9 2 2.25 - 2.
5-68 Specifications Table 5.AI Gland Plate Specifications Environmental Ambient Temperature Operating –25…+60°C (–4…+140°F) Storage –40…+85°C (–40…+185°F) Relative Humidity Shock 0…95% non-condensing Operating Non-Operating Operating Vibration Mounting Screws 50 g peak acceleration 10 g @ 58…2000 Hz 0.060 in. peak-to-peak displacement 2…57 Hz Per IEC 68-2-6 Thread Forming Torque 1.3…2.0 Nm (11.5…17.7 lb-in.) (For enclosure wall thickness of 2 mm (0.079 in.) and 4.57 mm (0.180 in.
Specifications 5-69 Figure 5.45 Gland Plate Cutout Specifications F G (4 Places) D A E C B Table 5.AJ Gland Plate Cutout Specifications Dim. mm (in.) Dim. mm (in.) Dim. mm (in.) Dim. mm (in.) A 130 5.12 C 12.15 0.48 E 64 2.52 G 4.57 0.18 (#15 Drill) B 154.3 6.07 D 56.35 2.22 F 4.325 0.
5-70 Specifications Figure 5.46 Custom Gland Plate Drill Pattern and Ground Targets G D C J A H H F B B E I Ground contact area. Must be clear of paint or any other nonconductive material B Table 5.AK Custom Gland Plate Cutout Specifications Dim. Measurement mm (in.) Tolerance mm (in.) Dim. Measurement mm (in.) Tolerance mm (in.) A 22 (0.866) ± 0.1 (0.004) F 23.37 (0.920) ± 0.2 (0.007) B 18 (0.709) ± 0.1 (0.004) G 5.20 (0.205) ± 0.2 (0.007) C 16 (0.630) ± 0.2 (0.007) H 4.
Chapter 6 Troubleshooting Chapter Objectives The purpose of this chapter is to help troubleshoot the Modular-DSA I/O System. Diagnostics The MDSA System contains a number of diagnostic features. While it is not possible for this manual to cover all possible scenarios, this chapter covers the basic diagnostic features of the product. Red I/O Light During the MDA configuration sequence, the I/O error code 1, Modules Added, is commonly encountered.
6-2 Troubleshooting The MDSA system constantly checks the validity of the module combination that it controls. If the DeviceNet Module finds the correct number of modules, but the order or mix is incorrect, it will generate an I/O error code 3, Module Different. This typically occurs after some maintenance activity. Again, the location of the different module can be found by reading Attribute 26 of the DeviceNet interface object (class 180).
Troubleshooting 6-3 many products fail to function properly, and can begin to corrupt other messages on the network. This product contains a bus voltage monitor at Attribute 30 of the DeviceNet interface object (class 180) in the DeviceNet Interface Object. This value can be read and used to reposition or add power supplies so that low voltage conditions do not occur on the bus.
6-4 Troubleshooting I/O Module Current Errors The MDSA system is designed to connect a large number of modules and their various loads to the DeviceNet power system. The maximum continuous loading of the connection is about 1.75 A. There are a number of fault codes that indicate problems encountered with this power distribution bus. If for some reason the bus cannot be powered up, an I/O error code 10, Unable to Power Bus, will occur.
Appendix A DeviceNet Information DeviceNet Module Introduction The 198-DN and 198-DNG DeviceNet Modules support a variety of option modules that may be added to the system to satisfy the application requirements. Product Identification Product Type As required by the DeviceNet Specification, the DeviceNet Module will support the communication adapter profile. The Device type is 12 (0x0C). Product Code As required by the DeviceNet Specification, DeviceNet Control Module Cat. No.
A-2 DeviceNet Information DeviceNet Implementation The DeviceNet Implementation in the cat. no. 198-DN and 198-DNG modules is compliant with the DeviceNet Specification Volume I, version 2.0, and Volume II, version 2.0. It allows the unit to reside on a DeviceNet network as a Group 2 slave type device. Explicit messaging (sometimes referred to as client/server) is supported for device configuration on the network.
DeviceNet Information A-3 5. Performs power-up initialization. If the initialization fails, the 198-DN enters the Error Mode and the Mod/Net Status LED turns solid red. 6. Performs autobaud rate identification (if enabled). If the unit is in the autobaud algorithm waiting to detect the network baud rate, the unit continues to flash green then red. 7. Performs a duplicate node address check to verify that another node is not assigned the same DeviceNet address as the 198-DN module.
A-4 DeviceNet Information I/O Error Mode In I/O Error Mode, the status of all the outputs will be set to values and states as defined in the fault action and value selections of the discrete output object. The I/O Status LED may be solid red. This condition can be caused by an I/O Bus fault, such as a module being removed. The I/O Status LED could also be flashing red. This condition can be caused by a DeviceNet connection timing out.
DeviceNet Information A-5 The following instance attributes are supported: Table A.3 Identity Object Instance Attributes Attribute ID Access Rule Name Data Type 1 Get Vendor ID UINT 1 2 Get Device Type UINT 12 Communications Adapter 3 Get Product Code UINT 4 Get Revision Major Revision Minor Revision Value Cat. No. 198-DN = 67 Cat. No.
A-6 DeviceNet Information DeviceNet Object — Class ID (03hex) The following class attributes are supported for the DeviceNet Object: Table A.5 DeviceNet Object Class Attributes Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 The following instance attributes are supported: Table A.
DeviceNet Information A-7 The following services are implemented for the DeviceNet Object: Table A.7 DeviceNet Object Common Services Service Code Implemented for: Service Name Class Instance 0x0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single 0x4B No Yes Allocate_Master/Slave_Connection_Set 0x4C No Yes Release_Master/Slave_Connection_Set Assembly Object — Class ID (04hex) The Modular-DSA I/O System can send and receive data in a variety of formats.
A-8 DeviceNet Information Each module contributes a varying amount of information to the assemblies. The following is a quick reference of the data that each module produces or consumes. The data used in assemblies will be either the first four bits (bits 0…3), or all eight bits. The only exceptions are the two Drive modules (cat. nos. 198-IB2XOB5S and 198-IB2XOB2S-Q5), which will always produce 8 bits. Table A.
DeviceNet Information A-9 Table A.
A-10 DeviceNet Information Output Assembly Instance 100 This assembly reserves 4 bits (a nibble) for every output module on the system (except for the two drive modules). This is the only output assembly available for the Series A 198-DN/DNG modules. The following table illustrates Instance 100. Table A.
DeviceNet Information A-11 Output Assembly Instance 104 This output assembly reserves a byte for every module available on the system, regardless of type. The size of the assembly will be 6 bytes. This is the default assembly for the 198-DNG module. The following is the sample line-up’s data allocation. Table A.
A-12 DeviceNet Information Table A.16 Input Assembly Instance 101 (Continued) Byte Bit 7 5 Bit 6 Bit 5 Bit 4 Bit 3 198-IB2XOB1 — — — — 6 Bit 2 Bit 1 Bit 0 198-IB2XOW1 Input 2 Input 1 — — Input 1 Open Short Input 2 Input 1 — Input 2 Input 1 198-IA2 Input 2 Input 1 198-IB2S Input 2 7 198-IB2XOB5S — — — — — Input Assembly Instance 103 This assembly reserves a byte (8 bits) for every module on the system — regardless of whether it has any inputs.
DeviceNet Information A-13 Input Assembly Instance 105 This assembly reserves a byte (8 bits) for every module on the system — regardless of whether it has any inputs. The assembly size is eight bytes — two for status and six for data. This is the default assembly for 198-DNG module. The following is a generalization of the input assembly instance. The status and error codes follow on pages A-15 and A-16. Table A.
A-14 DeviceNet Information Input Assembly Instance 107 This assembly reserves a byte (8 bits) for every module on the system — regardless of whether it has any inputs. The size of the assembly 20 bytes — four for status and 16 for data. This is the default assembly for 198-DN module. The following is a generalization of the input assembly instance. The status and error codes follow on pages A-15 and A-16. Table A.
DeviceNet Information A-15 I/O Module Status This bit turns on when the voltage is below 18V DC. This is the only indication that some sensors or valve modules may not function properly. All bits will be on when an I/O bus fault has occurred, which alerts the user that the I/O data is no longer valid. Error Location This bit turns on to indicate which module has caused the fault that is indicated in the error code. There is one bit for each possible module.
A-16 DeviceNet Information Error Code The following table describes the error codes. Table A.21 Error Code Location No.
DeviceNet Information A-17 Discrete Input Point Object — Class ID (08hex) Table A.22 Discrete Input Object Class Attributes Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 2 Get Max Instances UINT 0…64 Multiple instances of the Discrete Input Object are supported. All instances contain the following attributes: Table A.23 Discrete Input Object Instance Attributes Attribute ID Access Rule Name Data Type Value 3 Get Value BOOL Input point Value.
A-18 DeviceNet Information Multiple instances of the Discrete Output Object will be supported. All instances will contain the following attributes: Table A.
DeviceNet Information A-19 Multiple instances of the Presence Sensing Object are supported. All instances contain the following attributes.: Table A.
A-20 DeviceNet Information Table A.32 Acknowledge Handler Object Common Services Service Code Implemented for: Service Name Class Instance 0x0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single DeviceNet Interface Object — Class ID (B4hex) A single instance (Instance 1) of the DeviceNet Interface Object is supported. The following instance attributes are supported. Table A.
DeviceNet Information A-21 Table A.
A-22 DeviceNet Information Table A.33 DeviceNet Interface Object Instance Attributes (Continued) Attribute ID 45 46 47 48 49 Access Rule Get Get Get Get Get Name Data Type Module ID Slot 12 Module ID Slot 13 Module ID Slot 14 Module ID Slot 15 Module ID Slot 16 USINT USINT USINT USINT USINT Value ➊ ➊ ➊ ➊ ➊ ➊ 0 = Empty 1 = Sensor Module 2 = AC Starter Module 3 = DC Input Relay Output 4 = 2 AC Input Module 5 = 4 DC Input Module 6 = Reserved 7 = 2 Output Module 8 = DC Starter 9 = Future Table A.
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