User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ú Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2–108 Command Word/Bit Descriptions
Publication
1771-6.5.88 – July 1997
Notes: 1. For [ ] engineering units, see page 3.
2. When using the Inject/Clamp/Eject mode, all pressure readings are system pressure at input 2, except where noted.
Word DescriptionBit
B04-B06 Selected Pressure Control Valve
The module uses its algorithm to drive the following output during any Press/Pos Third Clamp Open Profile.
B06 B05 B04
0 0 0 Output #1
0 0 1 Output #2
0 1 0 Output #3
0 1 1 Output #4
1 0 0 Output #5
1 0 1 Output #6
1 1 0 Output #7
1 1 1 Output #8
B07 Pressure Algorithm Selection
= 0 Dependent Gains (ISA)
= 1 Independent Gains (A-B)
B08-B15 Open
TOC03 - 04 Open
Expert Response Compensation (ERC) Percentage
Word Description
TOC05 Minimum Velocity Control ERC Percentage [31]
Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000.
TOC06 Minimum Pressure Control ERC Percentage [31]
Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000.
TOC07 Open
Watchdog Timer
Word Description
TOC08 Profile Watchdog Timer Preset [21] When the module starts the Third Clamp Open Profile, it:
S
starts an internal Profile Watchdog timer
S
stops the timer and reset accumulated value to zero (after reporting total execution time in OPS59) when it completes the profile
S
sets master status bit SYS04-B12 when the accumulated value of this timer equals or exceeds this entry
A zero entry inhibits SYS04-B12.
Unselected Valve Set-output Values
When the module starts the Third Clamp Open Profile, it:
• sets its unselected outputs to the values listed below
• ignores the unselected value of the selected output
• uses ramp rates TOC17 - TOC32 to ramp unselected outputs
if then
the module is commanded to start the
Ejector Profile during this TOC Profile
this TOC Profile surrenders control of the
unselected valve that is the selected
Ejector Profile valve
the module is commanded to start this TOC
Profile during the Ejector Profile
the Ejector Profile gives control of all of its
unselected valves to this TOC Profile
Third Clamp Open and Ejector Profiles are
run concurrently
all outputs that are unselected in both
profiles are controlled by this TOC Profile
Word Description
TOC09 Output #1 Set-output Value during Profile [19]
TOC10 Output #2 Set-output Value during Profile [19]
TOC11 Output #3 Set-output Value during Profile [19]
TOC12 Output #4 Set-output Value during Profile [19]