User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ΓΊ Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2β107Command Word/Bit Descriptions
Publication
1771-6.5.88 β July 1997
TOC
Velocity Control Limits
Word Description
TCC45 Velocity Minimum Control Limit [08] Minimum controllable clamp velocity attainable during any Vel/Pos Third Clamp Close Profile.
The module expects this clamp velocity when setting its selected velocity valve to the %-output in TCC47.
TCC46 Velocity Maximum Control Limit [08] Maximum controllable clamp velocity attainable during any Vel/Pos Third Clamp Close Profile.
The module expects this clamp velocity when setting its selected velocity valve to the %-output in TCC48.
TCC47 Selected Velocity Valve Output for Minimum [19] 0% CV output percentage that the module uses to drive the selected velocity valve
during any Vel/Pos Third Clamp Close Profile. The module expects a velocity equal to TCC45 when setting the selected velocity
valve to this %-output during profile execution. The Vel/Pos Third Clamp Close Profile will be executed as a reverse-acting algorithm
if this entry is greater than TCC48.
TCC48 Selected Velocity Valve Output for Maximum [19] 100% CV output percentage that the module uses to drive the selected velocity
valve during any Vel/Pos Third Clamp Close Profile. The module expects a velocity equal to TCC46 when setting the selected veloc-
ity valve to this %-output during profile execution. The Vel/Pos Third Clamp Close Profile will be executed as a reverse-acting algo-
rithm if this entry is less than TCC47.
Profile Tuning Constants
Word Description
TCC49 Proportional Gain for Pressure Control [30]
TCC50 Integral Gain for Pressure Control [27] or [28]
TCC51 Derivative Gain for Pressure Control [26] or [21]
TCC52 Proportional Gain for Velocity Control [28]
TCC53 Feed Forward Gain for Velocity Control [30]
TCC54 - 56 Open
Profile Pressure Alarm Setpoint
Word Description
TCC57 Profile High Pressure Alarm Setpoint [02] The module compares real-time clamp pressure against this entry when executing the
Third Clamp CloseProfile. The module sets alarm status bit SYS05-B14 when clamp pressure equals or exceeds this entry during
the Third Clamp Close Profile. A zero entry inhibits SYS05-B14.
TCC58 - 64 Open
Bit-mapped Control Words
Word Bit Description
TOC01 Block ID = 00010011 (Low byte). High byte reserved for the module. Do not use.
TOC02 Configuration Selections
B00-B02 Selected Velocity Control Valve
The module uses its algorithm to drive the following output during any Vel/Pos Third Clamp Open Profile.
B02 B01 B00
0 0 0 Output #1
0 0 1 Output #2
0 1 0 Output #3
0 1 1 Output #4
1 0 0 Output #5
1 0 1 Output #6
1 1 0 Output #7
1 1 1 Output #8
TOC02 B03 Open
TOC β Third Clamp Open
Configuration Block