User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ú Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2–87Command Word/Bit Descriptions
Publication
1771-6.5.88 – July 1997
PLC
Word Description
PLC33 Output #1 Set-output Value at End of Profile [19]
PLC34 Output #2 Set-output Value at End of Profile [19]
PLC35 Output #3 Set-output Value at End of Profile [19]
PLC36 Output #4 Set-output Value at End of Profile [19]
PLC37 Output #5 Set-output Value at End of Profile [19]
PLC38 Output #6 Set-output Value at End of Profile [19]
PLC39 Output #7 Set-output Value at End of Profile [19]
PLC40 Output #8 Set-output Value at End of Profile [19]
Pressure Control Limits
Word Description
PLC41 Pressure Minimum Control Limit [01] Minimum controllable ram (screw) pressure attainable during any Press/Pos or Press/Time
Plastication Profile. The module expects this ram (screw) pressure when setting its selected valve to the %-output in PLC43.
PLC42 Pressure Maximum Control Limit [01] Maximum controllable ram (screw) pressure attainable during any Press/Pos or Press/Time
Plastication Profile. The module expects this ram (screw) pressure when setting its selected valve to the %-output in PLC44.
PLC43 Selected Pressure Valve Output for Minimum [19] 0% CV output percentage that the module uses to drive the selected pressure
valve during any Press/Pos or Press/Time Plastication Profile. The module expects a pressure equal to PLC41 when setting the
selected pressure valve to this %-output during profile execution. The profile will be executed as a reverse-acting algorithm if this
entry is greater than PLC44.
PLC44 Selected Pressure Valve Output for Maximum [19] 100% CV output percentage that the module uses to drive the selected pressure
valve during any Press/Position or Press/Time Plastication Profile. The module expects a pressure equal to PLC42 when setting the
selected pressure valve to this %-output during profile execution. The profile will be executed as a reverse-acting algorithm if this
entry is less than PLC43.
RPM Control Limits
Word Description
PLC45 RPM Minimum Control Limit [25] Minimum controllable RPM attainable during any RPM/Pos or RPM/Time Plastication Profile. The
module expects this RPM when setting its selected valve to the %-output in PLC47.
PLC46 RPM Maximum Control Limit [25] Maximum controllable RPM attainable during any RPM/Pos or RPM/Time Plastication Profile. The
module expects this RPM when setting its selected valve to the %-output in PLC48.
PLC47 Selected RPM Valve Output for Minimum [19] 0% CV output (%) that the module uses to drive the selected RPM valve during any
Press/Position or Press/Time Plastication Profile. The module expects an RPM equal to PLC45 when setting the selected RPM
valve to this %-output during profile execution. The profile will be executed as reverse-acting if this entry is greater than PLC48.
PLC48 Selected RPM Valve Output for Maximum [19] 100% CV output (%) that the module uses to drive the selected RPM valve during
any Press/Position or Press/Time Plastication Profile. The module expects an RPM equal to PLC46 when setting the selected RPM
valve to this %-output during profile execution. The profile will be executed as reverse-acting if this entry is less than PLC47.
Profile Tuning Constants
Word Description
PLC49 Proportional Gain for Pressure Control [30]
PLC50 Integral Gain for Pressure Control [27] or [28]
PLC51 Derivative Gain for Pressure Control [26] or [21]
PLC52 Proportional Gain for RPM Control [30]
PLC53 Integral Gain for RPM Control [27] or [28]
PLC54 Derivative Gain for RPM Control [26] or [21]
PLC55 - 56 Open
Profile Pressure Alarm Setpoint
Word Description
PLC57 Profile High Pressure Alarm Setpoint [01] The module compares real-time ram (screw) pressure against this entry when executing
the Plastication Profile. The module sets alarm status bit SYS06-B07 when ram (screw) pressure equals or exceeds this entry
during the Plastication Profile. A zero entry inhibits SYS06-B07.
PLC58 - 64 Open