User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ΓΊ Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2β56 Command Word/Bit Descriptions
Publication
1771-6.5.88 β July 1997
Notes: 1. For [ ] engineering units, see page 3.
2. When using the Inject/Clamp/Eject mode, all pressure readings are system pressure at input 2, except where noted.
Profile Tuning Constants
Word Description
INC49 Proportional Gain for Pressure Control [30]
INC50 Integral Gain for Pressure Control [27] or [28]
INC51 Derivative Gain for Pressure Control [26] or [21]
INC52 Proportional Gain for Velocity Control [28]
INC53 Feed Forward Gain for Velocity Control [30]
INC54 - 56 Open
Profile Pressure Alarm Setpoint
Word Description
INC57 Profile High Ram (screw) Pressure Alarm Setpoint [01] The module compares real-time ram (screw) pressure against this entry
when executing the Injection Profile. The module sets alarm status bit SYS06-B00 when ram (screw) pressure equals or exceeds
this entry during the Injection Profile. A zero entry inhibits SYS06-B00.
INC58 Profile High Cavity Pressure Alarm Setpoint [04] The module compares real-time cavity pressure against this entry when executing
the Injection Profile. The module sets alarm status bit SYS06-B01 when cavity pressure equals or exceeds this entry during the
Injection Profile. A zero entry inhibits SYS06-B01.
INC59 - 64 Open
Bit-mapped Control Words
Word Bit Description
IPC01 Block ID = 00001001 (Low byte). High byte reserved for the module. Do not use.
IPC02 Open
IPC03 Configuration Selections
B00-B01 Profile Algorithm Selection
B01 B00
0 0 Vel/Pos selected
0 1 Vel/Pos (pressure limited) selected
1 0 Press/Pos selected
1 1 Press/Time selected
B02-B11 Open
Profile Offset Sign Selection
B12 = 0 Injection Velocity Profile Offset is Positive
= 1 Injection Velocity Profile Offset is Negative
B13 = 0 Injection Pressure Profile Offset is Positive
= 1 Injection Pressure Profile Offset is Negative
Velocity Units Selection
B14 = 0 Velocity Parameters in Percent Velocity
= 1 Velocity Parameters in in.(mm)/s
if: then the module:
RESET returns all segment velocity actuals (and assumes all velocity setpoints) in percent velocity where INC46
represents 100% velocity
SET returns all velocity actuals (and assumes all velocity setpoints) in in.(mm)/s
B15 Open
IPC04 Configuration Selections
Open/Closed Loop Selection
B00 = 0 Vel/Pos Injection Profiles Closed Loop
= 1 Vel/Pos Injection Profiles Open Loop
IPC β Injection Profile Block