User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ΓΊ Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2β50 Command Word/Bit Descriptions
Publication
1771-6.5.88 β July 1997
Notes: 1. For [ ] engineering units, see page 3.
2. When using the Inject/Clamp/Eject mode, all pressure readings are system pressure at input 2, except where noted.
Profile Tuning Constants
Word Description
HDC49 Proportional Gain for Ram Press Control [30]
HDC50 Integral Gain for Ram Press Control [27] or [28]
HDC51 Derivative Gain for Ram Press Control [26] or [21]
HDC52 Proportional Gain for Cav Press Control [30]
HDC53 Integral Gain for Cav Press Control [27] or [28]
HDC54 Derivative Gain for Cav Press Control [26] or [21]
HDC55 - 56 Open
Profile Pressure Alarm Setpoint
Word Description
HDC57 Profile High Ram (Screw) Pressure Alarm Setpoint [01] The module compares real-time ram (screw) pressure against this entry
when executing the Hold Profile. The module sets alarm status bit SYS06-B04 when ram (screw) pressure equals or exceeds this
entry during the Hold Profile. A zero entry inhibits SYS06-B04.
HDC58 Profile High Cavity Pressure Alarm Setpoint [04] The module compares real-time cavity pressure against this entry when executing
the Hold Profile. The module sets alarm status bit SYS06-B05 when cavity pressure equals or exceeds this entry during the Hold
Profile. A zero entry inhibits SYS06-B05.
HDC59 - 64 Open
Bit-mapped Control Words
Word Bit Description
HPC01 Block ID = 00001100 (Low byte). High byte reserved for the module. Do not use.
HPC02 Open
HPC03 Configuration Selections
Profile Algorithm Selections
B00 = 0 Ram Press/Time selected for Pack Profile
= 1 Cav Press/Time selected for Pack Profile
B01 Open
B02 = 0 Ram Press/Time selected for Hold Profile
= 1 Cav Press/Time selected for Hold Profile
B03-B07 Open
B08 Hold/Pre-decompression Logical Bridge Selection
= 0 Start Pre-decompression Movement at End of Hold Profile
= 1 Stop and Set-output at End of Hold Profile
The module checks the state of this pause bit upon completion of Hold Profile to determine what further action to take:
if: then the module:
SET sets its outputs to HDC33 - HDC40
RESET, SYS15-B12 = 1, immediately begins the Pre-decompression Movement
and PRC05 > 00000
RESET, SYS15-B12 = 1, reacts as if it had just completed the Pre-decompression Movement and continues
and PRC05 = 00000 operation based on the state of HPC03-B09
RESET, SYS15-B12 = 0, reacts as if it had just received an F-to-T transition of DYC02-B08
and HPC03-B09 = 0
RESET, SYS15-B12 = 0, sets its outputs to zero and latches SYS13-B08
and HPC03-B09 = 1
HPC β Pack/Hold Profile Block