User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ΓΊ Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2β40 Command Word/Bit Descriptions
Publication
1771-6.5.88 β July 1997
Notes: 1. For [ ] engineering units, see page 3.
2. When using the Inject/Clamp/Eject mode, all pressure readings are system pressure at input 2, except where noted.
Velocity Control Limits
Word Description
ERC45 Retract stroke Velocity Minimum Control Limit [10] Minimum controllable ejector-retract velocity attainable during any Vel/Pos Ejec-
tor Profile retract stroke. The module expects this ejector-retract velocity when setting its selected velocity-retract valve to the %-out-
put in ERC47.
ERC46 Retract stroke Velocity Maximum Control Limit [10] Maximum controllable ejector-retract velocity attainable during any Vel/Pos Ejec-
tor Profile retract stroke. The module expects this ejector-retract velocity when setting its selected velocity-retract valve to the %-out-
put in ERC48.
ERC47 Selected Velocity Retract Valve Output for Minimum [19] 0% CV output percentage that the module uses to drive the selected veloc-
ity retract valve during any Vel/Pos Ejector Profile. The module expects a velocity equal to ERC45 when setting the selected velocity
retract valve to this %-output during stroke execution. The Vel/Pos Ejector Profile retract stroke will be executed as a reverse-acting
algorithm if this entry is greater than ERC48.
ERC48 Selected Velocity Retract Valve Output for Maximum [19] 100% CV output percentage that the module uses to drive the selected
velocity retract valve during any Vel/Pos Ejector Profile. The module expects a velocity equal to ERC46 when setting the selected
velocity retract valve to this %-output during stroke execution. The Vel/Pos Ejector Profile retract stroke will be executed as a re-
verse-acting algorithm if this entry is less than ERC47.
Retract-stroke Tuning Constants
Word Description
ERC49 Proportional Gain for Pressure Control [30]
ERC50 Integral Gain for Pressure Control [27] or [28]
ERC51 Derivative Gain for Pressure Control [26] or [21]
ERC52 Proportional Gain for Velocity Control [28]
ERC53 Feed Forward Gain for Velocity Control [30]
ERC54 -64 Open
Bit-mapped Control Words
Word Bit Description
FCC01 Block ID = 00000011 (Low byte). High byte reserved for the module. Do not use.
FCC02 Configuration Selections
B00-B02 Selected Velocity Control Valve
The module uses its algorithm to drive the following output during any Vel/Pos First Clamp Close Profile.
B02 B01 B00
0 0 0 Output #1
0 0 1 Output #2
0 1 0 Output #3
0 1 1 Output #4
1 0 0 Output #5
1 0 1 Output #6
1 1 0 Output #7
1 1 1 Output #8
B03 Open
FCC β First Clamp Close
Configuration Block