User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ú Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2–39Command Word/Bit Descriptions
Publication
1771-6.5.88 – July 1997
ERC
Word Description
ERC29 Output #5 Deceleration Ramp Rate during Retract [20]
ERC30 Output #6 Deceleration Ramp Rate during Retract [20]
ERC31 Output #7 Deceleration Ramp Rate during Retract [20]
ERC32 Output #8 Deceleration Ramp Rate during Retract [20]
End of Retract Set-output Values
At the end of each retract stroke during the Ejector Profile, the
module checks the following to determine further control action:
• state of EPC03-B12
• states of SYS21-B10 through SYS21-B13
• completion status of the Ejector Profile
if and and then the module:
EPC03-B12= 0 B10-B13 in SYS21 all
= 0
Ejector Profile is complete uses the ramps ERC17-ERC32 to move its outputs to ERC33-ERC40,
and sets status bit SYS22-B15
EPC03-B12= 0 any one of B10-B13
in SYS21 = 1
Ejector Profile is complete ignores ERC33-ERC40 and gives all output control to the executing
Clamp Open Profile
EPC03-B12= 0 N/A Ejector Profile is incomplete ignores ERC33-ERC40 and continues the Ejector Profile
EPC03-B12= 1 B10-B13 in SYS21 all
= 0
N/A uses the ramps ERC17-ERC32 to move its outputs to ERC33-ERC40,
and sets status bit SYS22-B15
EPC03-B12= 1 any one of B10-B13
in SYS21 = 1
N/A ignores ERC33-ERC40 and gives all output control to the executing
Clamp Open Profile
Word Description
ERC33 Output #1 Set-output Value at End of Retract [19]
ERC34 Output #2 Set-output Value at End of Retract [19]
ERC35 Output #3 Set-output Value at End of Retract [19]
ERC36 Output #4 Set-output Value at End of Retract [19]
ERC37 Output #5 Set-output Value at End of Retract [19]
ERC38 Output #6 Set-output Value at End of Retract [19]
ERC39 Output #7 Set-output Value at End of Retract [19]
ERC40 Output #8 Set-output Value at End of Retract [19]
Pressure Control Limits
Word Description
ERC41 Retract stroke Pressure Minimum Control Limit [03] Minimum controllable ejector-retract pressure attainable during any Press/Pos
Ejector Profile retract stroke. The module expects this ejector- retractpressure when setting its selected pressure retract valve to the
%- output in ERC43.
ERC42 Retract stroke Pressure Maximum Control Limit [03] Maximum controllable ejector-retract pressure attainable during any Press/Pos
Ejector Profile retract stroke. The module expects this ejector- retract pressure when setting its selected pressure retract valve to the
%- output in ERC44.
ERC43 Selected Pressure Retract Valve Output for Minimum [19] 0% CV output percentage that the module uses to drive the selected
pressure retract valve during any Press/Pos Ejector Profile. The module expects a pressure equal to ERC41 when setting the se-
lected pressure retract valve to this %-output during stroke execution. The Press/Pos Ejector Profile retract stroke will be executed
as a reverse-acting algorithm if this entry is greater than ERC44.
ERC44 Selected Pressure Retract Valve Output for Maximum [19] 100% CV output percentage that the module uses to drive the selected
pressure retract valve during any Press/Pos Ejector Profile. The module expects a pressure equal to ERC42 when setting the se-
lected pressure retract valve to this %-output during stroke execution. The Press/Pos Ejector Profileretract stroke will be executed
as a reverse-acting algorithm if this entry is less than ERC43.