User Manual
Table Of Contents
- 1771-6.5.88, Plastic Molding Module Reference Manual
- Summary of Changes
- Table of Contents
- Preface
- 1 - Abbreviated Command and Status Blocks
- Chapter Contents
- CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC - Plastication Configuration Block
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post- decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS - Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 2 - Command Word/Bit Descriptions
- Alphabetical List of Command Blocks and Block ID Codes
- List of Data Words
- Engineering Units
- Data Blocks Require I/O Configuration
- Data Blocks for System Control
- Data Blocks for Controlling Ram (Screw) Position
- Data Blocks for Controlling Clamp Position
- Data Blocks for Controlling Ejector Position
- Sensors Required
- CLC CLC - Clamp and Eject ERC Values Block
- CPC - Clamp Close Profile Block
- DYC DYC - Dynamic Command Block
- EAC - Ejector Advance Configuration Block
- EPC - Ejector Profile Block
- ERC - Ejector Retract Configuration Block
- FCC - First Clamp Close Configuration Block
- FOC - First Clamp Open Configuration Block
- HDC - Hold Configuration Block
- HPC - Pack/Hold Profile Block
- INC - Injection Configuration Block
- IPC - Injection Profile Block
- JGC - Jog Configuration Block
- LPC - Clamp Low Pressure Close Configuration Block
- MCC - Module Configuration Command Block
- OPC - Clamp Open Profile Block
- OSC - Clamp Open Slow Configuration Block
- PKC - Pack Configuration Block
- PLC Plastication Configuration Command Block (PLC)
- PPC - Plastication Profile Block
- PRC - Pre-decompression Configuration Block
- PSC - Post-decompression Configuration Block
- PTC - Process Trace Configuration Block
- RLC - Inject ERC Values Block
- SCC - Second Clamp Close Configuration Block
- SOC - Second Clamp Open Configuration Block
- TCC - Third Clamp Close Configuration Block
- TOC - Third Clamp Open Configuration Block
- 3 - Word/Bit Descriptions
- List of Status Blocks and Block ID Codes
- List of Data Words
- Data Blocks Require I/O Configuration
- Engineering Units
- Status Block for Reporting System Status
- Status Blocks for Reporting Ram (Screw) Position
- Status Blocks for Reporting Clamp Position
- Status Blocks for Reporting Ejector Position
- CLS - Clamp and Eject ERC Values Status Block
- CPS - Clamp Close Profiles Status Block
- EPS - Ejector Profile Status Block
- HPS - Pack/Hold Profile Status Block
- IPS ú Injection Profile Status Block
- OPS - Clamp Open Profiles Status Block
- PPS - Plastication Profile Status Block
- PTS - Process Trace Status Block
- RLS - Inject ERC Values Status Block
- SYS - System Status Block
- 4 - Programming Error Codes
- 5 - Module Specifications
- 6 - Calibration Instructions
- A - Single transfer for Reporting Ejector Status
- Back cover

2–36 Command Word/Bit Descriptions
Publication
1771-6.5.88 – July 1997
Notes: 1. For [ ] engineering units, see page 3.
2. When using the Inject/Clamp/Eject mode, all pressure readings are system pressure at input 2, except where noted.
Word Description
EPC60 Ejector Fully Retracted Position Setpoint [16]
When this position is reached during any full retract portion of the Ejector Profile, the module immediately halts the retract portion
and checks the following to determine further control action: EPC64, states of SYS21-B10 - SYS21-B13, and state of EPC03-B12.
if total advance (full + tip strokes) at Ejector Profile
completion is:
then the module:
equal to entry in EPC64 and
all bits in SYS21-B10-B13 equal zero
sets outputs to values entered in ERC33-ERC40
equal to entry in EPC64 and
any bit in SYS21-B10-B13 equals one
gives all output control to ongoing Clamp Open Profile
less than entry in EPC64 and EPC03-B13 equals one checks EPC03-B12 to determine whether to start tip advance or wait for an
F-to-T transition of DYC03-B15 to continue
less than entry in EPC64 and EPC03-B13 equals zero checks EPC03-B12 to determine whether to start full advance or wait for
an F-to-T transition of DYC03-B15 to continue
ejector position equals or is less than this entry sets master status bit SYS03-B15
EPC61 Clamp Position for Start of Ejector Profile [14]
if: then the module:
clamp position equals or exceeds this entry: checks EPC03-B08 during any of the four Clamp Open Profiles or while it is
holding its outputs to any of the four sets of End of Open Profile Set-output
values (FOC33 - FOC40, SOC33 - SOC40, TOC33 -TOC40, or OSC33 -
OSC40)
EPC03-B08 is RESET immediately begins the Ejector Profile concurrently with any executing
Clamp Open Profiles
EPC62 Clamp Position for Ejector Inhibit [14]
Minimum allowable clamp position for ejector profile action.
if: then the module:
clamp position is less than or equalsEPC62 ignores DYC02-B14 (Execute Ejector Profile) and DYC03-B15
(Continue Ejector Profile)
it receives DYC02-B14 or DYC03-B15 when sets alarm status bit SYS14-B09
EPC03-B09 = 0 and clamp position is less than
or equal to this entry
actual clamp position equals or is less than sets its outputs to zero and sets alarm status bit SYS14-B09
this value during the execution of an ejector profile
EPC63 Ejector Position for Clamp Close Enable (Ejector Safe) [16]
Maximum allowable clamp position for ejector profile action.
When ejector position exceeds this entry, the module ignores the following action execution commands :
DYC02-B00 - Execute First Clamp Close Profile
DYC02-B01 - Execute Second Clamp Close Profile
DYC02-B02 - Execute Third Clamp Close Profile
DYC02-B03 - Execute Low Pressure Close Profile
if: then the module:
it receives one of these action execution sets alarm status bit SYS14-B08
commands when ejector position exceeds this entry
ejector position exceeds this value during sets its outputs to zero and sets alarm status bit SYS14-B08
execution of one of the four Clamp Close Profiles
EPC64 Ejector Strokes Required [30]
The module uses this entry as a counter preset to determine how many times the ejector position must attain one of its advanced
positions (EPC59 or EPC29) during the Ejector Profile before the module is allowed to initiate the final full retract portion of the
Ejector Profile. A zero entry inhibits the entire Ejector Profile and the module will not respond to command bit DYC02-B14.
If EPC63 = 1, EPC03-B13 and EPC03-B15 have no effect on Ejector Profile execution.