User Manual

Span Your Valves
Chapter 9
9-9
Span your clamp close pressure valve(s) for optimum performance. Do
this in four parts:
Confirm critical values
Span your clamp close pressure valve(s)
Test valve linearity
Set pressure alarm setpoints
Important: You may omit the next three parts of this section if you have
the right information on valve spanning. Many injection molding machine
OEMs and hydraulic valve manufacturers provide data on spanning the
working range of valves used on their machines. If this information is
available from your OEM for your machine’s clamp close pressure
valve(s), enter the values into pressure control limits FCC41-44,
SCC41-44, and TCC41-44 and proceed to Set Profile Pressure Alarms.
Confirm Critical Values
Important: Confirm that your entries for configuration values (chapter 7)
and profile values (chapter 8) for clamp close profiles are as follows:
On Worksheet: Confirm Your Configuration: With These Words or Bits: ProSet Addr.:
7A, 7B, 7C QDC module output to which you connect
your selected pressure control valve
FCC02B06,B05,B04 = your selection
SCC02B06,B05,B04 = your selection
TCC02B06,B05,B04 = your selection
B37/22, 21, 20
B37/86, 85, 84
B37/150,149,148
Your unselected setoutput values for outputs
14
FCC0912 = your values
SCC0912 = your values
TCC0912 = your values
N43:58
N43:6568
N43:125128
All ramping is disabled with zero ramp rates FCC1720 = FCC2528 = 0,
SCC1720 = SCC2528 = 0
TCC1720 = TCC2528 = 0
N43:1316 N43:2124
N43:7376 N43:8184
N43:133136 N43:141144
Pressure limits:
Minimum Control Limit
Maximum Control Limit
Selected Pressure Valve, Output for Min
Selected Pressure Valve, Output for Max
FCC41=SCC41=TCC41=0
FCC42=SCC42=TCC42=your value
FCC43=SCC43=TCC43=your value
FCC44=SCC44=TCC44=your value
N43:37, 97, 157
N43:38, 98, 158
N43:39, 99, 159
N43:40, 100, 160
8A Pressure vs. Position Control CPC03B04 = B02 = B00 = 1 B37/292, 290, 288
Logical bridge CPC03B10, B09, B08 = 0 B37/298, 297, 296
Mold Protection CPC03B11 = 0 B37/299
Openloop control CPC04B07 = B05B00 = 1 B37/311, 309304
Expert Response Compensation (ERC) = Off CPC04B15 = B13B08 = 1 B37/319, 317312
FCC pressure setpoints CPC10, 13, 16 = your value N43:246, 249, 252
FCC endofsegment position setpoints CPC11, 14, 17 = your value N43:247,250,253
Start LPC position CPC61 = your value N43:297
Mold Safe Position CPC62 = your value N43:298
If these are not your current values, we suggest that you correct them now
using the download procedure discussed in chapter 4.
Span
Y
our Clamp Close
Pressure V
alve(s)