Bulletin 160 SSC™ CopyCat Keypad FRN 2.
Important User Information Solid-State equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid-State Controls” (Publication SGI-1.1) describes some important differences between solid-state equipment and hard-wired electromechanical devices.
Table of Contents Introduction Drive Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Remote Programming Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Removal and Installation . . . . . . . . .
ii Technical Specifications Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Input/Output Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Introduction The CopyCat Keypad can be used to monitor and change drive parameter values, upload and download configuration files, and control drive operation. CopyCat Keypad Figure 1.1 Drive Compatibility The CopyCat Keypad is compatible with Bulletin 160 SSC™ Variable Speed Series C drives using firmware version FRN 7.01 or higher.
1-2 Introduction Remote Programming Adapter The Remote Programming Adapter (160- RPA) allows the CopyCat Keypad to interface with a Bulletin 160 Series C drive. If your drive is equipped with a Ready/Fault Indicating Panel (160-B1) or a Program Keypad Module (160-P1), you must remove these modules and install a Remote Programming Adapter in order to use the CopyCat Keypad.
Introduction 1-3 Grounding It is required that the Remote Programming Adapter be earth grounded to improve noise immunity and to guard the CopyCat Keypad against hazardous DC bus potential voltages. ATTENTION: A hazard of electrical shock exists if the Remote Programming Adapter is not tied to earth ground. Failure to provide an earth ground connection can result in severe personal injury or death. Remote Programming Adapter Ground Connection Figure 1.
1-4 Introduction Connector Cable A cable is used to connect the CopyCat Keypad to the Bulletin 160 Series C drive. The Keypad can be connected and disconnected when the drive is under power. This allows you to use a single keypad with multiple drives. Important: If P46 - [Input Mode] is set to 2 or 6, disconnecting the CopyCat Keypad will cause the drive to fault. ATTENTION: Attaching earth ground to the drive control common terminal is recommended to improve noise immunity.
Introduction 1-5 Features The figure and table below identify and describe the CopyCat Keypad display, status indicators, and keys. CopyCat Keypad Features Figure 1.6 1 4 2 3 7 5 8 6 9 10 ATTENTION: The keypad control circuitry includes solidstate components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit is required to remove AC input power to the drive.
1-6 Introduction Display Description The keypad has a 2-row by 16-column liquid crystal display (LCD) which shows parameter names and numbers, parameter values, fault codes, and other messages. If the drive faults, the display will indicate the presence of the fault, and the fault code and name will be displayed. Pressing the Up or Down arrow, Enter, or Escape key will return the keypad to Display mode.
Introduction 1-7 Keypad Initialization Sequence When the CopyCat Keypad is connected to the drive, and power is applied, the product name and revision for the CopyCat software is displayed for two seconds. During this time, all four indicator LEDs will be turned on to show that the LEDs are functional. After two seconds have elapsed, the keypad will attempt to establish serial communication with the drive. The following is displayed: Once communication is established, the keypad will enter Display mode.
1-8 Introduction End of Chapter
Chapter 2 How to Program the Drive The CopyCat Keypad Program mode and Load mode are used to adjust and save Program Group parameter values. Program Group Parameters In Program mode, the display shows the name, number, and the value of the currently selected Program Group parameter. For example: Not all Program Group parameters apply to both the Analog Signal Follower and Preset Speed model drives.
2-2 How to Program the Drive 3. Press the Enter key and the newly selected parameter name, number, and value is displayed. If the parameter number you entered does not exist, an error message is displayed. The cursor will blink to indicate that additional input is expected. Press the Escape key or Enter key to return to the previous Program Group parameter. Change a Parameter Value There are two methods for changing the value of a Program Group parameter.
How to Program the Drive 2-3 4. Press the Enter key to save the new value to the drive. Or Press the Escape key to cancel the change. Method 2 – Enter Parameter Value 1. Select a Program Group parameter to edit. 2. Press the Select key. The cursor will blink at the first digit of the parameter value to indicate that the value can be changed. 3. Enter the new parameter value using the decimal point and numeric keys. Use the Delete key to erase incorrectly entered digits. 4.
2-4 How to Program the Drive Load a Drive Configuration File FROM Drive Up to 15 drive configuration files can be saved to the CopyCat Keypad file directory. The CopyCat Keypad must be in Load mode in order to load to drive, load from drive, or name drive configuration files. The Load Menu FROM Drive option copies the parameter values stored in the drive to a drive configuration file stored in the CopyCat Keypad. 1. Press the Escape key until the Load LED lights. In Load mode, the Load Menu is displayed.
How to Program the Drive 2-5 5. Press the Enter key. If the selected file is empty, following message is displayed. If the selected file is not empty, the following prompt is displayed: 6. Press the Enter key to load the drive settings to an empty file or to overwrite an existing file. Or Press the Escape key to cancel the Load FROM Drive command. Important: Overwriting an existing drive configuration file does not change its name. 7. Press the Enter key to confirm that you have selected the correct file.
2-6 How to Program the Drive Stop a Load FROM Drive 1. Press the Escape key to stop a load operation. 2. Press the Enter key to stop loading. Or Press the Escape key to continue loading. An incomplete load operation will result in an empty drive configuration file. 3. Press the Escape key or Enter key to return to the Load Menu. Load a Drive Configuration File TO Drive The Load Menu TO Drive option is used to load a drive configuration file from the CopyCat Keypad module to a drive.
How to Program the Drive 2-7 4. Select the desired configuration file from the directory. Use the Up or Down arrow key to scroll through the file directory. Or Directly enter a file number between 1 and 15 and press the Enter key. 5. Press the Enter key. 6. Press the Enter key to confirm that you have selected the correct file. The progress of the load operation is displayed. The Start command function is disabled during the load operation. Successful completion of the load operation is displayed. 7.
2-8 How to Program the Drive Possible Load TO Drive Errors When the Enter key is pressed to begin a Load to Drive operation, an error message is displayed if any of the following conditions exist. The selected drive configuration file is empty or does not exist. Press the Escape key or Enter key to return to the Load Menu. Follow the steps beginning on page 3-6 to choose a different drive configuration file. The drive configuration file and drive parameter sets do not match.
How to Program the Drive Important: 2-9 Stopping a Load operation can produce a Drive Configuration File with undesirable parameter combinations. Correct the problems and complete Loading or restore parameters to the original values before Starting the drive. Rename a Drive Configuration File By default, files that are loaded to the CopyCat Keypad are assigned a name that contains the drive voltage, horsepower, firmware revision number, and model.
2-10 How to Program the Drive 6. Press the Up or Down arrow key to change the character. Press and hold the Up or Down arrow key to scroll through the ASCII character set. If the end or beginning of the character set is reached, release the Up or Down arrow key and press and hold again to continue scrolling from the opposite end. 7. Press the Enter key to save the new character. The cursor moves one position to the right. 8. Repeat Steps 5 and 6 to change the remaining characters. 9.
Chapter 3 Control the Drive Enable Keypad Control to Start the Drive The CopyCat Keypad can be used to program and control drive operation. The Stop key is always active, but you must enable Start and direction of rotation keys. 1. Press the Escape key until the Program LED lights. 2. Use the Up or Down arrow key to scroll to P46 - [Input Mode]. Or Enter 46 using the numeric keys and press the Enter key. 3. Press the Select key to edit the parameter value. 4. Change P46 - [Input Mode] to 2 or 6.
3-2 Control the Drive Stop the Drive Use the Stop key to command the drive to stop. The Stop key functions in all CopyCat Keypad modes whether or not the keypad is selected as the drive control source. ATTENTION: The keypad control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit is required to remove AC input power to the drive.
Chapter 4 Monitoring Drive Status The CopyCat Keypad Display mode is used to monitor Display Group parameter values. When serial communication with the drive has been established after power up, the CopyCat Keypad automatically enters Display mode. Display Group Parameters In Display mode, the display shows the name, number, and the value of the currently selected Display Group parameter.
4-2 Monitoring Drive Status 3. Press the Enter key and the newly selected display parameter and its value are displayed. If the parameter number you entered does not exist, an error message is displayed. The cursor will blink to indicate that additional input is expected. Press the Escape key or Enter key to return to the previous Display Group parameter.
Chapter 5 Troubleshooting ATTENTION: Only personnel familiar with the drive and associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: Ensure that you disconnect line power and wait three minutes before installing or removing the Ready/Fault Indicating Panel or Program Keypad Module. Failure to do so could result in personal injury or death.
5-2 Troubleshooting Resolving Problems Description Cause Action Display is blank. No power to drive (no Ready light). Verify that the drive is under power. Connection failure. Verify that both ends of the connector cable are secure. • • • • Faulty connector cable. RPA malfunction. CopyCat Keypad malfunction. Drive malfunction. Replace components one at a time in this order until problem is resolved: • Connector cable • RPA • CopyCat Keypad • Drive A fault code is displayed.
Appendix A Technical Specifications Dimensions 89.69 (3.53) 129.49 (5.10) 24.23 (0.95) Ambient Conditions • Operating temperature: 0˚ C to 50˚ C (32˚ F to 122˚ F) • Storage temperature: -40˚ C to 70˚ C (-40˚ F to 158˚ F) • Relative humidity: 0 to 95%, non-condensing. Input/Output Ratings • Input voltage: 5 VDC (supplied by drive) • Input current: 75 mA (maximum, supplied by drive) Approvals and Standards Compliance • • • • • UL508C CSA 22.
A-2 Technical Specifications Maintenance Use only a soft cloth dampened with water to clean the keypad. ATTENTION: Hazard of electric shock, injury or death. Do not clean the keypad when it is plugged into a drive. Unplug cable from drive before cleaning. The RPA requires no maintenance or cleaning.
Publication 0160-5.29ML – September, 1999 P/N 194309 (01) Copyright 1999 Rockwell International Corporation. All rights reserved. Printed in USA.
