Owner manual

ManualsBrandsRockwell Automation ManualsEquipment1494V-DSxx Series D Variable Depth Disconnect Switch

Table of Contents Page

Quick Installation Guide 2

Disconnect Switch Installation

- Disconnect Handle Installation

- Cutting Connecting Rod

Quick Installation Guide (continued) 3

Connecting Rod Installation

Connecting Rod Adjustment Procedure 4

Enclosure Without Handle Cutout 5

- Locate Handle

- Drill Handle Holes

Door Catch Mounting Bracket Installation 6

Disconnect Switch Installation 7

Locate Disconnect Switch

- Install Disconnect Switch

- Assemble and Install Line Terminal Guard

Trailer Fuse Block Installation (30A, 60A, 100A) 8

Trailer Fuse Block Installation (200A) 9

Fuse Clip Installation and Phase Barrier Replacement (30A, 60A) 10

Fuse Clip Installation and Phase Barrier Replacement (100A) 11

Fuse Clip Installation (200A)

Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses 13

Phase Barrier Replacement (200A) 14

Bulletin 1494V Disconnect Switch Kit 15

Bulletin 1494V Disconnect Switch Kit Optional Accessory List 16

The following procedures are critical to the proper operation of the disconnect handle and switch.

Failure to follow these steps can result in damage to the equipment and/or serious injury or death to the

operator.

To prevent electrical shock, disconnect from power source before installing or servicing. Follow

NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.

Bulletin 1494V Variable Depth Disconnect Switch Installation Instructions

(Cat 1494V-DS30; -DSX30 - Series D; 1494V-DS60; -DSX60 - Series D)

(Cat 1494V-DS100; -DSX100 - Series D; 1494V-DS200; -DSX200 - Series D)

WARNING

PN-47400

DIR 10000056505 (Version 00)

Printed in U.S.A.

Summary of content (16 pages)

PAGE 1
Bulletin 1494V Variable Depth Disconnect Switch Installation Instructions (Cat 1494V-DS30; -DSX30 - Series D; 1494V-DS60; -DSX60 - Series D) (Cat 1494V-DS100; -DSX100 - Series D; 1494V-DS200; -DSX200 - Series D) WARNING To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants. WARNING The following procedures are critical to the proper operation of the disconnect handle and switch.
PAGE 2
QUICK INSTALLATION GUIDE 1 Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.) Use template A to locate handle holes on mounting plate. 5 Overlay template B (30 A - 100 A) over A . 7 Install disconnect switch. Overlay template C (200 A) over A .
PAGE 3
QUICK INSTALLATION GUIDE (CONTINUED) 4 1 Connecting Rod Installation Push rod down and verify if rod is approximately 1/8" from touching bottom of bolt head. (If not, rotate rod up to 5 full turns in either direction) Verify that disconnect switch and handle are in "OFF" position. (Switch blades will be visible) 1/8" Gap (200A) Push down 4 3 Drive Bar 2 (30A - 60A - 100A) Push rod down and verify if rod is nearly touching bottom of bolt head.
PAGE 4
Connecting Rod Adjustment Procedure Drive Bar Hitch Pin Connecting Rod Primary Link 1 2 "ON" Position Move disconnect handle to the "ON" position. If switch does not fully close, return handle to "OFF" position. Remove link spring hitch pin and disengage the connectiong rod from the primary link. Turn connecting rod counter-clockwise (1 or more) full turns. Re-engage connecting rod in primary link of handle, insert hitch pin and re-test Repeat - as necessary.
PAGE 5
Enclosure without Handle Cutout L Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle. L Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect handle. L Multi-Door Enclosures may require the need for a more rigid flange / mounting plate system, such as a Channel Support Kit. Use dimensions in Channel Support Kit 1494V-H15, if handle is mounted on top of the channel.
PAGE 6
Door Catch Bracket Installation Right hand installation shown (for left hand installation follow similar procedures) Door Catch Mounting Bracket: L Provided with projections for welding. L Projections can also be used as a guide for drilling holes. L Can be used as a template to drill corresponding holes in the enclosure door. L User to supply the hardware for fastening the bracket. L The bracket hardware must be inaccessible to unauthorized personnel.
PAGE 7
Disconnect Switch Installation 1 Locate Disconnect Switch CC CC AA EE AA FF FF BB BB DD DD Top Handle Hole HH HH GG GG Right Hand Flange Left Hand Flange Panel Mounting Dimensions Switch Size AA 30A, 60A, 100A 3-1/16" 200A 3-9/16" BB 2-1/2" 3-9/16" CC DD EE FF (4 Mounting Plate Holes) GG HH 2-1/4" 5-1/4" 3-1/16" 11/64" Dia. 2-1/4" ---- 2" 8-1/4" 3-9/16" 7/32" Dia.
PAGE 8
Trailer Fuse Block Installation (Switch Rating 30A - 100A) 1 Trailer Fuse Block Location Note: Not required for non-fusible disconnect switch applications.
PAGE 9
Trailer Fuse Block Installation (Switch Rating 200A) 1 Trailer Fuse Block Location Note: Not required for non-fusible disconnect switch applications. 200 Amp Trailer Fuse Block (1494V-FS200) Fuse B 1 - 1/8" Amps Voltage Class 100 100 100 100 200 200 200 200 400 250 600 600 600 250 600 600 600 600 H/R H/R J HRCII-C H/R H/R J HRCII-C J 2" (2) 7/32" Dia.
PAGE 10
Switch Rating (30A, 60A Rating) Fuse Clip Installation 1 2 23 - 37 lb-in 2 1 Phase Barrier Replacement Kit 1494F-PH2 NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.
PAGE 11
Fuse Clip Installation (Switch Rating 100 Amp) 1 2 16 - 22 lb-in 2 2 1 23 - 37 lb-in 1 Phase Barrier Replacement Kit 1494F-PH3 Switch Phase Barrier Trailer Block Phase Barrier 1 Fuse Clip Size and Class 60 A 600V H -R 100 A 600V H -R 200 A 600V H -R 200 A 250V H -R 2 1 2 1 Fuse Clip Size and Class 60 A 250V H -R 60 A 600V J 100 A 250V H -R 100 A 600V J 200 A 600V J 2 3 1 CLICK 1 2 2 PN-47400 DIR 10000056505 (Version 00) CLICK (11)
PAGE 12
Fuse Clip Installation (Switch Rating 200A) 1 1 Switch for Right Hand Mechanism Switch for Left Hand Mechanism 16 - 22 lb-in 16 - 22 lb-in 2 2 1 1 2 2 Switch for Right Hand Mechanism Switch for Left Hand Mechanism 23 - 37 lb-in 23 - 37 lb-in 1 PN-47400 DIR 10000056505 (Version 00) 1 2 (12) 2
PAGE 13
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171) NOTICE 1 Use of 400A fuses will void the UL listing of this product.
PAGE 14
Phase Barrier Replacement Kit (Switch Rating 200A) 1494F-PH4 1 1 4 40 - 60 lb-in 2 3 2 1 CLICK 2 3 CLICK PN-47400 DIR 10000056505 (Version 00) (14)
PAGE 15
Bulletin 1494V Disconnect Switch Kit Cat No.
PAGE 16
Bulletin 1494V Disconnect Switch Optional Accessory List Optional Accessories (Installation Instructions Included with Accessory Kits) Electrical Interlock Channel Support Kit Auxiliary Contact Auxiliary Contact Adapter Kit Cat No. Switch with Right Hand Mechanism 1495-N34 (1-N.O./N.C.) (30A - 100A) 1495-N35 (2-N.O./N.C.) (30A - 100A) 1495-N43 (1-N.O./N.C.) (200A) 1495-N44 (2-N.O./N.C.) (200A) Switch with Left Hand Mechanism 1495-N37 (1-N.O./N.C.) (30A - 100A) 1495-N38 (2-N.O./N.C.