Instruction Manual

ManualsBrandsRockwell Automation ManualsEquipment1397 DC Drive Firmware 2.xx

User Manual

1397 DC Drive

1.5 - 150HP @230VAC

7 - 265ADC @380/415VAC

3 - 600HP @460VAC

Firmware Rev. 2.xx

Summary of content (276 pages)

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397 DC Drive 1.5 - 150HP @230VAC 7 - 265ADC @380/415VAC 3 - 600HP @460VAC Firmware Rev. 2.
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Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Allen-Bradley Sales Office or online at http:// www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices.
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Summary of Changes Summary of Changes Description of New or Updated Information Page Type FS2/FS3 Control Options 1-4 Updated 200% Overload Capacity 1-4 Updated Publication 1397–5.
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Table of Contents Introduction Chapter 1 Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Identification Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ii Table of Contents Programming Terminal Chapter 3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HIM Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HIM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HIM Programming Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HIM Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents Troubleshooting Chapter 6 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HIM Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clearing a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clearing an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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iv Table of Contents Using SCANport Capabilities Appendix D Lifting Instructions Appendix E Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Logic Status Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuring the SCANport Controls . . . . . . . . . . . . . . . . . . . . . . . . Setting the Loss of Communications Fault . . . . . . . . . . . . . . . . . . . Using the SCANport I/O Image . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 1 Introduction Manual Objectives The purpose of this manual is to provide you with the necessary information to install, program, start up and maintain the 1397 DC Drive. This manual should be read in its entirety before operating, servicing or initializing the 1397 Drive. This manual must be consulted first, as it will reference other 1397 manuals for option initialization. This manual is intended for qualified service personnel responsible for setting up and servicing the 1397 DC Drive.
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1–2 Introduction Chapter Objective Chapter 1 in addition to detailing drive features and specifications, also supplies the information needed to unpack, properly inspect and if necessary, store the 1397 Drive. A complete explanation of the catalog numbering system is also included in this chapter. Storage Conditions After receipt inspection, repack the Drive in its original shipping container until ready for installation.
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Introduction Catalog Numbering Convention Drive specific data, such as horsepower (or output current), regenerative or non-regenerative type, line voltage etc. can be determined by the Drive model number. The model number structure is shown below.
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1–4 Introduction 1397 – OPTIONS CONTROL OPTIONS COMMUNICATION OPTIONS (Loose Kits) OPTION CROSS REFERENCE –DS AC Line Disconnect –1203–GD1 Single Point Remote I/O (RIO) – 115V AC 380/415VAC 460VAC –MB Blower Motor Starter –1203–GD2 RS–232/422/485, DF1 and DH485 Protocol – 115VAC 7A 3 HP –L10 Control Interface – 115VAC –1203–GK1 Single Point Remote I/O (RIO) – 24 VDC 29A 15 HP –L11 I/O Expansion Cord –1203–GK2 RS–232 Interface Brd 55A 30 HP –DB Dynamic Braking –1203–GK5 DeviceNet –
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Introduction Service Conditions Ambient Temperature Chassis Cabinet Altitude Chassis and Cabinet Above 3300 feet 1–5 55_C (131_F) maximum 40_C (104_F) maximum 3300 feet above sea level Derate 3% for every 1000 ft above 3300 ft up to 10000 ft. Humidity Chassis and Cabinet Environment 5 to 95% non-condensing The drive should be located in an area that is free of dust, dirt, acidic or caustic vapors, vibration and shock, temperature extremes, and electrical or electromagnetic noise interference.
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1–6 Introduction Power Ratings and Supply Capacity (230/460VAC) HP 1.5 2 3 5 7.
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Introduction Drive I/O Specifications Logic Inputs 1–7 The following sections describe drive inputs and outputs. Refer to Chapter 3 for terminal strip connections and wiring diagrams. Logic Inputs ! ATTENTION: Connecting an external power source to any of the +24 volt connections (terminals 1, 7, 11, and 14) on the regulator board terminal strip will damage the drive. Do not connect the external power source to the +24 volt connections on the regulator board terminal strip.
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1–8 Introduction Analog Inputs The three customer analog inputs are Analog Reference 1, Analog Reference 2 and Analog Tachometer Feedback. These inputs are converted within the Drive to 12 bits plus sign at their full range. The electrical specifications for each of these are listed below. Analog Reference 1 (Terminals 19,20) (see page 4.25 for J10 & J12 jumper settings) Voltage Reference +10 VDC Milliamp Reference 4-20 mA or 10-50 mA Analog Reference 2 (Terminals 16, 17, 18) (see page 4.
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Introduction Drive Description 1–9 The Drive is a 3 phase full-wave power converter without flyback rectifier, complete with a digital current regulator and a digital speed regulator for armature voltage or speed regulation by tachometer feedback. Shown in Figure 1.2 is a block diagram of the 1397 Drive. The Drive employs wireless regulator construction and uses a keypad for Drive setup, including parameter adjustments and unit selection, monitoring, and diagnostics.
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1–10 Options Introduction ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ
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Chapter 2 Installation Chapter Objectives The following data will guide you in planning the installation of the 1397 Drive. Since most start-up difficulties are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. IMPORTANT: You are responsible for completing the installation, wiring and grounding of the 1397 Drive and for complying with all National and Local Electrical Codes.
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2–2 Installation Cooling Airflow In order to maintain proper cooling, the Drive must be mounted in a vertical position. Refer to Figure 2.1 for the recommended minimum clearance of each Drive. The Drive design produces up to a 10°C or 18°F air temperature rise when the Drive is operated at full capacity. Precautions should be taken not to exceed the maximum inlet ambient air temperature of 55°C (131°F).
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Installation 2–3 Figure 2.1 Enclosure Mounting Minimum Clearances E E C A D B D Approved Mounting Methods All Dimensions Millimeters and (Inches) Enclosure Mounting Clearances 1.5 – 30 HP @ 230VAC 3 – 60 HP @ 460VAC 7 – 110A @ 380 / 415 VAC A Leftside Clearance B Rightside Clearance C Drive to Drive Side Clearance D Bottom Clearance E Top Clearance 76 mm (3 in.) 40 – 150 HP @ 230VAC 75 – 600 HP @ 460VAC 265A @ 380 / 415 VAC 76 mm (3 in.) 51 mm (2 in.) 51 mm (2 in.) 101 mm (4 in.
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2–4 Installation Enclosure Mounting Dimensions Figure 2.2 Drive Mounting Dimensions – 1.5 to 30 HP at 230 VAC 7 to 110A @ 380/415 VAC 3 to 60 HP at 460 VAC 136.0 (5.35) 463.0 (18.23) 477.5 (18.80) 497.5 (19.59) 22.5 (0.89) 225.0 (8.86) 7.0 (0.28) FRONT 300.0 (11.81) SIDE 135˚ Rec Hardware 3 x M6 or 1/4” 270.5 (10.65) TOP Publication 1397-5.0 — June, 2001 All Dimensions Millimeters and (Inches) Approximate Shipping Weight 30.8 kg (68 lbs.
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Installation 2–5 Figure 2.3 Drive Mounting Dimensions – 40 to 75 HP at 230 VAC 265A @ 380/415 VAC 75 to 150 HP at 460 VAC 375.0 (14.76) 37.5 (1.48) 200.0 (7.87) 45 A1 GRD S4 S4 S4 P4 P4 P4 464.6 (18.29) 491.8 (19.36) 181 182 183 16.8 (0.66) 37.5 (1.48) 200.0 (7.87) 375.0 (14.76) FRONT 461.6 (18.17) 300.0 (11.81) 334.3 (13.16) SIDE 135˚ 531.7 (20.93) 509.5 (20.06) Rec Hardware 6 x M8 or 5/16” 461.6 (18.17) All Dimensions Millimeters and (Inches) Approximate Shipping Weight 55.
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2–6 Installation Figure 2.4 Drive Mounting Dimensions – 150 HP at 230 VAC; 200 – 300 HP at 460 VAC 599.0 (23.58) 67.5 (2.66) 230.0 (9.06) 240.0 (9.45) 424.7 (16.72) 810903-2424 DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION. LE DISCONECTEUR NE COUPTE PAS L'AUTOMENTATION DU SPOTEUR IL NES SERT QUE A ASSURER UNE PROTECTION CONTRE LES DESFAULTS DC. 822.8 (32.39) 850.0 (33.46) DANGER P/N 33145 ! RISK OF ELECTRICAL SHOCK.
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Installation 2–7 Figure 2.5 Drive Mounting Dimensions – 400 to 600 HP at 460 VAC 26.68" (677.7mm) 2.12" (53.8mm) 10.20" (259.1mm) 18.82" (478.1mm) 10.30" (261.6mm) 81 82 83 ON 45.25" (1149.2mm) OFF 43.47" (1104.0mm) 42.37" (1076.3mm) 1FU 2FU 3FU 281 282 283 4FU 5FU BLOWER MOTOR STARTER KITS 2.12" (53.8mm) 10.20" (259.1mm) 10.30" (261.6mm) 288 289 18.30" (464.7mm) 25.61" (650.5mm) Publication 1397-5.
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2–8 Installation Grounding Procedures The purpose of grounding is to: • Limit dangerous voltages to ground potential on exposed parts in the event of an electrical fault. • To facilitate proper operation of overcurrent device when ground fault conditions are incurred. • To provide suppression of electrical interference. The general grounding concept for the 1397 is shown in Figure 2.6 and explained below. Specific Drive ground point locations are detailed in Figures 2.7, 2.8 and 2.9.
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Installation 2–9 Figure 2.6 1397 Grounding Practices Safety Ground Studs A1 45 +– Control Ground Stud (Located behind swing out panel) Regulator Board Terminal Strip Ground shield to terminal strip Customer supplied terminal strip mounted in close proximity to Drive to keep shield length to a minimum.
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2–10 Installation Figure 2.7 Drive Ground Point Locations – 1.5-30 HP at 230 VAC 7–100 A @ 380/415 VAC 3-60 HP at 460 VAC POWER GROUND POINTS TOP VIEW M6 with Lug CONTROL GROUND POINTS (on bottom left side of drive) M5 with Lug Publication 1397-5.
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Installation 2–11 Figure 2.8 Drive Ground Point Locations – 40-75 HP at 230 VAC 265A @ 380/415 VAC 75-150 HP at 460 VAC, 265 Amp Rated Output POWER GROUND POINT M8 FRONT VIEW OF DRIVE WITHOUT DISCONNECT BOTTOM VIEW CONTROL GROUND POINT M6 With Lug Publication 1397-5.
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2–12 Installation Figure 2.9 Drive Ground Point Locations – 150 HP at 230 VAC; 300 HP at 460 VAC 10mm DIA GROUND STUD Located at back of chassis A1 45 10mm DIA GROUND STUDS Located at back of chassis DANGER P/N 33145 ! 810903-2424 DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION. LE DISCONECTEUR NE COUPTE PAS L'AUTOMENTATION DU SPOTEUR IL NES SERT QUE A ASSURER UNE PROTECTION CONTRE LES DESFAULTS DC. RISK OF ELECTRICAL SHOCK.
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Installation 2–13 Figure 2.10 Drive Ground Point Locations – 400-600 HP at 460 VAC M10 GROUND STUD M10 GROUND STUD 181 182 183 TOP VIEW 1FU 2FU 3FU 60 PIN 34 PIN 281 282 283 4FU 5FU 288 289 BLOWER MOTOR STARTER KITS M6 CONTROL GROUND STUD M6 CONTROL GROUND STUD BOTTOM VIEW Publication 1397-5.
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2–14 Installation Table 2.A Chassis Ground Connections Hardware Size M5 M6 M8 M10 Lug with 14–10 AWG Lug with 8 AWG Lug with 6–4 AWG Tightening 18 lb/in (2Nm) 33 lb/in (3.7 Nm) 100 lb/in (11.3 Nm) 200 lb/in (23 Nm) 35 lb/in (4 Nm) 40 lb/in (4.5 Nm) 45 lb/in (5.1 Nm) Wiring Clearance Although the minimum clearance should be maintained for proper cooling, this space may not always provide proper wiring clearance.
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Installation 2–15 If more than two SCANport modules are used with the 1397 Drive, an additional 24V DC power supply must be installed, or 115V SCANport modules must be used. Refer to the SCANport user manual for information on installing additional SCANport modules. The 24V DC power supply can be accessed at terminals #14 (24V DC) and #15 (24VDC common) of the regulator board terminal strip.
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2–16 Installation Table 2.B Cable and Wiring Recommendations Wiring Category Class Signal Definition Power Control Signal Cable Type 1 AC Power (600V or greater) 2.
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Installation Motor Installation The following procedure provides the steps needed to properly install a DC motor for use with a 1397 Drive. 1. Verify that the motor you intend to install is the appropriate rating for use with your model 1397 Drive. 2. Install the DC motor in accordance with the motor manufacturer’s installation instructions. 3.
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2–18 Installation 1. Connect the motor armature and field leads to produce proper direction of motor rotation. Figure 2.12 shows the connections required to produce counterclockwise rotation of the motor when viewed from the commutator end with a positive speed reference input to the Drive. Figure 2.12 Typical DC Motor Connections (CCW) Rotation 1.
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Installation 2–19 line is lower impedance, a line reactor or isolation transformer must be added upline from the Drive to increase line impedance. If the line impedance is too low, transient voltage spikes or interruptions can create excessive current spikes that will cause nuisance input fuse blowing, and may cause damage to the Drive power structure. Refer to Figures 2.13 through 2.
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2–20 Installation Figure 2.13 AC Line Connection Location 1.5-30 HP at 230 VAC; 3-60 HP at 460 VAC 7-110A @ 380/415 VAC AC Line Connection 81 (L1) AC Line Connection 181 (L1) FRONT Without AC Line Disconnect Publication 1397-5.
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Installation 2–21 Figure 2.14 AC Line Connection Location 40-75 HP at 230 VAC; 75-150 HP at 460 VAC 265A @ 380/415 VAC AC Line Connection FRONT VIEW OF DRIVE WITHOUT DISCONNECT Publication 1397-5.
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2–22 Installation Figure 2.15 A-C Line Connection Locations 100-150 HP at 230 VAC; 200-300 HP at 460 VAC AC Line Connection DANGER P/N 33145 ! 810903-2424 DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION. LE DISCONECTEUR NE COUPTE PAS L'AUTOMENTATION DU SPOTEUR IL NES SERT QUE A ASSURER UNE PROTECTION CONTRE LES DESFAULTS DC. RISK OF ELECTRICAL SHOCK. DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT. GND TORQUE 14-10GA 35 LB.-IN. 0 GA 48 LB.
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Installation 2–23 Figure 2.16 A-C Line Connection Locations 400-600 HP at 460 VAC AC LINE CONNECTION 81 82 83 AC LINE CONNECTION ON OFF 181 182 183 1FU 2FU 3FU 1FU 2FU 3FU 281 282 283 281 282 283 4FU 5FU 4FU 5FU 288 BLOWER MOTOR STARTER KITS Without AC Line Disconnect 289 288 289 BLOWER MOTOR STARTER KITS With AC Line Disconnect Publication 1397-5.
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2–24 Installation Table 2.D AC Line Connectors Recommended Tightening Torque HP 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 400 500 600 230 V AC 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 6.2 Nm (55 lb-in) 13.6 Nm (120 lb-in) 13.6 Nm (120 lb-in) 13.6 Nm (120 lb-in) 13.6 Nm (120 lb-in) 22 Nm (200 lb-in) 22 Nm (200 lb-in) 22 Nm (200 lb-in) 22 Nm (200 lb-in) 22 Nm (200 lb-in) 40 Nm (350 lb-in) 40 Nm (350 lb-in) — — — — — 380 VAC 6.
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Installation Recommended AC Line and DC Armature Fuses 2–25 The following tables list the recommended AC line and DC armature fuses for the Drive. The armature fuse is required only for regenerative Drives. Standard models are shipped with the appropriate fuses. You must select the correct replacement fuse type from Tables 2.E and 2.F. Table 2.E AC Line Fuses AC Line Fuse (1FU, 2FU, 3FU) HP at 230 V AC HP at 380 V AC 1.5-5 2.4 7.5-10 12 15 24 20-30 48 40-60 120 75 100 125-150 HP at 415 V AC 2.8 13.
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2–26 Installation Figure 2.17 DC Drive Motor Field and Armature Connection Locations 1.5-30 HP at 230 VAC 7-110A @ 380/415 VAC 3-60 HP at 460 VAC DC Motor Armature Connection A1 DC Motor Field Connection DB Connections 1 2 3 4 F1 F2 TOP Publication 1397-5.
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Installation 2–27 Figure 2.18 DC Motor Field and Armature Connection Locations 40-75 HP at 230 VAC 265A @ 380/415 VAC 75-150 HP at 460 VAC GROUND POINT FRONT VIEW OF DRIVE WITHOUT DISCONNECT Publication 1397-5.
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2–28 Installation Figure 2.19 DC Motor Field and Armature Connection Locations 100-150 HP at 230 VAC, 200-300 HP at 460 VAC A1 45 DC MOTOR ARMATURE CONNECTION DANGER P/N 33145 ! 810903-2424 DANGER CIRCUIT BREAKER DOES NOT DISCONNECT INCOMING A0 LINE POWER IT ONLY PROVIDES DC FAULT PROTECTION. LE DISCONECTEUR NE COUPTE PAS L'AUTOMENTATION DU SPOTEUR IL NES SERT QUE A ASSURER UNE PROTECTION CONTRE LES DESFAULTS DC. RISK OF ELECTRICAL SHOCK. DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT.
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Installation 2–29 Figure 2.20 DC Motor Field and Armature Connection Locations 400-600 HP at 460 VAC Publication 1397-5.
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2–30 Installation Control Connections The Bulletin 1397 is supplied with the following standard I/O compliment: • 10 Digital Inputs 24V DC internally or externally supplied 8V DC turn–on voltage 0.5 mA turn–off current • 3 Contact Outputs 250V AC maximum 30V DC maximum 2A maximum resistive load 1A maximum inductive load • 2 Speed Reference Inputs Analog Reference 1 ±10V DC 4 – 20 mA 10 – 50 mA Converted within Drive to 12 bit plus sign Analog Reference 2 External potentiometer (5kΩ min.
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Installation Control Wiring Procedure 2–31 Most control connections on the 1397 Drive are made at the Regulator Board Terminal Strip which is located at the bottom of the Drive as shown in Figure 2.21. Figure 2.21 Regulator Board Terminal Strip Location J28 Terminal Strip Regulator Board Input Signal Definitions The 1397 Drive will recognize a change in the state of a digital input (e.g. 0-24VDC) if it is applied longer than 20 ms.
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2–32 Installation TB–03 STOP – This is a level sensitive signal that initiates a Stop command (0 = Stop, 1 = Not Stop). The stopping mode is determined by the [Stop Mode Type] (P. 115) parameter. This input CANNOT be masked. Both the customer interlock And Coast to Stop must be made for the Drive to be READY. Figure 2.
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Installation TB–04 TB–05 TB–06 TB–07 TB–08 TB–09 TB–10 2–33 JOG – This is a edge sensitive signal that initiates a Jog command (0 ✒ 1 = Jog, 0 = Not Jog). If the Drive is READY and not already RUNNING, voltage will be applied causing the motor to reach the value of Jog Reference. The Drive will Jog for only as long as this input is asserted. This input can be masked through the [Jog Mask] (P. 203) or [Logic Mask] (P. 207) parameter.
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2–34 Installation TB–11 TB–12 POWER – A 24VDC supply is available at this pin. MOTOR BRUSH WEAR – Level sensitive input that causes a motor brush wear alarm (0 = ALARM). The Drive can still operate under this condition. This input CANNOT be masked. TB–13 MOTOR THERMOSTAT – Level sensitive input that causes a motor thermostat fault (0 = FAULT). The Drive will be faulted while this input is true. This input CANNOT be masked. TB–14 POWER – A 24VDC supply is available at this pin.
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Installation 2–35 ATTENTION: If Dynamic Braking is used as an alternative stopping method, DO NOT use a hardwired Stop device that removes AC line power. This will de-energize the shunt field, causing a loss of the DB effect and the motor will coast to a stop. Hazards to personnel may exist if the machine is allowed to coast to a stop.
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2–36 Installation 115V HI (L1) RUN (IN1) STOP (IN2) JOG (IN3) REV/FWD (IN4) REF SELECT (IN5) 115V HI L1 COAST STOP (IN6) CUSTOMER INTERLOCK (IN7) FAULT RESET (IN8) 115V HI (IN8) BRUSH WEAR (IN9) MOTOR THERMOSTAT (IN 10) 115V HI (L1) Figure 2.24 CON 2 Terminal Strip 115 VAC Inputs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2. Wiring Customer Interlocks Wire the Customer Interlock as shown in Figure 2.25.
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Installation 2–37 Figure 2.26 Motor Thermostat/Brush Wear Wiring 12 13 14 BRUSH WEAR MOTOR THERMOSTAT 12 BRUSH WEAR 13 MOTOR THERMOSTAT 14 +24V Regulator Board Terminal Strip 24VDC Thermostat/Brush Wear Circuit 115V HI 115VAC Option Board CON 2 115VAC Thermostat/Brush Wear Circuit The contacts of the motor thermostat and Brush Wear must be N.C. The Drive interprets a voltage at Terminals 12 & 13 as a normal expected condition. This input CANNOT be masked. 4.
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2–38 Installation 5. Wiring the Control I/O Circuits Both the 24VDC and 115VAC control circuits use the # 1 thru #6 terminals on their respective terminal strips for control functions as shown in Figure 2.28. Figure 2.
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Installation 2–39 The JOG connection is made at terminal 4 on both 24VDC and 115VAC terminal strips. The Drive will jog when this input is asserted, if the Drive is Ready and not already Running. This input can be masked through the [Jog Mask] (P. 203) or [Logic Mask] (P. 207). The DIRECTION connection is made at terminal 5 on both 24VDC and 115VAC terminal strips. This level sensitive input selects between Forward (= 0) and Reverse (= 1). This parameter can be masked through the [Direction Mask] (P.
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2–40 Installation 7. Wiring the Output Circuits The 1397 Drive contains 2 Analog Outputs and 3 Digital Outputs as illustrated in Figure 2.30. The Analog Outputs are fixed +/– 10 VDC outputs that are updated every 20 ms by the Drive and are sent thru a 100 ms running averaging filter within the drive. ANALOG OUTPUT 1 is connected at terminals 24 and 25 and [Anlg Out 1 Src] (P 145) determines which Drive testpoint is the source selected.
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Chapter 3 Programming Terminal General Chapter 3 describes the various controls and indicators found on the optional Human Interface Module (HIM). The material presented in this chapter must be understood to perform the start-up procedure in Chapter 4. HIM Description When the Drive mounted HIM is supplied, it will be accessible from the front of the Drive as shown in Figure 3.1. The HIM has two main functions: • To provide a means of programming the Drive and viewing operating parameters.
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3–2 Programming Terminal Figure 3.2 HIM Front Panel Key Descriptions Descriptions of the keys used with the 1397 Drive are presented in the following paragraphs. Escape When pressed, the ESCape key will cause the programming system to go back one level in the menu tree. Select Pressing the SELect key alternately causes the top or bottom line of the display to become active. The flashing first character indicates which line is active.
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Programming Terminal 3–3 Run By default, this key will initiate Drive operation if hardware is enabled, (ie. Drive is ready and no other control devices are sending a Stop command. To change this function, the [Start Mask] (P. 201) or [Logic Mask] (P 207) parameter must be reconfigured. Refer to Chapter 5. If the Drive is jogging or already running, the key has no effect. Stop When pressed, a stop sequence will be initiated, causing a controlled stop to occur, as determined by [Stop Mode Type] (P. 115).
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3–4 Programming Terminal Up/Down Arrows (only available with digital speed control) Pressing these keys will increase or decrease the HIM reference command. An indication of this command will be shown on the visual Speed Indicator. The Drive will use this reference if the HIM is the selected reference source. Pressing both keys simultaneously stores the current HIM reference command in HIM memory.
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Programming Terminal HIM Operation 3–5 When power is first applied to the Drive, the HIM will cycle through a series of displays. These displays will show Drive name, HIM ID number and communication status. Upon completion, the Status Display will be shown. Figure 3.3 Status Display This display shows the current status of the Drive (i.e. “Ready,” “Running,” etc.) or any faults that may be present. The Status Display can be replaced by the Process Display or Password Login menu.
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3–6 Programming Terminal FIGURE 3.
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Programming Terminal Program and Display Modes 1. The Display and Program modes allow access to the parameters for viewing or programming. A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or 3–7 B. Press the Increment (or Decrement) key to show “Program” (or “Display”). Choose Mode Display Choose Mode Program C. Press Enter. or D. Press the Increment (or Decrement) key until the desired group is displayed. Choose Group Metering E. Press Enter.
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3–8 Programming Terminal Process Mode or 1. When selected, the Process mode will show a custom display consisting of information programmed with the Process Display group of parameters. A. Follow steps A-C on the preceding page to access the Program mode. Choose Mode Program B. Press the Increment/Decrement key until “Process Display” is shown. Press Enter. Choose Group Process Display or C.
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Programming Terminal EEProm Mode 3–9 The EEProm mode is used to restore all settings to factory default values or upload/download parameters between the HIM and Drive. 1. To restore factory defaults: Reset Defaults A. From the Status Display, press Enter (or any key). “Choose Mode” will be displayed. B. Press the Increment (or Decrement) key until “EEProm” is displayed. If EEProm is not in the menu, programming is password protected. Refer to Password Mode later in this section.
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3–10 Programming Terminal Drive –> HIM (continued) C. Press Enter. An informational display will be shown, indicating the Drive type and firmware version. D. Press Enter to start the upload. The parameter number currently being uploaded will be displayed on line 1 of the HIM. Line 2 will indicate total progress. Press ESC to stop the upload. E. “Completed” displayed on line 2 will indicate a successful upload. Press Enter. If “ERROR” is displayed, see Chapter 6. HIM –> Drive 1397 DC Drive Version 1.
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Programming Terminal Save Values or 3–11 1. To save values in the EEProm Mode: A. Use the ESCape key if necessary to reach the “Choose Mode” display. Choose Mode Display B. Press the Increment (or Decrement) key until “EEProm” is displayed. Choose Mode EEProm C. Press Enter. or D. Press the Increment (or Decrement) key until “Save Values” displayed. EEProm Save Values E. Press Enter to save values. Publication 1397-5.
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3–12 Programming Terminal Search Mode 1. This mode allows you to search through the parameter list and display all parameters that are not at the factory default values. A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. B. Press the Increment (or Decrement) key until “Search” is displayed. or Choose Mode Display Choose Mode Search C. Press Enter. The HIM will search through all parameters and display any parameters that are not at their factory default values. D.
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Programming Terminal Control Status Mode (continued) Fault Queue/Clear Faults 2. This menu provides a means to view the fault queue and clear it when desired. F. From the Control Status menu, press the Increment (or Decrement) key until “Fault Queue” is displayed. or 3–13 Control Status Fault Queue G. Press Enter. H. Press the Increment (or Decrement) key until “View Faults” is displayed. or I. Press Enter. The fault queue will be displayed.
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3–14 Programming Terminal This Page Intentionally Blank Publication 1397-5.
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Chapter 4 Start–Up and Adjustment Introduction This chapter is a detailed step-by-step procedure for the proper start up and tuning of the 1397 drive. Among the procedures to be performed in this chapter are the following: • • • • • Verify Wiring Verify proper supply voltages. Calibrate drive set-up parameters. Set jumper switches Execute drive tuning procedures. The Start Up checklist should be used to record all data.
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4–2 Start–Up and Adjustment ! Required Tools & Equipment The following equipment is required for start-up and tuning. • • • • • Recommended Tools & Equipment Multimeter capable of 1000V DC/750V AC, with input resistance of at least 1 megohm. Test leads for multimeter Assorted screwdrivers (Phillips and blade) and a set of open end wrenches.
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Start–Up and Adjustment Drive Hardware Adjustments 4–3 Control Transformer Settings Figure 4.1 Control TransformerTap Settings 100-150 HP @ 230 VAC 200-300 HP @ 460 VAC 183 182 H4 H2 H3 H1 BOTTOM VIEW 183 182 H4 H2 H3 H1 TAP SETTINGS FOR 460 VAC INPUT POWER 183 182 H4 H2 H3 H1 TAP SETTINGS FOR 230 VAC INPUT POWER Publication 1397-5.
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4–4 Start–Up and Adjustment Figure 4.2 Control TransformerTap Settings 400-600 HP @ 460 VAC 460V Primary 182 Primary 183 H1 H2 H3 H4 182 H1 183 H2 SB RV 400 & 500 HP 600 HP F X3 Secondary 460V X2 X1 X3 189A 188A Secondary F H3 H4 X2 X1 189A 188A 115V 115V Converting a 300 HP 1397 Drive from 460 to 230 VAC Line Input Unlike lower horsepower units, 200-300 HP 1397 Drives can be converted from 460VAC input to 230 VAC input without the use of a conversion kit.
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Start–Up and Adjustment 4–5 Figure 4.
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4–6 Start–Up and Adjustment Motor Ground Check ! ATTENTION: A megohmeter can be used for this ground check, but all conductors between the motor and the Drive must be disconnected. The megohmeter’s high voltage can damage the Drive’s electronic circuits. Disconnect all conductors between the motor and Drive before using a megohmeter for this motor ground check. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
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Start–Up and Adjustment 4–7 Table 4.
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4–8 Start–Up and Adjustment Field Supply Configuration Verify which shunt field supply has shipped with your Drive. Configuration procedures will vary depending on field supply type. ATTENTION: Field Supply configuration must be checked while making the Pre-Power Checks. If your Drive uses either the optional Enhanced Field Supply or the Regulated Field Supply, different configuration procedures are required than with the Standard Field Supply.
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Start–Up and Adjustment 4–9 Enhanced Field Supply The Enhanced Field Supply (Fig. 4.5) allows adjustment of the field voltage through hardware jumper settings and parameter adjustment. Prior to applying the Enhanced Field Supply output to the DC motor’s field windings, the output voltage must be adjusted so that it doesn’t exceed the rated motor field voltage. This procedure is described in the Enhanced Field Supply Kit Installation manual, Publication 1397-5.12. Figure 4.
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4–10 Start–Up and Adjustment Regulated Field Supply The Regulated Field Supply (Fig. 4.6) allows the motor to run above base speed (i.e. to operate in the constant horsepower range) by weakening the motor field current. Prior to applying the regulated field supply output to the DC motor’s field windings, the output current must be adjusted so that it does not exceed the rated motor field current. This procedure is described in the Regulated Field Supply Kit Installation manual, Publication 1397-5.17.
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Start–Up and Adjustment 4–11 Pre-Power Verification ! ATTENTION: Prior to energizing the Drive, it is imperative that the installation instructions in Chapter 2 and the Pre-Power checks listed in the previous section be completely accomplished. No attempt to apply power should be made if the installation is in question. Failure to properly install and configure the Drive or options could result in personal injury and/or equipment damage.
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4–12 Start–Up and Adjustment Figure 4.7 DC Motor Field Connection Location 1.5-30 HP at 230 VAC 7-110A @ 380/415 VAC 3-60 HP at 460 VAC DC Motor Armature Connection A1 DC Motor Field Connection DB Connections 1 2 3 4 F1 F2 TOP Publication 1397-5.
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Start–Up and Adjustment 4–13 Figure 4.8 DC Motor Field Connection Location 40 – 75HP at 230 VAC 265A @ 380/415 VAC 75 – 150 HP at 460 VAC TOP VIEW 1 2 3 4 DB Connections for Option Kits 45 F1 F2 DC Motor Field Connection 100 – 150 HP at 230 VAC 200 – 300 HP at 460 VAC A1 TOP VIEW A1 S2 DBR A2/S1 400 – 600 HP at 460 VAC 1 TOP VIEW 2 3 4 F1 F2 DC Motor Field Connection Publication 1397-5.
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4–14 Start–Up and Adjustment Table 4.B Motor Field Connections Drive Terminal Wire No Motor Terminal F1 ( + ) F2 ( – ) Power-On Checks Power Application ! ATTENTION: The following start-up procedure must be performed with power applied to the Drive. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Throughly read and understand the procedure before beginning.
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Start–Up and Adjustment 4–15 Table 4.C Rated Drive Voltage (No Disconnect Option) Test Points L1 to L2 L1 to L3 L2 to L3 Expected Value Measured Value Rated AC Voltage (230/380/415 /460V) Rated AC Voltage (230/380/415/460V) Rated AC Voltage (230/380/415/460V) Drives with AC Line Disconnect Apply the main power source feeding the Drive, and energize the Drive by closing the Drive’s AC line disconnect.
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4–16 Start–Up and Adjustment ! ATTENTION: Only qualified electrical personnel familiar with the construction and operation of electrical equipment and the hazards involved should install, adjust, operate, and/or service this equipment. Read and understand this section entirely before proceeding. Failure to observe this precaution could result in bodily injury or loss of life. Table 4.E provides a description of the parameters which must be properly configured prior to operating the Drive.
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Start–Up and Adjustment 4–17 Table 4.E Parameter Modification Sequence Parameter Name [Stop Mode Type] [Stop Speed Level] Par. No. P.115 P.116 Default Coast Feature Select Group [Max Motor Speed] P.041 500 RPM Setup Group Description User Setting P.115 Selects stopping mode of the Drive in response to a normal Stop command. P.116 sets the threshold speed below which the main contactor will automatically open after a ramp stop or current limit stop is asserted.
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4–18 Start–Up and Adjustment Parameter Modification Sequence (cont) Parameter Name [Encoder PPR] Par No. P.048 Default 18 PPR Setup Group Description This parameter only needs to be set if [Feedback Type] was set to Encoder. [Encoder PPR] sets the pulse tachometer pulses per revolution (PPR) from the pulse tachometer nameplate. ! [Encoder Quad] P.049 On Setup Group ATTENTION: The incorrect setting of the Encoder PPR parameter can cause an overspeed condition.
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Start–Up and Adjustment [Min Process Spd] P.043 250 RPM Setup Group [Nominal AC Freq] ! P.050 60 Hz P.051 230 VAC1 P.036 NA* P.092 3.0 Seconds 250 RPM Setup Group [Nominal AC Volts] Setup Group [CT Turns Ratio] Adv Setup [Jog Acc/Dec Time] Ref Setup Group [Jog Reference] P.093 4–19 ATTENTION: This Drive can operate at and maintain zero speed when this parameter is set to zero.
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4–20 Start–Up and Adjustment Jumper Settings The jumper settings for the 1397 Drive determine the regulator type, program protection, field settings, references for automatic and manual modes, tachometer voltage range, and armature feedback scaling. IMPORTANT: The Diagnostic Parameter group in the 1397 will display the proper jumper configuration you should use for J11, J14 and J18, based on the parameters you have previously entered.
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Start–Up and Adjustment 4–21 IMPORTANT: Jumpers are read only on powerup, so power must be cycled for a change to a jumper setting to be recognized by the Drive. To set the jumpers: 1. Remove power from the Drive. Remove the cover. Refer to Chapter 3 for cover removal. You do need to remove the HIM bracket. 2. The jumpers are located on the regulator board as shown in Figure 4.9. 3. Change the jumper settings as described in the following description and record them in the Final Setting column of Table 4.
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4–22 Start–Up and Adjustment Figure 4.
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Start–Up and Adjustment ! 4–23 ATTENTION: The user must provide external field current loss detection and inhibit Drive operation via one of the Drive interlocks when Jumper J20 is positioned to disable. Misapplication of this jumper can cause the motor to run at dangerously high speeds. Failure to observe this precaution could result in bodily injury and/or equipment damage. To detect complete loss of field current, place the jumper on pins 1 and 2 (Enable).
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4–24 Start–Up and Adjustment Setting the Source for the Anlg Reference 2 (Jumper J19, Manual Ref on board) ! ATTENTION: The Drive will not operate at the correct speed if Jumper J19 is not set to the correct position. Failure to observe this precaution could result in damage to, or destruction of, the equipment. The Manual Ref jumper (J19) determines whether the internal +10 V isolated power supply or an external +10 V source is used for Analog Reference 2.
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Start–Up and Adjustment ! 4–25 ATTENTION: The Drive will not operate at the correct speed if jumpers J11 and J14 are not set to the correct positions. Failure to observe this precaution could result in damage to, or destruction of, the equipment. The expected analog tachometer voltage range can be set to a maximum of 250 or 62V DC. Jumper J11 selects the hardware circuitry to maximize the resolution over the entire speed range. Table 4.
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4–26 Start–Up and Adjustment The HIM displays the correct position of the jumper under the Diagnostics menu [J18 Arm Fdbk Res] (P.183). Verify this jumper setting before performing the self-tuning procedure. Verify the Correct Operation of 24V I/O Inputs Table 4.J lists the standard 1397 I/O input points indicating those hardware inputs which are required for Drive operation. Some of these signals may be generated by the terminal strip or a SCANport device or HIM or both.
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Start–Up and Adjustment 4–27 Verify that the standard inputs connected to the Drive are properly terminated and produce the desired operation. If an input does not produce the desired result, remove power from the Drive and verify the installation. 1. Apply power to the Drive. 2. Coast-to-Stop Input – With the Coast Stop input in its CLOSED position (i.e. not in a coast stop condition) measure the voltage present between terminals 7 and 8 of the regulator board terminal strip.
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4–28 Start–Up and Adjustment 5. Motor Thermostat Input – If your DC Motor is equipped with a thermostat verify that it is correctly wired. Remove power from the Drive and verify that no voltage exists between either motor thermostat input terminal and ground by measuring between both terminal 13 and 14 and the Drive chassis. If voltage exists, verify motor thermostat wiring at the motor.
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Start–Up and Adjustment 4–29 NOTE: If the DC motor used for this application doesn’t possess a brush wear indicator, verify that terminals 12 and 14 of the regulator board terminal strip are jumpered (Figure 4.12). Figure 4.12 Brush Wear Option 12 Jumper here for non–wear indicator use 13 14 BRUSH WEAR MOTOR THERMOSTAT +24V Regulator Board Terminal Strip 24VDC Brush Wear Circuit 7. Other Standard Inputs – Other I/O may or may not be wired to the Drive, depending on the application.
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4–30 Start–Up and Adjustment ! ATTENTION: If encoder/tachometer wiring is incorrect, sudden and rapid acceleration may result, which can cause overspeed of the motor. Run tach & encoder checks as detailed on pages 4-33 & 4-34. Failure to observe this precaution could result in personal injury and/or damage to equipment.
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Start–Up and Adjustment 4–31 Figure 4.13 DC Motor Connections CCW Rotation F1 ( + ) F1 ( + ) (2) A1 F1 ( + ) F1 ( + ) (2) A1 A1 A1 A2 (2) (2) S1 ( – ) 45 A2 F2 ( – ) F2 ( – ) S2 F2 ( – ) F2 ( – ) Motor Bulletin 1397 Motor Bulletin 1397 ( – ) 45 Basic Stabilized Shunt Machine, CCW Rotation, Facing Commutator End Straight Shunt Machine, CCW Rotation, Facing Commutator End 1.
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4–32 Start–Up and Adjustment Figure 4.14 Clockwise (CW) Rotation F1 ( + ) A1 F1 ( + ) (2) A1 A2 (2) ( – ) 45 A2 F2 ( – ) F2 ( – ) Motor(1) Bulletin 1397 Straight Shunt Machine, CW Rotation, Facing Commutator End Clockwise (CW) Rotation w/ Stab Shunt Motor F1 ( + ) A1 F1 ( + ) (2) A1 A2 (2) S1 ( – ) 45 S2 F2 ( – ) F2 ( – ) Bulletin 1397 Motor(1) Basic Stabilized Shunt Machine, CW Rotation, Facing Commutator End No Feedback Device Installed (Armature Voltage Control) 1.
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Start–Up and Adjustment 4–33 Analog Tachometer Polarity Checks (Armature Voltage Control) ! ATTENTION: Prior to running polarity checks, you must provide a hardwired maintained external operator accessible coast/stop pushbutton at regulator board terminals 7 and 8 to disable the machine in case of improper operation. Uncontrolled machine operation can result if this is not done. Failure to observe this precaution could result in severe bodily injury or loss of life. 1. Verify that [Feedback Type] (P.
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4–34 Start–Up and Adjustment Pulse Encoder Polarity Checks (Regenerative Drives Only) ! ATTENTION: Prior to running polarity checks, you must provide a hardwired maintained external operator accessible coast/stop pushbutton at regulator board terminals 7 and 8 to disable the machine in case of improper operation. Uncontrolled machine operation can result if this is not done. Failure to observe this precaution could result in severe bodily injury or loss of life. 1. Verify that [Feedback Type] (P.
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Start–Up and Adjustment Autotuning 4–35 The 1397 utilizes digital speed regulator and a digital current regulator to control the DC motor. These regulators (or “loops”) may be automatically tuned by setting the appropriate tuning parameter and running the Drive when coupled to the machine (load). ! ! ! ! ATTENTION: The motor will rotate during auto-tuning. Stay clear of rotating machinery to avoid contact with rotating parts. Failure to observe this precaution could result in bodily injury.
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4–36 Start–Up and Adjustment ! Autotune Set–Up ATTENTION: Current loop tuning applies power to the motor armature and will rotate any coupled process or load. Potentially fatal voltages may be present at this time and danger of personal injury and/or equipment damage may exist due to rotation of the coupled equipment. Speed loop auto tuning will tune the Drive speed regulator based on values contained in the following parameters: [Auto Tune Bridge] (P.
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Start–Up and Adjustment 4–37 Table 4.K Application Parameters Parameter Name [Max Process Spd] Setup Group [Pos Current Lim] Par No. P.042 Default 500 RPM P.067 150% FLA P.068 150% FLA P.069 0 Adv Setup Group [Neg Current Lim] Adv Setup Group [Pos Current Lim Src] Description Final Setting The maximum speed of the drive that can be supported by the application or process. Selects the highest amount of current (% motor rated armature amps) for the forward bridge.
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4–38 Start–Up and Adjustment Application Set–Up Publication 1397-5.0 — June, 2001 There are several parameters associated with the use of the 1397 Drive for specific applications. At this point, the basic Drive control has been tuned for simple speed control. If it is desired to operate the Drive using one of the optional functions, refer to Chapter 5 for a description of the parameters associated with these functions.
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Chapter 5 Programming Parameters Introduction This chapter contains the information required to assist the user in programming the Drive for a specific application after initial start-up. Drives are shipped programmed with default values and are preconfigured for the factory installed options. The Drive parameters are divided into the following categories: Diagnostics – These parameters provide information on various test, status and alarm inputs.
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5–2 Programming Parameters Safety Precautions ! ATTENTION: Hazards of bodily injury or equipment damage are associated with many parameter settings. You must read and observe specific precautions before changing any parameter. Contact Rockwell Automation for assistance if you do not understand the hazard. Parameter Groups METERING 1–Anlg In 1 (pg. 5–14) 2–Anlg In 2 (pg. 5–14) 3–Anlg In 3 (pg. 5–14) 4–Anlg In 4 (pg. 5–15) 5–Arm Volt (pg. 5–15) 6–Cur Loop Fdbk (pg. 5–15) 7–Cur Loop Error (pg.
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Programming Parameters 5–3 Parameter Groups REFERENCE SET 84–MOP Accel Time (pg. 5–34) 85–MOP Decel Time (pg. 5–34) 86–MOP Reset Enable (pg. 5–34) 87–Preset Speed 1 (pg. 5–35) 88–Preset Speed 2 (pg. 5–35) 89–Preset Speed 3 (pg. 5–35) 90–Ref 1 Source (pg. 5–35) 91–Ref 2 Source (pg. 5–36) 92–Jog Acc/Dec Time (pg. 5–36) 93–Jog Reference (pg. 5–36) 94–Jog Off Dly Time (pg. 5–37) FEATURE SELECT 99–Min Speed Bypass (pg. 5–38) 100–Ref Ramp Bypass (pg. 5–38) 101–Current Compound (pg.
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5–4 Programming Parameters OUTPUT CONFIG 144–Anlg Out 1 Gain (pg. 5–51) 145–Anlg Out 1 Src (pg. 5–52) 146–Anlg Out 1 Zero (pg. 5–53) 147–Anlg Out 2 Gain (pg. 5–53) 148–Anlg Out 2 Src (pg. 5–54) 149–Anlg Out 2 Zero (pg. 5–55) 150–Anlg Out 3 Gain (pg. 5–55) 151–Anlg Out 3 Src (pg. 5–56) 152–Anlg Out 3 Type (pg. 5–57) 153–Anlg Out 4 Gain (pg. 5–57) 154–Anlg Out 4 Src (pg. 5–58) 155–Dig Out 1 Src (pg. 5–59) 156–Dig Out 1 Type (pg. 5–59) 157–Dig Out 2 Src (pg. 5–60) 158–Dig Out 2 Type (pg.
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Programming Parameters Adapter I/O 226–Data In A1 (pg. 5–78) 227–Data In A2 (pg. 5–78) 228–Data In B1 (pg. 5–78) 229–Data In B2 (pg. 5–78) 230–Data In C1 (pg. 5–79) 231–Data In C2 (pg. 5–79) 232–Data In D1 (pg. 5–79) 233–Data In D2 (pg. 5–79) 234–Data Out A1 (pg. 5–80) 235–Data Out A2 (pg. 5–80) 236–Data Out B1 (pg. 5–80) 237–Data Out B2 (pg. 5–80) 238–Data Out C1 (pg. 5–81) 239–Data Out C2 (pg. 5–81) 240–Data Out D1 (pg. 5–81) 241–Data Out D2 (pg. 5–81) Process Display 247–Process 1 Par (pg.
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5–6 Programming Parameters Numeric Parameter Table Table 5.
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Programming Parameters PARM 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 NAME Feedback Type Maximum Current Max Motor Speed Max Process Speed Min Process Speed Motor Field Amps Motor Arm Amps Motor Arm Volts Anlg Tach V/100 Encoder PPR Encoder Quad Nominal AC Freq Nominal AC Volts Auto Tune Type SETUP 2 SETUP 3 SETUP 4 SETUP 5 Anlg Tach Gain Anlg Tach Zero Arm Voltage Gain Arm Voltage Zero Cur Loop K–Fdbk Cur Lp Lead Freq Cur Loop
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5–8 PARM 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 Programming Parameters NAME ADV SETUP 1 ADV SETUP 2 ADV SETUP 3 ADV SETUP 4 ADV SETUP 5 MOP Accel Time MOP Decel Time MOP Reset Enable Preset Speed 1 Preset Speed 2 Preset Speed 3 Ref 1 Source Ref 2 Source Jog Acc/Dec Time Jog Reference Jog Off Dly Time REF SETUP 2 REF SETUP 3 REF SETUP 4 REF SETUP 5 Min Speed Bypass Ref Ramp Bypass Current Compound Inertia Comp
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Programming Parameters PARM 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 NAME Trim Range Trim Ref Source Trim Reference OCL ENABLE SRC FEATR SEL 1 FEATR SEL 2 FEATR SEL 3 FEATR SEL 4 FEATR SEL 5 Anlg In 1 Gain Anlg In 1 Type Anlg In 1 Zero Anlg In 2 Gain Anlg In 2 Zero Anlg In 3 Gain Anlg In 3 Type Anlg In 3 Zero Anlg In 4 Gain Anlg In 4 Zero Freq In Scale Freq In Zero IN CFG 1 IN CFG 2 IN CFG 3
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5–10 PARM 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 Programming Parameters NAME Dig Out 2 Src Dig Out 2 Type Dig Out Scale Freq Out Src Freq Out Zero Out CFG 1 Out CFG 2 Out CFG 3 Out CFG 4 Out CFG 5 Open SCR Sens Open SCR Trp Pt.
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Programming Parameters PARM 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 NAME Fault Reset Alarm Reset CPU Loading Not Used ScanPort Errors Start Mask Direction Mask Jog Mask Reference Mask Fault Reset Mask MOP Mask Logic Mask Local Mask MASKS 1 MASKS 2 MASKS 3 MASKS 4 MASKS 5 Stop Owner Start Owner Direction Owner Jog Owner Reference Owner Flt Reset Owner MOP Owner Local Owner OWNERS 2 OWNERS 3 O
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5–12 PARM 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 Programming Parameters NAME DATA OUT A2 DATA OUT B1 DATA OUT B2 DATA OUT C1 DATA OUT C2 DATA OUT D1 DATA OUT D2 ADPT IO 1 ADPT IO 2 ADPT IO 3 ADPT IO 4 ADPT IO 5 PROCESS 1 PAR PROCESS 1 SCALE PROCESS 1 TEXT 1 PROCESS 1 TEXT 2 PROCESS 1 TEXT 3 PROCESS 1 TEXT 4 PROCESS 1 TEXT 5 PROCESS 1 TEXT 6 PROCESS 1 TEXT 7 PROCESS 1 TEXT 8 PROCESS 2 PAR P
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Programming Parameters PARM 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 NAME Fld Econ Ref Fld Auto Weak Field Delta Hi Lim Fld Loss Level Fld Lp lead Freq Fld Loop Kp Fld Reference Fld Loop K–Fdbk Fld Weak Freq Fld Weaken KP Fld Weaken Level FIELD 1 FIELD 2 FIELD 3 FIELD 4 FIELD 5 OCL Fdbk Source OCL LeadLag Freq OCL LeadLag Ratio OCL LeadLag Type OCL KP OCL Lead Freq OCL Pos Limit OCL Neg Limit OCL Ramp Time O
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5–14 Programming Parameters Parameter Descriptions (By Parameter Group) This section provides a list of 1397 parameters sorted into their respective parameter groups with their associated default values, Display/Drive units, description and group designation and any applicable enums. Tunable – Parameter can be changed while the drive is running. Configurable – Parameter can only be changed when the drive is not running.
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Programming Parameters 5–15 METERING [Anlg In 4] — P.004 Only used if the I/O Expansion kit is installed. Display/Drive Units: CNTS The value representing analog input 4 (terminals 50 and 51 on the I/O Expansion board) after gain and zero have been applied. Group: Metering Parameter Type: Factory Default Output 0 Minimum Value –5369 Maximum Value 5369 [Arm Volt ] — P.005 Armature voltage value after all hardware and software scaling but before any IR compensation.
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5–16 Programming Parameters METERING [Cur Loop Ref] — P.008 The amplitude and rate limited value of the selected Current Loop Reference. Display/Drive Units: AMPS Group: Parameter Type: Factory Default: Minimum Value: Maximum Value: Metering Display/Drive Units: % Group: Parameter Type Metering Read Only – Output Factory Default: Minimum Value: Maximum Value: 0 +/– 0.10 +/– 100.0 Display/Drive Units: Group: Parameter Type AMPS Metering Factory Default: Minimum Value: Maximum Value: 0 –0.
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Programming Parameters 5–17 METERING [Jog Ramp Output] — P.012 An output that represents the jog reference value immediately after the jog ramp function.
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5–18 Programming Parameters METERING [OCL Enable TP] — P.016 The status of the outer control loop (OCL). Off indicates the OCL is disabled or held in reset (the drive is not running). On (Enabled) means it is operating.
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Programming Parameters 5–19 METERING [Spd Loop Error] — P.021 The speed loop error signal, which represents the difference between the [Spd Loop Ref] and the [Spd Loop Fdbk] signals.
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5–20 Programming Parameters METERING [Spd Loop Ref] — P.025 An output that represents the reference value to be used by the speed loop regulator in the drive.
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Programming Parameters 5–21 METERING [Speed Pot] — P.029 Analog reference value, scaled to max and min Process Speed, measured by the drive after all hardware and software scaling. Display/Drive Units: RPM Group: Metering Type: Factory Default: Minimum Value: Maximum Value: 0 –5000.0 5000.0 [Trim Output] — P.030 Shows the value of trim that will be added to speed reference[Spd Src Output] Actual Min/Max values will be determined by Motor Arm Volts (P. 046) or Max Motor Speed (P.
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5–22 Programming Parameters SETUP [CT Turns Ratio] — P.036 The drive current transformer turns ratio (Tp/Tn). See Regulator board replacement instructions for information on determining the CT TURNS RATIO. This parameter is not restored if a Restore Defaults is done.
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Programming Parameters 5–23 SETUP [Decel Time] — P.038 Selects the time it takes to decelerate from [Max Motor Speed] to 0. Smaller changes in speed take proportionately less time. Display/Drive Units: Group: Type: Factory Default: Minimum Value: Maximum Value: SECS Setup Tunable 5.0 0.1 300.
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5–24 Programming Parameters SETUP [Max Process Spd] — P.042 The maximum speed of the drive that can be supported by the application or process. [Max Process Spd] can be less than or equal to [Max Motor Speed]. If raising this value causes [Min Process Speed] to become less than 10% of [Max Process Spd], an alarm is generated.
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Programming Parameters 5–25 SETUP [Motor Field Amps] — P.044 Motor nameplate value of the rated field amps. This parameter scales the field current feedback. Minimum and maximum values are dependent on the installed supply rating. Display/Drive Units: Amps Parameter Type: Configurable Group: Setup Factory Defaut Minimum Value: Maximum Value: 0.01 amp 0.11 (4 amp) 0.28 (10 amp) 0.55 (20 amp) 4.00 (4 amp) 10.00 (10 amp) or 20.
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5–26 Programming Parameters SETUP [Motor Arm Volts] — P.046 The rated armature voltage from the motor nameplate. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: ! Configurable Setup 240 160 675 ATTENTION: The incorrect setting of this parameter can cause an overspeed condition. This parameter must be set by a qualified person who understands the significance of setting it. set the value of this parameter accurately per your application requirements.
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Programming Parameters 5–27 SETUP [Encoder Quad] — P.049 Enables or disables encoder quadrature. Encoder quadrature must be used on regenerative drives that use an encoder. Set On for a bidirectional encoder. Set Off for a unidirectional encoder.
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5–28 Programming Parameters ADV SETUP [Anlg Tach Gain] — P.057 Used to scale the analog tachometer feedback signal after it has been conditioned by the drive hardware. Typically, it will be 1.000. Display/Drive Units: Parameter Type: Tunable Group: Advanced Setup Factory Default: Minimum Value: Maximum Value: 1.000 0.750 1.250 ! ATTENTION: The incorrect setting of this parameter can cause an overspeed condition.
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Programming Parameters 5–29 ADV SETUP [Arm Voltage Zero] — P.060 Used to remove any hardware-introduced offset from the armature voltage signal. In most cases, this input will be set to zero volts. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: ! Tunable Advanced Setup 0 –200 200 ATTENTION: The incorrect setting of this parameter can cause an overspeed condition.
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5–30 Programming Parameters ADV SETUP [Cur Loop RateLim] — P.064 Minimum allowable time for selected Current Loop reference to change from zero to [Maximum Current]. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: MSEC Tunable Advanced Setup 40 1.
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Programming Parameters 5–31 ADV SETUP [Pos Cur Lim Src] — P.069 Selects the source for the positive current limit. Display/Drive Units: Parameter Range: If Register is selected, the reference is [Pos Cur Lim]. The I/O Expansion kit must be installed to use Analog In 3 (terminals 50 and 51 on the I/O Expansion board), Analog In 4 (terminals 52 and 53), or Frequency In (terminals 39, 40, and 41).
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5–32 Programming Parameters ADV SETUP [PLL Max Error] — P.071 Maximum allowable change in line period per AC line cycle. This input should only be increased when drive power is supplied by a source that cannot maintain a suitable fixed frequency output (such as an alternator) to prevent line synchronization-related faults.
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Programming Parameters 5–33 ADV SETUP [Spd Lp Lag Freq] — P.075 Lag break frequency for the lag block. If [Spd Lp Lag Type] is set to Bypass, this parameter has no effect. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: RD/S Tunable Advanced Setup 1.00 0.01 69.
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5–34 Programming Parameters REFERENCE SET [MOP Accel Time] — P.084 Only available if the I/O Expansion kit is installed. Display/Drive Units: SEC Parameter Type: Tunable Time in which the motor operated potentiometer (MOP) output can change from zero to [Max Motor Speed]. Group: Reference Set Factory Default: Minimum Value: Maximum Value: 0.1 sec. or drive accel rate, whichever is highest 1.0 sec 300.0 sec.
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Programming Parameters 5–35 REFERENCE SET [Preset Speed 1, 2 and 3] — P.87, P.88 and P.89 These parameters set up to three preset speed references when the Regulator Type jumper (J15 on the regulator board) is set for the speed/voltage control loop or current reference when J15 is set to current.
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5–36 Programming Parameters REFERENCE SET [Ref 2 Source] — P.091 Selects the source of external reference 2.
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Programming Parameters 5–37 REFERENCE SET [Jog Off Dly Time] — P.094 Sets the amount of delay from releasing the Jog until the drive contactor opens. Allows repeated jogging without cycling the contactor. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: SEC Configurable Reference Set 1 0 10 Publication 1397-5.
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5–38 Programming Parameters FEATURE SELECT [Min Speed Bypass] — P.099 Disables the [Min Process Spd] limit when “ON”. When “Off” the [Min Process Spd] is the lower limit. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: ! Numeric/Text Selectable Feature Select 0 0 = Off 1 = On ATTENTION: This drive can operate at and maintain zero speed when this parameter is set to on.
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Programming Parameters 5–39 FEATURE SELECT [Inertia Comp Src] — P.102 Sets the source of the inertia compensation signal. Internal uses [Normal Inertia] and [Maximum Current] params to determine amount of inertia compensation.
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5–40 Programming Parameters FEATURE SELECT [Monitor 1 Source] — P.104 Selects the signal that drives monitor 1.
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Programming Parameters 5–41 FEATURE SELECT [Monitor 2 Delay] — P.106 The delay time in seconds for the monitor 2 circuit. Refer to the Level Detectors block diagram (A.12) for additional Information. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: SECS Tunable Feature Select 1.0 seconds 0 seconds 30.
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5–42 Programming Parameters FEATURE SELECT [Monitor 2 Level] — P.108 The threshold for monitor 2. Refer to the Level Detectors block diagram (Fig. A.12) for additional information. Display/Drive Units: Default Setting: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: % 10.0% Tunable Feature Select 10.0% 0.1% 100.0% The parameter range for the level detector is automatically rescaled for speed or current based on the input selected by [Monitor 2 Source].
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Programming Parameters 5–43 FEATURE SELECT [S-Curve Rounding] — P.111 Rate of change (positive or negative) of acceleration and deceleration to smooth the Speed Loop Ramp output. For example, if equal to 20, then 40 % of the acceleration and deceleration time will be spent smoothing and the remainder will be a linear ramp.
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5–44 Programming Parameters FEATURE SELECT [AutoTune Fld Rng] — P.113 Set to the ratio of [Max Motor Speed] and motor base speed = 1.00 when no field weakening is used. Applies to speed loop autotuning only. The higher the value, the faster the motor speed. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Tunable Feature Select 1.00 0.90 5.
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Programming Parameters 5–45 FEATURE SELECT [Trim Mode Type] — P.117 Selects the type of trim mode to be used by the drive: Display/Drive Units: Parameter Range: D No Trim D Incremental D Proportional — Allows multiple drive sections with a common reference to operate and ramp at different values. Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric/Text 0 = No Trim 1 = Incremental 2 = Proportional Tunable Feature Select 0 0 2 Proportional is a type of draw.
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5–46 Programming Parameters FEATURE SELECT [Trim Reference] — P.120 Drive register to manually set the trim reference value used by the drive. Display/Drive Units: % Parameter Range: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: ± 100.
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Programming Parameters 5–47 INPUT CONFIG [Anlg In 1 Gain] — P.127 Used to scale the analog input 1 signal after it has been conditioned by the drive hardware. Typically, it will be 1.000. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric Tunable Input Cong 1.000 0.750 2.
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5–48 Programming Parameters INPUT CONFIG [Anlg In 2 Zero] — P.131 Removes any hardware introduced offset from the analog reference signal. Typically, it will be 0. Display/Drive Units: Parameter Range: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric – 200 to + 200 Tunable Input Config 0 –200 200 Display/Drive Units: Group: Numeric Input Config Parameter Type Tunable Factory Default: Minimum Value: Maximum Value: 1.000 0.750 2.
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Programming Parameters 5–49 INPUT CONFIG [Anlg In 3 Zero] — P.134 Only used if the I/O Expansion kit is installed. Adjusts the zero point of analog input 3 (terminals 50 and 51 on the I/O expansion board) to remove any offset that might exist on the input. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric Tunable Input Config 0 –200 200 To adjust the zero point, make small changes to this parameter until [Anlg In 3] (P.
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5–50 Programming Parameters INPUT CONFIG [Freq In Zero] — P.138 Only used if the I/O Expansion kit is installed. Specifies the minimum input frequency. This is the frequency that corresponds to a value of zero. If the input frequency drops below the frequency specified by this input parameter, the resulting digital value remains zero (it will not go negative). Publication 1397-5.
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Programming Parameters 5–51 OUTPUT CONFIG [Anlg Out 1 Gain ] — P.144 Scales the Analog Output Signal at the regulator board terminal strip. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric Tunable Output Config 1.00 0.100 1.900 Publication 1397-5.
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5–52 Programming Parameters OUTPUT CONFIG [Anlg Out 1 Src] — P.145 Selects the drive testpoint that will source meter output 1 (terminals 24 and 25 on the regulator board).
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Programming Parameters 5–53 OUTPUT CONFIG [Anlg Out 1 Zero] — P.146 Removes any hardware-introduced offset from the Analog 1 output signal at the regulator board terminal strip. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric Tunable Output Config 0 –200 200 Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric Tunable Output Config 1.000 0.100 1.900 [Anlg Out 2 Gain] — P.
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5–54 Programming Parameters OUTPUT CONFIG [Anlg Out 2 Src] — P.148 Selects the drive testpoint that will source meter output 2 (terminals 25 and 26 on the regulator board).
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Programming Parameters 5–55 OUTPUT CONFIG [Anlg Out 2 Zero] — P.149 Removes any hardware-introduced offset from the Analog 2 output signal at the regulator board terminal strip. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric Tunable Output Config 0 –200 200 Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: VDC Tunable Output Config 1.00 0.500 1.300 [Anlg Out 3 Gain] — P.
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5–56 Programming Parameters OUTPUT CONFIG [Anlg Out 3 Src] — P.151 Only used if the I/O Expansion kit is installed. Selects the signal used to drive analog output 3 (terminals 54 and 55 on the I/O Expansion board). When the analog output is at its maximum value, the selected signal is at its full scale value.
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Programming Parameters 5–57 OUTPUT CONFIG [Anlg Out 3 Type] — P.152 Only used if the I/O Expansion kit is installed. Selects the type of signal to be generated by analog output 3 (terminals 54 and 55 on the I/O Expansion board). This setting must match the settings of jumpers J14 and J15 on the I/O Expansion board.
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5–58 Programming Parameters OUTPUT CONFIG [Anlg Out 4 Src] — P.154 Only available if the I/O Expansion kit is installed. Display/Drive Units: Parameter Range: Selects the signal used to drive analog output 4 (terminals 56 and 57 on the I/O Expansion board). When the analog output is at its maximum value, the selected signal is at its full scale value.
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Programming Parameters 5–59 OUTPUT CONFIG [Dig Out 1 Src] — P.155 Only available if the I/O Expansion Kit is installed. Display/Drive Units: Parameter Range: Selects the signal that drives digital output 1 (terminals 66 and 67 on the I/O Expansion board).
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5–60 Programming Parameters OUTPUT CONFIG [Dig Out 2 Src] — P.157 Only used if the I/O Expansion Kit is installed. Selects the signal used to drive digital output 2 (terminals 68 and 69 on the I/O Expansion board). Display/Drive Units: Parameter Range: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric/Text 0 = Monitor1 Out 1 = Monitor2 Out 2 = In Cur Limit 3 = Drive Ready Configurable Output Config 1 0 3 ATTENTION: This output is intended for use as an indication.
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Programming Parameters 5–61 OUTPUT CONFIG [Freq Out Source] — P.160 Only used if the I/O Expansion kit is installed. Selects the signal that drives the frequency output (terminals 42, 43, and 44 on the I/O Expansion board). When the frequency output is at its maximum value, the selected signal is at its full scale value.
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5–62 Programming Parameters OUTPUT CONFIG [Freq Out Zero] — P.161 Only used if the I/O Expansion kit is installed. The frequency generated when the signal driving the frequency output is zero. If the signal goes negative, the frequency output maintains the frequency set by this parameter. Display/Drive Units: Parameter Range: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: kHz 2.0 to 250.0 kHz Configurable Output Config 2.0 kHz 2.0 kHz 250.
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Programming Parameters 5–63 DIAGNOSTICS [Open SCR Trip Pt] — P.168 Open SCR trip threshold. Extremely unusual load conditions or severe current loop instability can cause nuisance open SCR faults. Increasing this input will increase the tolerance of such disturbances. Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: % Tunable Diagnostics 800 800 4000 [Phase Tst Delta] — P.
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5–64 Programming Parameters DIAGNOSTICS [Armature Delta] — P.172 Shows the actual firing angle (in µs).
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Programming Parameters 5–65 DIAGNOSTICS [Field Ref TP] — P.176 Field current reference testpoint. It is the limited value of [Field Reference] or the field economy reference — when [Field Econ Active] is On. Refer to the Field Control Loop (Dia A.10) block diagram for additional information. Display/Drive Units: Parameter Range: Group: Factory Default: Minimum Value: Maximum Value: AMPS N/A Diagnostics 0 -0.
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5–66 Programming Parameters DIAGNOSTICS [J11 Tach V Scale] — P.180 Position in which to set J11 hardware jumper based on the values of [Max Motor Speed] and [Anlg Tach V/1000]. This is a READ ONLY parameter. Set Jumper J11 to the drive determined value that is displayed. Display/Drive Units: Parameter Range: Group: Factory Default: Minimum Value: Maximum Value: Numeric/Text Low, High Diagnostics Read Only 0 –1920 1920 [J14 Tach V Range] — P.
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Programming Parameters 5–67 DIAGNOSTICS [J20 Fld Loss Det] — P.184 Indicates the position of hardware jumper Field Loss Detect, which enables or disables field current loss detection. This jumper is only read on powerup. This jumper is not used if a field current regulator is installed.
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5–68 Programming Parameters DIAGNOSTICS [Encoder Kit] — P.187 Indicates the presence of an encoder kit. Display/Drive Units: Parameter Range: Group: Parameter Type: Factory Default: Minimum Value: Maximum Value: Numeric/Text 0 = Not Installed 1 = Installed 2 = Failed Diags Diagnostics Read Only 0 0 2 Display/Drive Units: Parameter Type: Group: Factory Default: Minimum Value: Maximum Value: Numeric/Text Read Only Diagnostics 1.0x 1.04 1.
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Programming Parameters 5–69 DIAGNOSTICS [Logic Status] — P.190 Displays the logic condition. A typical value at power up would be 0000000000000101 (i.e. drive is ready, not running, forward direction commanded, no accel/decel, no alarm, no fault etc.). Bit Definition Status 0 Enabled 1=Enabled 1 Running 1=Running 2 Command Dir 1=Forward 3 Actual Direction 1=Forward 4 Acceleration 1=Accelerating 5 Deceleration 1=Decelerating 6 Warning 1=Warning 7 Fault 1=Faulted 8 At Ref (speed) 1=At Ref.
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5–70 Programming Parameters DIAGNOSTICS [AC Line Voltage] — P.193 Shows AC line voltage as measured by the drive.
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Programming Parameters 5–71 DIAGNOSTICS [Alarm Reset] — P.197 Allows resetting of the fault or alarm through the HIM. Display/Drive Units: Parameter Range: Numeric/Text 0 = Ready 1 = Reset Parameter Type: Group: Minimum Value: Factory Default: Maximum Value: Read Only Diagnostics 0 0 1 Note: Analog input 2 (terminals 52 and 53 on the I/O Expansion board) only accepts a ±10 V DC input signal and cannot be changed. [CPU Loading] — P.198 Shows the amount in % that the CPU is busy.
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5–72 Programming Parameters MASKS [Start Mask] — P.201 This parameter controls which adapters can issue Run commands. Display/Drive Units: Parameter Range: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value: Numeric/Text Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5 6 = Adapter 6 Read & Write Masks 0000000000000000 0000000001111111 0000000001111111 [Direction Mask] — P.
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Programming Parameters 5–73 MASKS [Reference Mask] — P.204 This parameter controls which adapters can select an alternate reference.
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5–74 Programming Parameters MASKS [Logic Mask] — P.207 This parameter determines which adapters can control the drive. If the bit for an adapter is set to “0”, the adapter will have no control functions except for stop. In addition, the adapter can be removed from the drive while power is applied without causing a serial fault.
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Programming Parameters 5–75 OWNERS [Stop Owner] — P.214 This parameter displays which adapters are presently issuing a valid stop command. Display/Drive Units: Parameter Range: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value: Numeric/Text Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5 6 = Adapter 6 Read Only Owners 00000000000000000 00000000000000000 0000000001111111 [Start Owner] — P.
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5–76 Programming Parameters OWNERS [Jog Owner] — P.217 This parameter displays which adapters are presently issuing a valid jog command. Display/Drive Units: Parameter Range: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value: Numeric/Text Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5 6 = Adapter 6 Read Only Owners 0000000000000000 0000000000000000 0000000001111111 [Reference Owner] — P.218 Shows current reference owner.
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Programming Parameters 5–77 OWNERS [Flt Reset Owner] — P.219 This parameter displays which parameter is currently resetting a fault. Display/Drive Units: Parameter Range: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value: Numeric/Text Bit # Enum Text 0 = Terminal Block 1 = Adapter 1 2 = Adapter 2 3 = Adapter 3 4 = Adapter 4 5 = Adapter 5 6 = Adapter 6 Read Only Owners 0000000000000000 0000000000000000 0000000001111111 [MOP Owner] — P.
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5–78 Programming Parameters Adapter I/O [Data In A1] — P.226 This parameter displays the parameter number to which PLC output data table information will be directly written during PLC operation.
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Programming Parameters 5–79 Adapter I/O [Data In C1] — P.230 This parameter displays the parameter number to which PLC output data table information will be directly written during PLC operation.
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5–80 Programming Parameters Adapter I/O [Data Out A1] — P.234 This parameter displays the parameter number whose value will be written into the PLC input data table during PLC operation.
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Programming Parameters 5–81 Adapter I/O [Data Out C1] — P.238 This parameter displays the parameter number whose value will be written into the PLC input data table during PLC operation.
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5–82 Programming Parameters Process Display [Process 1 Par] — P.247 This parameter should be set to the number of the parameter whose scaled value will be displayed on Line 1 of the HIM Display Panel. Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value: Numeric/Text Read & Write Process Display 0 5 308 Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value: Numeric/Text Read & Write Process Display –32768 1.
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Programming Parameters 5–83 Process Display [Process 1 Text 3] — P.251 Sets the “User Units” description for the value determined by [Process 1 Par] and [Process 1 Scale]. The 8 character description will be shown on line 1 of the display.
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5–84 Programming Parameters Process Display [Process 1 Text 7] — P.255 Sets the “User Units” description for the value determined by [Process 1 Par] and [Process 1 Scale]. The 8 character description will be shown on line 1 of the display.
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Programming Parameters 5–85 Process Display [Process 2 Text 1] — P.259 Sets the “User Units” description for the value determined by [Process 2 Par] and [Process 2 Scale]. The 8 character description will be shown on line 2 of the display.
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5–86 Programming Parameters Process Display [Process 2 Text 5] — P.263 Sets the “User Units” description for the value determined by [Process 2 Par] and [Process 2 Scale]. The 8 character description will be shown on line 2 of the display.
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Programming Parameters 5–87 Field [E–Fld Volts Adj] — P.272 Only used if enhanced field supply option is installed. Adjusts the field output voltage.
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5–88 Programming Parameters Field [Fld Auto Weak] — P.275 Only used if the Field Current Regulator Kit is installed. Enables or disables field weakening by the field control loop. When it is disabled, the field current PI block high limit is fixed at 180°. If [Feedback Select] is set to [Armature Volt], this is automatically set to [Disabled] and cannot be changed.
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Programming Parameters 5–89 Field [Fld Loss Level] — P.277 Only used if the Field Current Regulator Kit is installed. The value that is compared to [Field Feedback] to check for field loss. [Fld Loss Level] is set as a percentage of [Motor Field Amps]. It is usually set to 85% of the motor nameplate value of field weaken. Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value Refer to [Field Econ Ref] for additional information.
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5–90 Programming Parameters Field [Field Reference] — P.280 Only used if the Field Current Regulator kit is installed. Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value AMPS Tunable Field 0.00 0.00 128.0 Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value Tunable Field 0.90 1.00 1.100 Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value RD/S Tunable Field 0.00 rad/sec 0.30 rad/sec 282.
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Programming Parameters 5–91 Process PI [OCL Fdbk Source] — P.290 Selects whether the outer control loop (OCL) feedback signal is obtained from an I/O Expansion kit analog input or from an eight-sample average of the current minor loop (CML) feedback signal. Display/Drive Units: Parameter Range: Selecting [Cur Lp Fdbk] allows an outer current loop to be implemented.
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5–92 Programming Parameters Process PI [OCL LeadLag Ratio] — P.292 The ratio between the low break frequency and high break frequency of outer control loop lead/lag. The settings of this parameter and the [OCL LeadLag Freq] determine the high break frequency. Display/Drive Units: Parameter Range: Numeric/Text 2 to 20 Default Setting: 10 Parameter Type: Tunable Refer to the [OCL LeadLag Freq] parameter and block diagram for additional information.
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Programming Parameters 5–93 Process PI [OCL Lead Freq] — P.295 The lead break frequency of the proportional integral (PI) block of the outer control loop. If the OCL is configured as a type 1 position regulator, set equal to 0.00 (proportional only). Display/Drive Units: Parameter Range: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value RD/S 0.00 to 141.37 rad/sec Tunable Process PI 0.00 1.00 rad/sec 141.
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5–94 Programming Parameters Process PI [OCL Ramp Time] — P.298 The ramp time for the outer control loop reference. Sets the minimum amount of time for the OCL S-curve output to change from 0 to full scale and vice versa. If set to 0.0, the ramp block is bypassed. Note: If the ramp block is bypassed, rapid speed change can result. Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value SEC Tunable Process PI 0.0 sec. 10.0 sec. 300.0 sec.
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Programming Parameters 5–95 Process PI [OCL Ref Rounding] — P.300 Specifies the amount of reference smoothing (rounding) for the outer control loop. It is set as a percentage of the [OCL Ramp Time]. Rounding is performed at the beginning and end of an OCL reference change.
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5–96 Programming Parameters Process PI [OCL Trim Range] — P.302 The trim range for the outer control loop. This specifies the amount of control the outer control loop output signal has on the speed/voltage loop reference. It is set as a percentage of [Max Process Speed]. Refer to the [OCL Lead Freq] block diagram for additional information. Display/Drive Units: Parameter Type: Group: Minimum Value: Factory Default: Maximum Value % Tunable Process PI 0.0% 0.0% 100.
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Programming Parameters Parameters (Alphabetical) 5–97 This table provides an alphabetized list of 1397 parameters with the associated page number reference for full parameter descriptions. Name No. See Page: Name No.
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5–98 Programming Parameters Name No. See Page: Name No.
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Programming Parameters Name No. See Page: Name No.
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5–100 Programming Parameters Hidden Parameters The parameters shown in the following table are unused and are hidden in 1397 Drives with V 1.XX or greater firmware. These parameters are for future expansion of functions in the Drive and have no effect on Drive operation. These parameters are neither visible nor accessible through the HIM. When using DriveTools or DeviceNet manager, however, all parameters can be seen (even ones marked as hidden). While visible, they are not functional.
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Chapter 6 Troubleshooting Introduction Chapter 6 provides a guide to help you troubleshoot the 1397 Drive. Included is a listing and description of the various Drive faults and alarms with possible solutions, when applicable. ! ATTENTION: Only qualified personnel familiar with the 1397 Drive and associated machinery should perform troubleshooting or maintenance functions on the Drive. Failure to comply may result in personal injury and/or equipment damage.
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6–2 Troubleshooting ! HIM Fault Display ATTENTION: The [CT Turns Ratio] (Param 36) is used in the calculation of the burden resistor value. Do not adjust/change the value of this parameter from its factory set value unless you are replacing the regulator board. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Refer to Chapter 5 if the CT Turns Ratio value needs to be changed from the factory supplied value.
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Troubleshooting 6–3 Table 6.A 1397 Fault Descriptions Fault No. 001 Fault Name “IET Overcurrent” 002 “Tachometer Loss” 003 “Overspeed Fault” 004 “Fld Current Loss” 005 “Sustained Overld” 006 “Blower Starter” 007 “Open Armature” Description Action Armature current instantaneously exceeded 180% of [Maximum Current] (P.040) Possibly due to: • Incorrect armature current feedback scaling Check the motor and all thyristors.
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6–4 Troubleshooting Fault No.
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Troubleshooting Fault No. 023 Fault Name “SCR #13 Open Flt” Description Indicates SCR number 13 is non–operational 024 “SCR #14 Open Flt” Indicates SCR number 14 is non–operational 025 “SCR #15 Open Flt” Indicates SCR number 15 is non–operational 026 “SCR #16 Open Flt” Indicates SCR number 15 is non–operational 027 “Multi SCR’s Open” One or more thyristor (SCR) is not carrying an equal load possibly due to: • Disconnected, loosely connected or damaged thyristor gating circuit.
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6–6 Troubleshooting Fault No. 085 Fault Name “Main Contactor” 086 “Power Failure” 087 “NVM Checksum Flt” 088 “Fault Log Error” 089 “Invalid Field” 090 “Fld Fdbk Offset” 091 “uP HW/SW Fault” 100–599 “Microbus Fault” 600–699 “Memory Fault” 700–749 “uP Hardware Flt” 750–799 “uP Exception Flt” Publication 1397-5.0 — June, 2001 Description Action The main (FN) contactor did not open following a run or jog.
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Troubleshooting Alarms 6–7 Table 6.B presents a listing and description of the Drive alarms. CTB = Control Terminal Block in the following table. Table 6.B Alarm Conditions Alarm No.
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6–8 Troubleshooting Alarm No. 050 Alarm Name “CML Fdbk Scaling” Description Armature current feedback could not be scaled properly based on the values entered for Motor Arm Amps (P. 045) and Maximum Current (P.040). Verify that CT Turns Ratio (P.036) has been set to the value shown in the user manual that corresponds to your drive type. 051 “Low Min Speed” The Min Process Spd (P. 043) value is less than 10% of the Max Process Spd (P. 042) value. This alarm will not be triggered on power–up.
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Appendix A Firmware Block Diagrams Figure A.1 Standard Inputs Analog Input 1 (+) CTB–19 (–) CTB – 20 Anlg In1 Zero (P. 129) Anlg In1 Type (P. 128) ANALOG INPUTS Anlg In1 Gain (P. 127) Max Motor Speed (P. 041) To Any Switch Selection Labeled “ANLG IN 1” HI SOFTWARE SCALING A/D LIMIT LO MAX MOTOR SPEED – Max Motor Speed 0 Anlg In 1 Type (P. 128) +/– 10V 0 – 10V 4 – 20 mA 10 – 50 mA DRAW PERCENT OUT Max Motor Speed (P. 041) Analog In2 Zero (P.
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A–2 Firmware Block Diagrams Figure A.2 I/O Expansion Inputs Digital Inputs (n = 1–5): n = 1 CTB–59 (Preset Speed Select B) n = 2 CTB–60 (Preset Speed Select A) n = 3 CTB–62 (MOP Decrement) n = 4 CTB–63 (MOP Increment) n = 5 CTB–64 (OCL Enable) +24VDC at CTB–14 (regulator board) and CTB–61 (I/O Expansion board) (EXP I/O Dig In) P. 195) To function specified by digital input (n) MOP Reset Enable ( P.
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Firmware Block Diagrams A–3 Figure A.3 Speed/Trim Reference Select Anlg In 1 (P. 001) From Standard Inputs Block Diagram From SCANport PRESET SPEED 1 PRESET SPEED 2 PRESET SPEED 3 REF 1 MOP Output (P. 015) Anlg In 3 (P. 003) From I/O Expansion Inputs Block Diagram Ref 1 Source (P. 090) Speed Pot (P. 029) Ref 2 Source (P. 091) Anlg In 4 (P. 004) REF 2 Freq In (P. 011) Adapter 1–6 ADAPTER 1–6 Preset 1 (P. 087) PRESET 1 Preset 2 (P. 088) PRESET 2 Preset 3 (P.
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A–4 Firmware Block Diagrams Figure A.4 Speed Reference Ramp SPD Src Output (P. 026) LIMIT From Speed Reference Source Select Block Diagram + PROPORTIONAL 0 *NO TRIM OFF EN – RAMP STOP COMMAND ON TRIM DRAW PERCENT Min Process Speed Min Speed (P. 043) Bypass (P. 099) Trim Output (P. 030) From Speed Reference Source Select Block Diagram Forward/Reverse Command MIN Trim Mode Type (P. 117) INCREMENTAL MAX Draw Percent Out (P. 009) Reverse Disable (P. 110) Decel Time (P.
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Firmware Block Diagrams A–5 Figure A.5 Outer Control Loop OCL Ref Rounding (P. 300) *REGISTER OCL Reference (P. 299) ANLG IN 3 From I/O Exp Inputs Block Diagram OCL Ref Source (P. 301) OCL Reference TP (P. 020) KP HI INTV SCURVE –OCL–enable (from below) FREQUENCY IN + RST\ ADAPTOR 1–6 From SCANport OCL Ramp Output (P. 019) JERK ANLG IN 4 OCL Pos Limit (P. 296) OCL Kp (P. 294) DEC INTV ACC – RST\ –OCL– WLD LO enable (from below) OCL Lead Freq (P. 295) 2> Ramp Time (P.
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A–6 Firmware Block Diagrams Figure A.6 Speed Reference Mode Select OCL Output (P. 018) From Outer Control Loop Block Diagram Max Motor Speed (P. 041) Spd Ramp Output (P. 028) HI From Speed Reference Ramp Block Diagram + (CML FEEDBACK) 8 sample average Software Scaling + OFF OFF – Cur Compound TP (P. 173) Jogging Active LO 0 0 ON Spd Loop Ref (P. 025) Jog Ramp Output (P. 12) Jog Command ON OFF RATELIM EN Forward/Reverse Command ACC DEC Jog Acc/Dec Time (P.
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Firmware Block Diagrams A–7 Figure A.7 Speed Loop Pos Cur Lim Src (P. 069) *REGISTER Pos Current Lim (P. 067) ANALOG IN 3 From I/O Exp. Inputs Block Diagram To CML Reference Block Diagram ANALOG IN 4 FREQUENCY IN ADAPTOR 1–6 From SCANport Spd Lag Freq (P. 075) Spd Loop Error (P. 021) Spd Loop Ref (P. 025) From Speed Reference Mode Select Block Diagram + Spd Loop Kp (P. 078) WLG LAG – OFF Spd Lp Lag Type (P. 076) KP Spd Loop Lag Out (P.
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A–8 Firmware Block Diagrams Figure A.8 Current Minor Loop Reference Positive current limit from Speed Loop Block Diagram From Speed/Trim Reference Select Block Diagram J15 Reg Type (P. 182) Torque Reference (P. 031) CURRENT/TORQUE From Speed Loop Block Diagram + + Software Scaling ACC/DEC Inertia Comp Ref (P. 122) *REGISTER INTERNAL From I/O Exp. Inputs Block Diagram From SCANport RATELIM LO Spd Loop Output (P. 024) Normal Inertia Maximum Current (P. 109) (P.
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Firmware Block Diagrams A–9 Figure A.9 Current Minor Loop Cur Loop Ref (P. 008) From Current Minor Loop Reference Block Diagram Current Loop Kp (P. 063) DIFF + ARM DELTA (P. 172) DRIVE TEST MODE KP IN PI OUT PHASE FIRING LOGIC KI ARM PHASE FIRE Cur Loop Fdbk (P. 006) ADAPTIVE GAIN LOGIC OUT MUL GAIN IN RATE LIM Cur Lp Lead Freq (P. 062) S6/S6R POWER UNIT 3 – Phase AC Line A1 A2 CT TURNS RATIO (P.
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A–10 Firmware Block Diagrams Figure A.10 Field Control Loop Fld Loop KP (P. 279) Motor Field Amps (P. 044) Field Ref TP (P. 176) Fld Econ Active (P. 175) HI Field Reference (P. 280) KP + LO – LO FIELDPHASE FIRING LOGIC HI GAIN 100 SOFTWARE SCALING A/D GAIN MUL Motor Field Amps (P. 044) Fld Weaken Level (P. 284) Fld Delta HI Lim (P. 276) Fld Loop K Fdbk (P. 281) + LO + SOFTWARE SCALING WLD ENABLED DISABLED Fld Weak Lead Freq (P. 282) Fld Weaken KP (P. 283) IR Compensation (P.
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Firmware Block Diagrams A–11 Figure A.
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A–12 Firmware Block Diagrams Figure A.
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Firmware Block Diagrams A–13 Figure A.
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A–14 Firmware Block Diagrams This Page Intentionally Blank Publication 1397-5.
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Appendix B CE Conformity EMC Compliance This appendix provides information on installing 1397 Drives for compliance with European Union Electromagnetic Compatibility (EMC) Standards. It covers: D Requirements for standards compliance D Guidelines on installing the AC mains filter and inductor D Instructions on how the Drive must be installed, wired, and grounded for compliance. These instructions are in addition to the normal installation instructions.
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B–2 CE Conformity The degree of enclosure does not play a significant role in the containment of RF emissions. The cabinet can have ventilation louvers or openings for fans and filters. None of these openings however, can be located within a zone 10 inches above and below the height of the Drive, as shown in Figure B.1. Selecting an AC Line Filter – AC line filters limit the conducted electromagnetic emissions to the AC power mains from the 1397 Drives. Tables B.A thru B.
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CE Conformity B–3 Table B.C AC Line Filter Model Numbers 3 to 300HP @ 460 VAC HP Rating 3 5 7.
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B–4 CE Conformity Mounting the Equipment Mount all electronic and electromagnetic components, including the Drive and the line filter, firmly to the base mounting panel. The mounting panel must have good conductivity, as described in the paragraph Selecting a Mounting Panel and Electrical Cabinet.
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CE Conformity B–5 Figure B.2 Filter Dimensions 3DF4353 and 3DF4354 Filter Dimensions 3DF4355 Filter Dimensions Publication 1397-5.
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B–6 CE Conformity Figure B.2 cont. Filter Dimensions 3DF4357 Filter Dimensions 3DF4359 Filter Dimensions Publication 1397-5.
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CE Conformity B–7 Figure B.3 Side Mounting the 3DF4359 Filter in the L Bracket Mounting the AC Line Inductor – Note: Many inductors are coated with varnish. Any varnish on the mounting area must be removed to ensure conductivity. See the manufacturer’s documentation for additional mounting instructions. Publication 1397-5.
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B–8 CE Conformity Grounding Requirements Star grounding must be used and must provide traditional product safety grounds, such as high current, low frequency, and high frequency noise control. System Power Ground – The common power distribution system found in European countries includes the grounded neutral of the WYE transformer, as shown in Figure B.4. This fourth wire provides the system ground for the electrical equipment and a return path for ground current.
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CE Conformity B–9 Figure B.5 Termination of Shielded Cables using a Termination Fitting Shielded Cable Shielded Cable Strip Outer Layer of ShieldĆ ing as shown Figure B.6 Termination of Shielded Cables using a Termination Bracket Strip Outer Layer of Shield as shown Shielded Cable When using a conduit termination fitting to terminate the shield or rigid conduit, the area around the entry hold must be free of paint and protected from corrosion. Publication 1397-5.
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B–10 CE Conformity System ground must be extended to all connected enclosures and components by running a ground conductor with the power and signal conductors to these enclosures and components, as shown in Figure B.7. Follow the electrical cabinet guidelines described in this Appendix for all remote electrical enclosures. Figure B.
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CE Conformity B–11 Internal Wiring Guidelines – All cables and wires must be run as closely to the panel as possible. AC, DC and control wires should be stacked and run as shown in Figure B.8. Figure B.
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B–12 CE Conformity Wiring the AC Line Inductor – Install the Line Inductor between the line filter and the AC power input of the 1397 Drive as shown in Figure B.9. Wiring the Motor – Field and armature circuit wiring that is internal to the electrical cabinet must be: D Separated from all other wiring on the panel D As close to the ground plane as possible. This is especially important if an inverting fault breaker or dynamic braking circuit is part of the armature circuit.
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CE Conformity B–13 Dynamic Braking Kit – The Standard dynamic braking resistor kits can be installed on the top of the electrical cabinet either in an expanded sheet metal enclosure or solid plate enclosure without impact on compliance. The kit enclosure can be used for the resistors and dynamic braking circuit. The DC motor armature leads to the resistor enclosure are to be dressed close to the mounting panel as shown in Figure B.8.
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B–14 CE Conformity Figure B.10 Typical 1397 Wiring for EMC Compliance With I/O Expansion Board Installed 1397 Drive Publication 1397-5.
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CE Conformity B–15 V W U N Figure B.11 Typical 1397 Wiring Diagram for EMC Compliance with Dynamic Braking Kit installed FUSE CNTL XFMR 1397 Drive Publication 1397-5.
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B–16 CE Conformity End of Appendix Publication 1397-5.
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Appendix C Derating High Ambient Temperature Conditions The watts loss values provided in Table C.A is based on 40 degree C ambient and allow a 15 degree rise to 55 degree C (internal). If your application conditions require the enclosure to be mounted in a higher than 40 degree C ambient temperature, use Table C.B to derate the cabinet heat dissipation capacity. Table C.A 1397 Three Phase DC Drive Heat Dissipation (Watts Loss) HP Rating 230V 460V 5 7.
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C–2 Derating Derating for High Altitude Altitude is also a factor in enclosure heat dissipation capability. All heat dissipation capacities in Table C.A are based on an altitude of 3300 feet (1000 meter) or less. At higher altitudes, air density, fan efficiency, and heat transfer efficiency are all decreased. Derate the heat dissipation capacity of the enclosure by 3% for each additional 1000 feet above 3300 feet.
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Appendix D Using SCANport Capabilities Chapter Objectives This appendix provides information for changing the default configuration to customize the way SCANport works for you. This Topic Starts on page: D1 D3 D–5 D–5 Understanding the Logic Status parameter Configuring the SCANport controls Setting the loss of communications fault Using the SCANport I/O image Logic Status Parameter [Logic Status] (P. 190) on the 1397 Drive provides a record of which functions are currently executing.
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D–2 Using SCANport Capabilities You can attach any combination of Human Interface Modules (HIMs), Graphic Programming Terminals (GPTs), and/or SCANport gateway communications modules to any of the six SCANports. You can access ports 1 and 2 directly from the regulator board. To access ports 3, 4, and 5, you need to plug a Port Expander into port 2. Normally, port 1 is connected to a HIM. The terminal block is always present. On the 1397 Drive, there is no direct access to Port 6.
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Using SCANport Capabilities Configuring the SCANport Controls D–3 SCANport consists of two parts: control and analog I/O. The SCANport controls are functions that control the motor, such as start, stop, and jog. The control can come from up to six SCANport devices and one Terminal Board simultaneously. The control is based on an ownership mechanism that allows certain functions to have only one owner and other functions to have multiple owners.
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D–4 Using SCANport Capabilities If this bit is set: The owner is: Terminal Block SCANport device 1 SCANport device 2 SCANport device 3 SCANport device 4 SCANport device 5 SCANport device 6 0 1 2 3 4 5 6 NOTE: Bit 7 is not used in this application. NOTE: The SCANport device number is determined by the SCANport connection it is plugged into. Masking Control Functions – Control functions can be masked. This allows you to enable or disable a control function for all or some of the devices.
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Using SCANport Capabilities Setting the Loss of Communications Fault D–5 You can specify how you want to be notified if SCANport loses the connection to a port. If you want a communications loss to be: Then: Set appropriate bit in LogicMask (p. 207) corresponding to the SCANport device number or set Control Logic to enabled. Clear appropriate bit in Logic Mask (p. 207) corresponding to the SCANport device number, or set Control Logic disabled.
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D–6 Using SCANport Capabilities Within the 1397 Drive, the I/O image table resembles the following: Logic Command Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Stop Run Jog Clear Fault Forward Reverse Local MOP Increment NA NA NA NA Ref Select Ref Select Ref Select MOP Decrement Logic Status (parameter 190) Bit 0 Ready Bit 1 Running Bit 2 Command Dir Bit 3 Rotating Dir Bit 4 Accelerating Bit 5 Decelerating Bit 6 Warning Bit 7 Faulted Bit 8 At Set S
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Using SCANport Capabilities D–7 SLC to SCANport Module: The following figure shows how the I/O image table for the SLC programmable controller relates to the 1397 Drive. In this example, the Drive is connected to channel 1 of the SLC module in enhanced mode. If this were an example of basic mode, only the O:1.2, O:1.3, I:1.2, and I:1.3 entries would be used.
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D–8 Using SCANport Capabilities DeviceNet Communications Module: The following figure shows how the I/O image table for a DeviceNet scanner relates to the 1397 Drive when a DeviceNet Communications Module is used.
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Using SCANport Capabilities D–9 Serial Communications Module: The following figure shows how the I/O image table for the programmable controller relates to the 1397 Drive when a Serial Communications Module is used.
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D–10 Using SCANport Capabilities Remote I/O Communications Module: The following figure shows how the I/O image table for the programmable controller relates to the 1397 Drive when a Remote I/O Communications Module is used.
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Using SCANport Capabilities D–11 Supported SCANport Messages: The 1397 Drive supports the following SCANport messages. The formats and methods to use these messages vary depending on the type of gateway used. Not all gateways support messaging or all message types. Consult your gateway manual(s) or application notes when determining the level for any gateway.
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D–12 Using SCANport Capabilities LOGIC STATUS FORMAT Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Reference ID Local Adapter ID Reference Device Ref 1 Preset 1 Preset 2 Preset 3 Not Used Not Used Not Used Not Used Ref 2 Adapter 1 Adapter 2 Adapter 3 Adapter 4 Adapter 5 Adapter 6 Jog Frequency 15 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 14 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 13 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 12 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Local Term 1 2 3 4 5 6 Multipoint 11 0 0 0 0 1 1 1 1 10 0 0 1
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Using SCANport Capabilities User Parameter Values No. Name D–13 Use the tables on the following pages to record your particular parameter value setting for the current application. Default Value No. Name Default 1 Anlg In 1 0 40 Maximum Current 150% 2 Anlg In 2 0 41 Max Motor Speed 500 3 Anlg In 3 0 42 Max Process Speed 500 4 Anlg In 4 0 43 Min Process Speed 250 5 Armature Voltage 0 44 Motor Field Amps 0.
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D–14 No. Using SCANport Capabilities Name Default Value No. Name Default 79 Tach Loss Angle 109 118 Trim Range 0% 80 ADV SETUP 2 0 119 Trim Ref Source 0 81 ADV SETUP 3 0 120 Trim Reference 0% 82 ADV SETUP 4 0 121 OCL Enble Src 0 (Register) 126 Inertia Comp Reg 0 83 ADV SETUP 5 0 127 Anlg In 1 Gain 1.000 84 MOP Accel Time 5.0 128 Anlg In 1 Type 0 (O–10V) 85 MOP Decel Time 5.0 129 Anlg In 1 Zero 0 86 MOP Reset Enable 0 130 Anlg In 2 Gain 1.
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Using SCANport Capabilities No. Name 172 Armature Delta 0 Default Value 226 No.
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D–16 Using SCANport Capabilities No. Name Default Value No. Name Default 280 Field Reference 4095 295 OCL Lead Freq 1.00 281 FLD Loop K–Fdbk 1.00 296 OCL Pos Limit 100% 282 Fld Weak Ld Freq 0.30 297 OCL Neg Limit 100% 283 Field Weaken Kp 0.80 298 OCL Ramp Time 10.0 sec 284 Fld Weaken Level 228 299 OCL Reference 0 290 OCL Fdbk Source Cur Lp Fdbk 300 OCL Ref Rounding 0% 291 OCL LeadLag Freq 1.
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Appendix E Lifting Instructions Introduction This publication will guide you through the steps needed to properly lift and mount the following Drives on a vertical surface: • 1397 DC Drives (60-600 HP) ! ATTENTION: To guard against possible personal injury or equipment damage . . . • Do Not allow any part of the Drive or lifting mechanism to make contact with electrically charged conductors or components. • At no time should a person or their limbs be directly underneath the items being lifted.
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E–2 Lifting Instructions Figure E.2 Mounting Hole Pattern 60 HP Drives 477.3 (18.79) 463.0 (18.23) 112.4 (4.43) 22.4 (0.88) 224.9 (8.86) 270.5 (10.65) Figure E.3 Mounting Hole Pattern 150 HP Drives 12.7 (0.50) 490.0 (19.29) 464.6 (18.29) 35.0 (1.38) 200.0 (7.87) 175.0 (6.89) 460.0 (18.11) Publication 1397-5.
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Lifting Instructions E–3 Figure E.4 Mounting Hole Pattern 300 HP Drives 12.7 (0.50") 850.0 (33.46) 599.0 (23.58) 67.5 (2.66) 230.0 (9.06) 240.0 (9.45) 822.8 (32.39) Figure E.5 Mounting Hole Pattern 600 HP Drives 15.0 mm (0.59") 1104.0 mm (43.47) 50.8 mm (2.00) 671.6 mm (26.44) 259.1mm (10.20) 261.6 mm (10.30) 1076.3 mm (42.37) Publication 1397-5.
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E–4 Lifting Instructions 3. Insert properly sized and rated lifting hooks into the top two 1” holes of the Drive chassis (Figure E6). To limit pull in forces on the Drive, the lifting devices connected to the hooks must be long enough to make the angle between the chain and a vertical line extending up from the cabinet edge less than 45 degrees as illustrated in Figure E6. NOTE: 60 HP and smaller Drives do not have lift holes in the top of the Drive chassis.
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Index Numbers Control Transformer Tap Settings, 4Ć3 24V I/O Inputs, 4Ć26 Control Wiring Procedure, 2Ć31 24V Power Supply, 2Ć14 Cooling Airflow, 2Ć2 A D AC Line Connection, 2Ć19 DC Armature Fuses, 2Ć25 AC Line Filter Model Numbers, BĆ3 Derating for High Altitude, CĆ2 AC Line Fuses, 2Ć25 DeviceNet Communications Module, DĆ8 AC Line Torque Recommendations, 2Ć24 Disconnect, 2Ć14 Air Conditioning, CĆ2 Drive Description, 1Ć9 Alarm Clearings, 6Ć2 Drive Ground Point Locations, 2Ć10 Alarm Condit
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I–2 Index G Ground System and Conduit Screen Termination, BĆ10 Grounding Procedures, 2Ć8 Mounting Environment, 2Ć1 Mounting Hole Pattern, EĆ2 Mounting the AC Line Filter, BĆ4 Mounting the Drive, BĆ4 Grounding Requirements, BĆ8 N H Numeric Parameter Table, 5-6 Hidden Parameters, 5Ć100 HIM Description, 3Ć1 HIM Fault Display, 6Ć2 HIM Operation, 3Ć5 HIM Programming Steps, 3Ć6 I Installation, 2Ć1 Internal Wiring Guidelines, BĆ11 I/O Inputs 24V, 4Ć26 O Options, 1Ć10 P Parameter (Alphabetical), 5Ć97 Para
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Index SCANport Messages, DĆ11 Selecting an AC Line Filter , BĆ2 Selecting an AC Line Inductor , BĆ3 Serial Communications Module, DĆ9 Space Heaters, CĆ2 Specifications, 1Ć4 Status Display, 3Ć5 StartĆUp and Adjustment, 4Ć1 System Power Ground, BĆ8 I–3 W Wire Size, Type & Class, 2Ć15 Wiring Clearance, 2Ć14 Wiring Customer Interlocks, 2Ć36 Wiring the AC Line Filter, BĆ11 Wiring the AC Line Inductor, BĆ12 Wiring the Analog Input Circuits, 2Ć39 Wiring the Coast Stop Circuit, 2Ć34 Wiring the Control I/O Circui
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I–4 Index This Page Intentionally Blank Publication 1397–5.
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