336 SPIDER Adjustable Frequency AC Drive for the Fibers Industry 9.9A-60.0A Firmware Version 2.xxx-5.
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Rockwell Automation Sales Office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Summary of Changes Manual Changes The information below summarizes the changes to the 1336 SPIDER User Manual since the last release. In general, this includes new information pertaining to Firmware 5.xxx. Description of Change Step Logic function added (see New and Updated Parameters below).
soc–2 Notes Summary of Changes
Table of Contents Chapter 1 Information and Precautions Manual Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate Location . . . . . . . . . . . . . . . . . . . . .
toc–ii Table of Contents Chapter 7 Programming Function Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1 Programming Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1 Chapter Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–4 Chapter 8 Troubleshooting Fault Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1 Alarms . .
Chapter 1 Information and Precautions Chapter 1 provides information on the general intent of this manual, gives an overall description of the 1336 SPIDER Adjustable Frequency AC Drive and provides a listing of key drive features. Manual Objectives This publication provides planning, installation, wiring and diagnostic information for the Stand-alone (full I/O) and PLC control (limited I/O) 1336 SPIDER Drive.
1–2 Information and Precautions General Precautions (continued) ! ! ! ! ATTENTION: To avoid a hazard of electric shock, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the + & – terminals of the Power Terminal Block (see Figure 2.1 for location). The voltage must be zero. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies.
Information and Precautions 1–3 Nameplate Location PWR RUN STOP FAULT PWR RUN STOP FAULT TB1 TB1 TB2 TB2 TB3 TB3 TB4 TB4 TB5 TB5 TB6 TB6 TB7 TB7 DEVICE IS LIVE UP TO 180SEC AFTER REMOVING MAINS VOLTAGE. GERÄT FÜHRT BIS 180SEK NACH DEM AUSSCHALTEN SPANNUNG. L'APPAREIL RESTE SOUS TENSION JUSQU'A 180 S APRES LA MISE HORS SERVICE. DEVICE IS LIVE UP TO 180SEC AFTER REMOVING MAINS VOLTAGE. GERÄT FÜHRT BIS 180SEK NACH DEM AUSSCHALTEN SPANNUNG.
1–4 Information and Precautions End of Chapter 1
Chapter 2 General Installation for All Drives Chapter 2 provides the information you need to properly mount and wire the main power connections of 1336 SPIDER Drives. In addition, installation instructions are provided for the communication options (GM1, GM2, etc.). Detailed control and signal wiring for the Stand-alone or PLC control version is presented in Chapter 3 or 4, respectively.
2–2 General Installation for All Drives Installation Guidelines AC Supply Source GND Harmonics/RFI/EMC CAT. NO. Input Power Conditioning FREQUENCY POWER RATING PRIMARY VOLTAGE SECONDARY VOLTAGE INSULATION CLASS NO. OF PHASES VENDOR PART NO.
General Installation for All Drives AC Supply Source 2–3 1336 SPIDER drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, 600 volts. ! ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing, use only the recommended line fuses specified in Table 2.A. Unbalanced Distribution Systems This drive is designed to operate on earthed-neutral, three-phase supply systems whose line voltages are symmetrical.
2–4 Input Fuses General Installation for All Drives The 1336 SPIDER should be installed with input fuses. However, local/national electrical codes may determine additional requirements for these installations. Installations per U.S. NEC/UL/CSA In general, the specified fuses are suitable for branch short circuit protection and provide excellent short circuit protection for the drive. The fuses offer a high interrupting capacity and are fast acting. Refer to the North American selections in Table 2.A.
General Installation for All Drives Input Devices 2–5 Starting and Stopping the Motor ! ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove AC line power to the drive. When AC power is removed, there will be a loss of inherent regenerative braking effect & the motor will coast to a stop.
2–6 General Installation for All Drives The drive has a small common mode choke in the power output (U, V & W). On installations that do not use shielded cable, additional common mode chokes can help reduce common mode noise at the drive output. Common mode chokes can also be used on analog or communication cables. Refer to page 2–13 for further information. An RFI filter can be used and in most situations provides an effective reduction of RFI emissions that may be conducted into the main supply lines.
General Installation for All Drives 2–7 Motor Cable The ground conductor of the motor cable (drive end) must be connected directly to the drive ground (PE) terminal (see General Grounding on page 2–8), not to the enclosure bus bar. Grounding directly to the drive (and filter, if installed) can provide a direct route for high frequency current returning from the motor frame and ground conductor. At the motor end, the ground conductor should also be connected to the motor case ground.
2–8 General Installation for All Drives General Grounding Conduit/4-Wire Cable PWR RUN STOP FAULT L1 (R) TB1 TB2 U (T1) Common Mode Core* Shield* TB3 V (T2) TB4 L2 (S) TB5 W (T3) TB6 TB7 PE/Gnd. DEVICE IS LIVE UP TO 180SEC AFTER REMOVING MAINS VOLTAGE. GERÄT FÜHRT BIS 180SEK NACH DEM AUSSCHALTEN SPANNUNG. L'APPAREIL RESTE SOUS TENSION JUSQU'A 180 S APRES LA MISE HORS SERVICE.
General Installation for All Drives Power Cabling 2–9 Input and output power connections are performed through the power terminal blocks (see Figure 2.1 for location). Important: For maintenance and setup procedures, the drive may be operated without a motor connected. ATTENTION: The National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment.
2–10 General Installation for All Drives Table 2.D Power Terminal Block Specifications Drive Catalog Number 1336Z-_ A022 1336Z-_ A036 1336Z-_ B010 1336Z-_ B017 1336Z-_ A060 1336Z-_ B033 1 Max./Min. Wire Size 1 Screw Torque Range mm2 (AWG) Size N-m (lb.-in.) 0.2/4 (24/10) M3 0.5-0.6 (4.4-5.3) 0.5/10 (20/6) M4 Remove Insulation mm (in.) 7 (0.28) 1.2-1.5 (10.6-13.3) 10 (0.39) Wire sizes given are maximum/minimum sizes that terminal block will accept - these are not recommendations.
General Installation for All Drives 2–11 Conduit If metal conduit is preferred for cable distribution, the following guidelines should be followed. • Drives are normally mounted in cabinets and ground connections are made at a common ground point in the cabinet. Normal installation of conduit provides grounded connections to both the motor frame ground (junction box) and drive cabinet ground. These ground connections help minimize interference.
2–12 General Installation for All Drives How to Measure Motor Cable Lengths Limited by Capacitance PWR RUN STOP FAULT PWR RUN STOP FAULT PWR RUN STOP FAULT PWR RUN STOP FAULT TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 TB3 TB3 TB3 TB3 TB4 TB4 TB5 TB4 TB5 TB6 TB5 TB6 TB7 TB6 TB7 DEVICE IS LIVE UP TO 180SEC AFTER REMOVING MAINS VOLTAGE. GERÄT FÜHRT BIS 180SEK NACH DEM AUSSCHALTEN SPANNUNG. L'APPAREIL RESTE SOUS TENSION JUSQU'A 180 S APRES LA MISE HORS SERVICE.
General Installation for All Drives 2–13 Common Mode Cores The 1336 SPIDER includes an integral output common mode core. This will help reduce the common mode noise at the drive output and guard against interference with other electrical equipment (programmable controllers, sensors, analog circuits, etc.). In addition, reducing the PWM carrier frequency will reduce the effects and lower the risk of common mode noise interference. Refer to the table below for additional information. Table 2.
2–14 General Installation for All Drives Adapter Definitions and Communication Option Installation Serial communication devices such as the Human Interface Module that are connected to the drive are identified by SCANport as Adapters. Depending on the drive and options ordered, different adapters are available. The communication options available for the 1336 SPIDER can be mounted as shown in Figure 2.2. Access to the communication ports and LEDs is gained by removing the knockouts shown. Figure 2.
Chapter 3 Installation/Wiring for Stand-Alone Drives Chapter 3 provides the information you need to perform the control and signal wiring for Stand-alone 1336 SPIDER Drives. In addition, installation information is provided for the Analog Option Boards. Refer to Chapter 2 for general installation and wiring. Control and Signal Wiring General Wiring Information General requirements for analog and digital signal wire include: stranded copper 0.750-0.
3–2 Installation/Wiring for Stand-Alone Drives Figure 3.1 Control and Signal Terminal Blocks PWR RUN STOP FAULT PWR RUN STOP FAULT TB1 Digital Inputs TB2 1 2 3 4 5 6 7 TB3 8 9 10 11 12 13 14 15 16 TB4 17 18 19 TB5 20 21 22 23 24 25 TB6 26 27 28 29 30 TB7 24VC 24V TB1 TB2 1 2 3 4 5 6 7 TB3 8 9 10 11 12 13 14 15 16 TB4 17 18 19 TB5 20 21 22 23 24 25 TB6 26 27 28 29 30 TB7 24VC 24V Digital inputs are connected at TB4-TB6.
Installation/Wiring for Stand-Alone Drives 3–3 Figure 3.
Installation/Wiring for Stand-Alone Drives Circuits must be capable of operating with high = true logic. DC external circuits in the low state must generate a voltage of no more than 8V DC. Leakage current must be less than 1.5 mA into a 2.5k ohm load. DC external circuits in the high state must generate a voltage of +20 to +26 volts and source a current of approximately 10 mA for each input.
Installation/Wiring for Stand-Alone Drives 3–5 Available Functions for Inputs 3 through 8 A variety of combinations made up of the following inputs are available. Input “2 Acc/1 Acc” “2 Dec/1 Dec” Description Closing these inputs will command the corresponding accel or decel rate. If both inputs are open or both are closed, the current rate is maintained.
3–6 Installation/Wiring for Stand-Alone Drives Speed Select/Frequency Reference The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select Inputs on TB6 (or reference select bits of command word if PLC controlled - see Appendix A). The default source for a command reference (all speed select inputs open) is the selection programmed in [Freq Select 1].
Installation/Wiring for Stand-Alone Drives 3–7 Example 1 3 Wire Control - Application calls for a local Human Interface Module (HIM) speed command or remote 4-20mA from a PLC. The drive is programmed as follows: • [Freq Select 1] = Adapter 1 • [Freq Select 2] = Analog Input 0 With Speed Select inputs 2 & 3 open and the selector switch set to “Remote” (Speed Select 1 closed), the drive will follow [Freq Select 2] (Analog Input 0).
3–8 Installation/Wiring for Stand-Alone Drives Pulse Input/Output Option Pulse Input ! ATTENTION: If input voltages are maintained at levels above ±15V DC, signals may be degraded and component damage may result. The pulse input signal must be an externally powered square-wave pulse at a 5V TTL logic level. As measured at the terminal block, circuits in the high state must generate a voltage between 3.6 and 5.5V DC at 8 mA. Circuits in the low state must generate a voltage between 0.0 and 0.8V DC.
Installation/Wiring for Stand-Alone Drives Analog I/O 3–9 The 1336 SPIDER analog I/O configuration provides a standard set of inputs and outputs with the capability to install up to 2 option boards, thus replacing the standard I/O with a variety of options. All connections are performed at TB2 and TB3. Installing an option board in the slot A or B location will change the function of those terminals on TB2-TB3 from standard. Only one option board can be installed in each slot. Figure 3.
3–10 Installation/Wiring for Stand-Alone Drives Standard Analog I/O Setup The 1336 SPIDER has a series of jumpers to connect the standard I/O to TB2-TB3 when no analog options (LA1, LA2, etc.) are present. The connectors at Slot A and Slot B (see below) each have four jumpers connecting pins 1-2, 3-4, 5-6 and 7-8. These jumpers must be in place for the inputs and outputs to be active at TB2-TB3. Figure 3.
Installation/Wiring for Stand-Alone Drives Option Board Installation/Removal The desired analog option boards can be user installed. Prior to installation, the jumpers at Slot A and/or Slot B must be removed. If a board is removed at a later time, the jumpers must be reinstalled. Refer to the detailed instructions supplied with the option boards. ! ATTENTION: Drive power must be removed prior to jumper installation/removal.
3–12 Installation/Wiring for Stand-Alone Drives All isolated I/O is designed with full galvanic (greater than 10 meg ohms, less than 50 pf) isolation. This results in an insulation withstand capability of 200VAC from each channel to PE ground and between channels. The Analog I/O Option Boards are summarized below.
Installation/Wiring for Stand-Alone Drives 3–13 Specifications for the various inputs and outputs are provided below. I/O Type Standard Option Board 2 1 2 Configuration 0-10V Input 0-10V Output Specification 100k ohm input impedance. Can drive a 10k ohm load (60 mA short circuit current limit). 0-20 mA Input 200 ohm input impedance. 10k Ohm Pot. Input 760k ohm input impedance. Pot. source = 5V through 2.67k ohms to TB2-1. 0-10V Input 100k ohm input impedance. 0-10V Output Can drive 3.
3–14 Installation/Wiring for Stand-Alone Drives End of Chapter 3
Chapter 4 Installation/Wiring for PLC Control Drives This chapter provides the information you need to perform the control and signal wiring for the PLC control version of the 1336 SPIDER Drive. Refer to Chapter 2 for general installation and wiring. ! Control and Signal Wiring ATTENTION: The following information is merely a guide for proper installation.
4–2 Installation/Wiring for PLC Control Drives Cable Routing If unshielded cable is used, signal circuits should not run parallel to motor cables or unfiltered supply cables with a spacing less than 0.3 meters (1 foot). Cable tray metal dividers or separate conduit should be used.
Installation/Wiring for PLC Control Drives Digital Inputs 4–3 Digital inputs are connected at TB5. Input Mode Select A number of combinations are available by first programming [Input Mode] to the desired control scheme (i.e. 2 wire, 3 wire or Status). The remaining inputs can then be configured by programming parameters 242-244 ([TB5 Term 22 Sel] - [TB5 Term 24 Sel]). Refer to the table on page 4–5 and the Digital I/O parameter group in Chapter 7 for programming information. Figure 4.
Installation/Wiring for PLC Control Drives Circuits must be capable of operating with high = true logic. DC external circuits in the low state must generate a voltage of no more than 8V DC. Leakage current must be less than 1.5 mA into a 2.5k ohm load. DC external circuits in the high state must generate a voltage of +20 to +26 volts and source a current of approximately 10 mA for each input.
Installation/Wiring for PLC Control Drives 4–5 Available Functions for Inputs 3 through 5 A variety of combinations made up of the following inputs are available. Input “2 Acc/1 Acc” “2 Dec/1 Dec” Description Closing these inputs will command the corresponding accel or decel rate. If both inputs are open or both are closed, the current rate is maintained.
4–6 Installation/Wiring for PLC Control Drives End of Chapter 4
Chapter 5 Human Interface Module Chapter 5 describes the various controls and indicators found on the optional Human Interface Modules (HIMs). The material presented in this chapter must be understood to perform the start-up procedure in Chapter 6. HIM Description A handheld HIM can be connected to the drive at TB1 (using a 1202Cxx Option Cable) as Adapter 2, 3, 4 or 5 (see Adapter Definitions in Chapter 2). The HIM can be divided into two sections; Display Panel and Control Panel.
5–2 Human Interface Module Figure 5.1 HIM Display Panel LCD Display Display Panel Key Descriptions Escape When pressed, the ESCape key will cause the programming system to go back one level in the menu tree. Select Pressing the SELect key alternately causes the top or bottom line of the display to become active. The flashing first character indicates which line is active. or Increment/Decrement These keys are used to increment and decrement a value or scroll through different groups or parameters.
Human Interface Module 5–3 Figure 5.2 HIM Control Panel Digital Speed Control and Indicator (also available with Analog Speed Pot.) Control Panel Key Descriptions Start The Start key will initiate drive operation if no other control devices are sending a Stop command. This key can be disabled by the [Logic Mask] or [Start Mask]. Stop If the drive is running, pressing the Stop key will cause the drive to stop, using the selected stop mode.
5–4 Human Interface Module Control Panel Key Descriptions (Continued) Change Direction Pressing this key will cause the drive to ramp down to zero Hertz and then ramp up to set speed in the opposite direction. The appropriate Direction Indicator will illuminate to indicate the direction of motor rotation. Refer to [Logic Mask] and [Direction Mask]. Direction LEDs (Indicators) The appropriate LED will illuminate continuously to indicate the commanded direction of rotation.
Human Interface Module 5–5 Figure 5.3 Status Display From this display, pressing any one of the 5 Display Panel keys will cause “Choose Mode” to be displayed. Pressing the Increment or Decrement keys will allow different modes to be selected as described below and shown in Figure 5.4. Refer to the pages that follow for operation examples. Display When selected, the Display mode allows any of the parameters to be viewed. However, parameter modifications are not allowed.
5–6 Human Interface Module Control Status (except Series A HIMs below version 3.0) Permits the drive logic mask to be disabled/enabled allowing HIM removal while drive power is applied. Disabling the logic mask with a Series A HIM below version 3.0 can be accomplished with [Logic Mask] as explained on page 5–13. This menu also provides access to a fault queue which will list the last four faults that have occurred. “Trip” displayed with a fault indicates the actual fault that tripped the drive.
Human Interface Module 5–7 Program and Display Modes Press these keys . . . while following these steps . . . The HIM Display will show . . . 1. The Display and Program modes allow access to the parameters for viewing or programming. or A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display B. Press the Increment (or Decrement) key to show “Program” (or “Display”). Choose Mode Program C. Press Enter. Choose Group Metering D.
5–8 Human Interface Module Process Mode (continued) Press these keys . . . while following these steps . . . The HIM Display will show . . . or & D. Select [Process 1 Scale] using the Increment/Decrement keys. Enter the desired scaling factor. Press Enter. Process 1 Scale 1.00 or & E. Select [Process 1 Txt 1] using the Increment/Decrement keys. Enter the desired text character. Press Enter and repeat for the remaining characters. Process 1 Txt 1 V F.
Human Interface Module 5–9 EEProm Mode (continued) Press these keys . . . Drive -> HIM or & or HIM -> Drive while following these steps . . . The HIM Display will show . . . 2. To upload a parameter profile from the drive to the HIM, you must have a compatible HIM (see Table 5.A). A. From the EEProm menu (see steps A-C above), press the Increment/Decrement keys until “Drive -> HIM” is displayed. EEProm Drive -> HIM B. Press Enter.
5–10 Human Interface Module Search Mode Press these keys . . . while following these steps . . . The HIM Display will show . . . 1. The Search Mode is not available with a Series A HIM below version 3.0. This mode allows you to search through the parameter list and display all parameters that are not at the factory default values. A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. B. Press the Increment (or Decrement) key until “Search” is displayed.
Human Interface Module 5–11 Control Status Mode (continued) Press these keys . . . Fault Queue/Clear Faults while following these steps . . . 2. This menu provides a means to view the fault queue and clear it when desired. A. From the Control Status menu, press the Increment (or Decrement) key until “Fault Queue” is displayed. or The HIM Display will show . . . Control Status Fault Queue B. Press Enter. or or & or C. Press the Increment (or Decrement) key until “View Faults” is displayed.
5–12 Human Interface Module Password Mode Press these keys . . . Modify Password or while following these steps . . . The HIM Display will show . . . 1. The factory default password is 0 (which disables password protection). To change the password and enable password protection, perform the following steps. A. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display B. Press the Increment (or Decrement) key until “Password” is displayed.
Human Interface Module 5–13 Password Mode (continued) Press these keys . . . Login to Drive while following these steps . . . The HIM Display will show . . . 2. The Program/EEProm modes and the Control Logic/Clear Queue menus are now password protected and will not appear in the menu. To access these modes, perform the following steps. or or A. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Password B. Press Enter. “Login” will be displayed. Password Login C.
5–14 Human Interface Module End of Chapter 5
Chapter 6 Start-Up This chapter describes how you start-up the 1336 SPIDER Drive. Included are typical adjustments and checks to assure proper operation. The information contained in previous chapters of this manual must be read and understood before proceeding. Important: The 1336 SPIDER is designed so that start-up is simple and efficient. Two start-up methods are provided. A self prompting “assisted” procedure utilizing the 1336 SPIDER Startup mode.
6–2 Start-Up Initial Operation 1. Remove and lock-out all incoming power to the drive including incoming AC power to terminals L1, L2 and L3 (R, S and T) plus any separate control power for remote interface devices. 2. Verify that the Stop interlock input is present. Important: The Stop input on the Stand-Alone Drive must be present before the drive will start. The Enable input is factory wired on the PLC control version of the drive. 3.
Start-Up 6–3 Assisted Start-Up Keys Description The HIM Display will show . . . 2. Important: The remaining steps in this procedure are based on factory default parameter settings. If the drive has been previously operated, parameter settings may have been changed and may not be compatible with this start-up procedure or application. Drive status and fault conditions may be unpredictable when power is first applied.
6–4 Start-Up Assisted Start-Up Keys Description The HIM Display will show . . . 4. Using the following diagram as a guide, perform the desired steps. ! ATTENTION: Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is recommended that the motor be disconnected from the load before proceeding.
Start-Up Advanced Start-Up 6–5 This procedure is designed for complex applications requiring a more detailed start-up. Advanced Start-Up Procedure Press these keys . . . while following these steps . . . Disconnect Motor 1. Remove the drive cover and disconnect the motor leads from terminals U, V, W (T1, T2 and T3). Apply Power 2. Apply AC power and control voltages to the drive. The LCD Display should light and display a drive status of “Stopped” and an output frequency of “+0.00 Hz.
6–6 Start-Up Advanced Start-Up Procedure Press these keys . . . Program Input Mode or while following these steps . . . The HIM Display will show . . . 4. It is important that the Input Mode selected be programmed into the drive. Since the control inputs are programmable, incorrect operation can occur if an improper mode is selected. The factory default mode (”Status”) disables all inputs except Stop and Enable.
Start-Up 6–7 Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 5. Set [Maximum Freq] and [Maximum Voltage] parameters to correct values (typically line voltage/frequency). Set [Base Voltage] and [Base Frequency] parameters to the motor nameplate values. or or A. From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed. Choose Mode EEProm B.
6–8 Start-Up Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 7. Setting Frequency Command. or A. From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed. Choose Mode EEProm B. Press the Increment key until “Display” is shown. Choose Mode Display C. Press Enter. Setup D. Press the Decrement key until “Metering” is displayed. Metering E. Press Enter. Output Voltage 0 Vlts F.
Start-Up 6–9 Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 10. If a PLC control drive is being used, Stop the drive and go to step 11. Open Enable Signal Restore Enable Signal The following steps will check for correct drive operation when the Enable input is removed. A. With the drive still running, open the Enable signal. The drive should stop and indicate “Not Enabled” on the display. Restore the Enable signal. Not Enabled –0.
6–10 Start-Up Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . 14. Check for Correct Motor Rotation. ! ATTENTION: In the following steps, rotation of the motor in an undesired direction can occur. To guard against possible injury and/ or equipment damage, it is recommended that the motor be disconnected from the load before proceeding. Apply Power to Drive Verify Frequency Command = 0 Verify Forward Rotation A.
Start-Up 6–11 Advanced Start-Up Procedure Press these keys . . . while following these steps . . . The HIM Display will show . . . This will provide a starting point for slip compensation adjustment. If necessary, further adjustment can be made while the motor is under load. A. From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed. Choose Mode EEProm B. Press the Increment (or Decrement) key until “Program” is displayed. Choose Mode Program C. Press Enter.
6–12 Start-Up Advanced Start-Up Procedure Press these keys . . . Remove ALL Power Disconnect Load Apply Power to Drive or & or while following these steps . . . 17. Optimum tuning requires motor rotation and can be achieved by running the drive/motor under a “no-load” condition. A. Remove all power to the drive. Disconnect the load from the system by decoupling the motor shaft. Reapply drive power. B.
Start-Up 6–13 Advanced Start-Up Procedure Press these keys . . . Set Electronic Overload while following these steps . . . 21. Electronic overload protection is factory set to drive maximum. A. To properly set the electronic overload protection, program [Overload Amps] (Setup group) to the actual nameplate F.L.A. B. If the motor speed range is greater than 2:1, program [Overload Mode] to the proper derate. For the typical steps involved when programming, refer to step 15. 22.
6–14 Start-Up End of Chapter 6
Chapter 7 Programming Chapter 7 describes the 1336 SPIDER parameters. The parameters are divided into groups for ease of programming and operator access. Grouping replaces a sequentially numbered parameter list with functional parameter groups that increases operator efficiency and helps to reduce programming time. For most applications, this means simplicity at startup with minimum drive tuning.
7–2 Programming OPERATOR LEVEL Power-Up Mode & Status Display ESC or SEL or or or MODE LEVEL Not Available on Series A HIMs (below Version 3.
Programming Not Available on Series A HIMs (below Version 3.0) 7–3 Not Available on Series A HIMs (below Version 3.
7–4 Programming Chapter Conventions Parameter descriptions adhere to the following conventions. 1. All parameters required for any given drive function will be contained within a group, eliminating the need to change groups to complete a function. 2. All parameters are documented as either having ENUMS or Engineering Units. ENUMS [Parameter Name] Parameter description.
Programming Metering [Output Current] This parameter displays the output current present at terminals U, V & W (T1, T2 & T3). [Output Voltage] This parameter displays the commanded output voltage at terminals U, V & W (T1, T2 & T3). [Output Power] This parameter displays the output power present at terminals U, V & W (T1, T2 & T3). [DC Bus Voltage] This parameter displays the DC bus voltage level. [Output Freq] This parameter displays the output frequency present at terminals U, V & W (T1, T2 & T3).
7–6 Programming Metering [Encoder Freq] Not available. [Pulse Freq] – Stand-Alone Version Only This parameter displays the frequency command present at the pulse input terminals. This value is displayed whether or not this is the active frequency command. Frequency Incoming Pulse Rate (Hz) = Displayed [Pulse Scale] [MOP Freq] – Stand-Alone Version Only This parameter displays the frequency command from the MOP.
Programming Metering [Torque Current] This parameter displays the amount of current that is in phase with the fundamental voltage component. It is the current that is actually producing torque. [Flux Current] This parameter displays the amount of current that is out of phase with the fundamental voltage component. It is the current that is producing motor flux. Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value 162 Read Only 0.
Programming This group of parameters defines basic operation and should be programmed before initial use of the drive. For advanced programming and information on specific parameters, refer to the flow chart on pages 7–2 & 7–3. Setup [Input Mode] Selects the functions of inputs 1 & 2 at TB4-TB5 when an optional interface card is installed. Refer to Input Mode Selection in Chapter 3 or 4. This parameter cannot be changed while the drive is running.
Programming 7–9 Setup [Minimum Freq] This parameter sets the lowest frequency the drive will output. [Maximum Freq] Sets the highest frequency the drive will output. This parameter cannot be changed while the drive is running. [Stop Select 1] This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 2] is selected. [Current Limit] This parameter sets the maximum drive output current that is allowed before current limiting occurs.
7–10 Programming Setup [Adaptive I Lim] When ENABLED, this parameter maintains normal current limit control to provide normal acceleration into medium to high system inertia.
Programming 7–11 Setup [Overload Amps] This value should be set to the motor nameplate Full Load Amps (FLA) for 1.15 SF motors. For 1.0 SF motors the value should be set to 0.9 x nameplate FLA. This is the setting for the thermal overload of the motor. Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value [VT Scaling] – DO NOT Use with the SPIDER Drive This parameter scales the drive for VT ampere ratings.
7–12 Programming Advanced Setup [Minimum Freq] This group contains parameters that are required to setup advanced functions of the drive for complex applications. Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value 16 Read and Write 1 Hertz / Hertz x 10 0 Hz 0 Hz 120 Hz [Maximum Freq] Parameter Number Parameter Type This parameter sets the highest frequency the drive will Display Units / Drive Units output.
Programming 7–13 Advanced Setup [Sync Time] The time it takes for the drive to ramp from the “held frequency reference” to the “current frequency reference” after the Sync input is de-energized. Refer to Synchronized Speed Change Function on page 7–12. [Stop Select 1] This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 2] is selected.
7–14 Programming Advanced Setup Ramp-to-Stop Brake-to-Stop Voltage Vo lta Volts/Speed Spe ed ge Volts/Speed DC Hold Time Speed DC Hold Time DC Hold Level Stop Command DC Hold Level Time Time Stop Command Ramp-to-Hold Vo lta Volts/Speed Spe ed Reissuing a Start Command at this point will cause the drive to Restart and Ramp as shown ge DC Hold Level Stop Command Time [Hold Level Sel] This parameter selects the hold level source for [DC Hold Level].
Programming 7–15 Advanced Setup [Motor Type] This parameter should be set to match the type of motor connected to the drive. Parameter Number Parameter Type Factory Default Units 41 Read and Write “Induction” Display Drive “Induction” 0 Requires no additional setting. “Sync Reluc” 1 [Slip @ F.L.A.] & [DC Hold Level] must be set to zero.[Stop Select 1] & [Stop Select 2] must be set to a selection other than “DC Brake.” “Sync PM” 2 [Slip @ F.L.A.] & [DC Hold Level] must be set to zero.
7–16 Programming Frequency Set [Freq Select 1] This parameter controls which of the frequency sources is currently supplying the [Freq Command] to the drive unless [Freq Select 2] or [Preset Freq 1-7] is selected. Refer to the Speed Select Input table in Chapter 3. This group of parameters contains internally stored frequency settings.
Programming Frequency Set [Skip Freq 1] [Skip Freq 2] [Skip Freq 3] These values, in conjunction with [Skip Freq Band], create a range of frequencies at which the drive will not continuously operate. [Skip Freq Band] Determines the bandwidth around a skip frequency. The actual bandwidth is 2 x [Skip Freq Band] –– one band above and one band below the skip frequency.
7–18 Programming Frequency Set [Pulse In Scale] – Stand-Alone Version Only Provides a scaling factor for the pulse input. Scale Incoming Pulse Rate (Hz) = Desired Command Freq.
Programming Feature Select [Dwell Frequency] This value sets the frequency that the drive will immediately output (no Accel Ramp) upon a start command. This parameter requires a programmed [Dwell Time]. [Dwell Time] This value sets the time the drive will continue to output [Dwell Frequency] before ramping to [Freq Command]. Dwell Time 7–19 This group contains the necessary parameters to activate and program advanced features of the drive.
7–20 Programming Feature Select [Slip Comp Gain] This parameter is the gain for the slip compensation and adjusts the recovery rate after a load change. [Run On Power Up] This parameter enables the function that allows the drive to automatically restart on Power Up. This parameter requires that a two wire control scheme be installed at TB4TB6 and that a valid start contact be present. Refer to Input Mode Selection in Chapter 3 or 4.
Programming 7–21 Feature Select Fixed S Curve S Curve Time + Accel Time 1 or 2 Accel Time = 2 x [Accel Time 1 or 2] Decel Time = 2 x [Decel Time 1 or 2] S Curve Time + Decel Time 1 or 2 Case 1 Adjustable S Curve Speed Case 1 (see adjacent diagram) [S Curve Time] < [Accel Time 1 or 2], and [S Curve Time] < [Decel Time 1 or 2], then Accel Time = [Accel Time 1 or 2] + [S Curve Time], and Decel Time = [Decel Time 1 or 2] + [S Curve Time] Accel Time 1 or 2 Case 2 [S Curve Time] ≥ [Accel Time 1 or 2],
7–22 Programming Feature Select [FStart Forward] Parameter Number Parameter Type This value sets the frequency at which the forward speed Display Units / Drive Units search begins. If this value exceeds [Maximum Freq], Factory Default Minimum Value speed search will begin at [Maximum Freq]. Forward search ends at zero Hertz or when motor speed is found.
Programming 7–23 Feature Select Power Loss Ride-Thru [DC Bus Memory] Important: The 1336 SPIDER has the ability to ride through short power interruptions. However, power loss ride-thru requires careful system design to guard against problems [DC Bus Memory] – [Loss Recover] associated with rapid return of the AC line voltage after a line [DC Bus Memory] – [Line Loss Volts] voltage dip.
7–24 Programming Feature Select [Line Loss Volts] Sets the bus voltage below which the drive recognizes a line loss. Specifically: If [DC Bus Voltage] drops below [DC Bus Memory] – [Line Loss Volts] and if [Line Loss Mode] is set to 0 or 2, the [Drive Alarm 1]. Line Loss bit will be set and the drive will take the selected line loss action. [Loss Recover] Sets the bus voltage above which the drive recognizes a line loss recovery.
Programming 7–25 Feature Select Traverse Function Traverse Period P-Jump (+) 40 Output Maximum Traverse (+) P-Jump (–) Reference Maximum Traverse (–) Hertz 20 Traverse 0 P-Jump –20 10 20 30 40 50 60 Seconds [Traverse Dec] Sets the time period of decreasing frequency. Setting this parameter to zero disables the traverse function. [Max Traverse] This value sets the peak amplitude of speed modulation.
7–26 Programming Feature Select [Load Loss Level] Sets the torque current level below which a load loss fault/ warning will occur. The value is expressed as a percentage of programmed [Motor NP Amps]. [Load Loss Time] Sets the amount of time the drive [Torque Current] is below [Load Loss Level], before the action set in [Load Loss Detect] is taken. [Bus Reg Level] – Firmware 4.001 & later [Max Bus Volts] Sets the limit that the drive DC bus voltage can rise before a fault occurs.
Programming 7–27 This group of parameters contains the programming options for digital drive inputs/outputs. Digital I/O [Input Mode] Selects the functions of inputs 1 & 2 at TB4-TB5 when an optional interface card is installed. Refer to Input Mode Selection in Chapter 3 or 4. This parameter cannot be changed while the drive is running. Power to the drive must be cycled before any changes will affect operation. “2WR-PWR DIP” provides a delay to the Start command.
7–28 Programming Digital I/O [CR1 Out Select] – Stand-Alone Version Only [CR2 Out Select] – Stand-Alone Version Only [CR3 Out Select] – Stand-Alone Version Only [CR4 Out Select] – Stand-Alone Version Only Parameter Number Parameter Type Factory Default This parameter sets the condition that changes the state of the output contacts at TB3-TB4 terminals 10 & 11 (CR1), 11 & 12 (CR2), 13, 14, 15 (CR3) and 16, 17, 18 (CR4).
Programming 7–29 Digital I/O [PI Max Error] This parameter is used with the process PI loop and sets the PI error value which activates CR1-4 (if selected).The relay(s) will be activated when [PI Error] exceeds this value. [Pulse Out Select] – Stand-Alone Version Only This parameter selects the source value that drives pulse output. [Pulse Out Scale] – Stand-Alone Version Only Provides a scaling factor for pulse output.
7–30 Programming Analog I/O is only available on Stand-Alone Drives. This group of parameters contains the programming options for analog drive inputs/outputs. Analog I/O [Anlg In 0 Lo] [Anlg In 1 Lo] [Anlg In 2 Lo] Sets the percentage of voltage or current from Input 0, 1 or 2 that represents [Minimum Freq]. [Anlg In 0 Hi] [Anlg In 1 Hi] [Anlg In 2 Hi] Sets the percentage of voltage or current from Input 0, 1 or 2 that represents [Maximum Freq].
Programming 7–31 Analog I/O [Anlg Out 0 Sel] – Stand-Alone Version Only [Anlg Out 1 Sel] – Stand-Alone Version Only Parameter Number Parameter Type Factory Default This parameter selects the source value that will drive the analog output. This output is intended for metering only and should not be used as process control feedback. Units [Anlg Out 0 Offst] [Anlg Out 1 Offst] This parameter enables the voltage or current offset for the analog output.
7–32 Programming This group of parameters allows configuring, viewing and clearing drive faults.
Programming 7–33 Faults [Blwn Fuse Flt]– Not Available with SPIDER Drive Enabling this parameter will allow monitoring of the bus fuse (in 30 kW/40 HP and up drives) and cause a “Blwn Fuse Flt” (F58). [Low Bus Fault] This parameter enables or disables the drive fault condition for bus voltage below the Bus Undervoltage Trip value set by [Min Bus Volts]. [Fault Data] This parameter displays fault related parameter numbers or bit array information.
7–34 Programming Faults [Fault Frequency] Parameter Number Parameter Type Display Units / Drive Units Factory Default Minimum Value Maximum Value This parameter stores and displays the last [Output Freq] prior to a fault. [Fault Status 1] Parameter Number Parameter Type This parameter stores and displays the last [Drive Status 1] prior to a fault. Bits 0-7 are displayed on lower half of line 2 on HIM display, while, bits 8-15 are displayed on the upper half of line 2.
Programming 7–35 Faults [Fault Alarms 2] This parameter stores and displays the last alarm conditions present prior to a fault. Refer to Chapter 8 for further alarm information. Parameter Number Parameter Type 287 Read Only Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 A Status description (bit ENUM) is displayed on line 1 (except Series A HIMs below version 3.0). [Flt Clear Mode] This parameter controls the method for clearing faults.
7–36 Programming This group of parameters contains values that can be helpful in explaining the operation of the drive. Drive status, direction, control and alarm conditions as well as drive ratings are included. Diagnostics [Drive Status 1] Parameter Number Parameter Type This parameter displays the actual operating condition in binary format.
Programming 7–37 Diagnostics [Drive Alarm 2] This parameter displays which alarm condition is present when bit 6 of [Drive Status 1] is high. Refer to Chapter 8 for further alarm information. Parameter Number Parameter Type Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Voltage Check Enc Cnt Max Unused A Status description (bit ENUM) is displayed on line 1 (except Series A HIMs below version 3.0).
7–38 Programming Diagnostics [Freq Source] This parameter displays the frequency source currently commanding the drive. Parameter Number Parameter Type Factory Default Units Firmware 5.001 & later [Freq Command] This parameter displays the frequency that the drive is commanded to output. This command may come from any one of the frequency sources selected by [Freq Select 1] or [Freq Select 2]. [Drive Direction] This parameter displays the commanded running direction.
Programming 7–39 Diagnostics [Power Mode] This parameter displays the power mode. Parameter Number Parameter Type Factory Default Units 142 Read Only None Display “1” “2” “3” “4” “5” “6” “7” “8” “9” “10” “11” “12” “13” “14” “15” “16” [Output Pulses] This parameter displays the number of output cycles for the PWM waveform. The count rolls over at 65535. [Current Angle] This parameter displays the angle, in degrees, of displacement between output voltage and output current.
7–40 Programming Diagnostics [DC Bus Memory] This parameter displays the nominal DC bus voltage level. This value is used to determine line loss, overvoltage, decel frequency and other points. Additionally, the Bus Limit Enable function, as well as the Line Loss Mode alarm and recovery points are determined from this value. [Meas. Volts] – Not Functional with SPIDER Drive This parameter displays the measured output voltage present at terminals U, V & W (T1, T2 & T3).
Programming Ratings This group contains a number of “Read Only” parameters that display drive operating characteristics. [Rated Volts] Parameter Number Parameter Type This parameter displays the rated input voltage of the drive. Display Units / Drive Units Display 147 Read Only 1 Volt / Volts Drive Rated Input Voltage [Rated Amps] Parameter Number Parameter Type Display Units / Drive Units Display 170 Read Only 0.
7–42 Programming Masks Each mask contains a bit for each adapter. Individual bits can be set to “Zero” to lockout control by an adapter or set to “1” to permit an adapter to have control. This group of parameters contains binary masks for all control functions. The masks control which adapters can issue control commands.
Programming Masks [Decel Mask] Parameter Number Parameter Type Factory Default Units 99 Read and Write 01111111 Display Drive “0” 0 Deny Control “1” 1 Permit Control Parameter Number Parameter Type This parameter controls which adapters can reset a fault.
7–44 Programming Masks [Alarm Mask 1] Stand-Alone Version Only Parameter Number Parameter Type 206 Read and Write Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Controls which alarm conditions will activate the alarm contact (refer to Bus Charging Chapter 3 - TB3-TB4) and set the alarm Auto Reset Motor OL Trip Hardware Current Limit bit (bit 6) in [Drive Status 1].
Programming Owners Each Owner Parameter contains a bit for each adapter. The drive will set an adapter’s bit to “1” when that adapter is issuing a logic command and to “Zero” when no command is being issued. This group of parameters contains binary information to display which group of adapters are issuing control commands.
7–46 Programming Owners [Decel Owner] This parameter displays which adapter has exclusive control of selecting [Decel Time 1] or [Decel Time 2]. [Fault Owner] This parameter displays which adapter is presently resetting a fault. [MOP Owner] This parameter displays which adapters are currently issuing increases or decreases in MOP Command Frequency. [Traverse Owner] Displays which SCANport adapter is presently enabling the traverse function.
Programming 7–47 This group of parameters contains the parameters needed for an optional communications adapter to communicate with the drive. Adapter I/O These parameters determine the parameter number to which PLC output data table or SCANport device image information will be written. Refer to the A-B Single Point Remote I/O Adapter manuals or other SCANport device manual for data link information.
7–48 Programming Process Display [Process 1 Par] This parameter should be set to the number of the parameter whose scaled value will be displayed on Line 1 of the HIM Display Panel. This group of parameters contains the parameters used to scale, in “User Units”, any drive parameter for display on the HIM. Two scaled parameter values can be simultaneously displayed when Process Mode is selected.
Programming Encoder Feedback [Speed Control] This parameter selects the type of speed modulation active in the drive. Encoder feedback is not available with the 1336 spider drive. The parameters are listed for reference only.
7–50 Programming Encoder Feedback [Speed KI] This parameter contains the integral gain value for the velocity loop during closed loop operation. [Speed KP] Not functional at time of printing – will set the proportional gain for the speed loop. [Speed Error] This parameter displays the difference between [Freq Command] and feedback speed. [Speed Integral] This parameter displays the integral value from the speed loop.
Programming 7–51 Encoder Feedback [Encoder Counts] Displays the scaled encoder count value. The value is incremented in the forward direction and decremented in the reverse direction. Requires a quadrature (dual channel) encoder and a value in [Enc Count Scale].
7–52 Programming This group of parameters configures the Process PI Regulator. Process PI PI Reference Select Integral Term = 0 pi reference PI Reference PI Feedback Select PI Error PI + Clamp √ pi feedback PI Config.sqrt_fdbk –1 + – ∑ PI Feedback + Process KI s Speed Adder ∑ + PI Config.reset_int PI Config.
Programming 7–53 Process PI Diagram 1 Diagram 2 Diagram 3 Feed forward effect for more dynamic Output Freq. Preload Command Preload PI Output Preload Preload at Start Better response for well defined Preload at Start Preload Time 0 3 6 9 Enable 12 15 18 21 24 27 30 Disable Enable PI output integrates from zero – drive ramps to regulated frequency. Disable PI output is forced to zero – drive ramps to unregulated frequency.
7–54 Programming Process PI [PI Fdbk Select] The source of the PI feedback is selected with this parameter. It identifies the input point for the process feedback device. [PI Reference] This parameter displays the current value of the reference selected by [PI Ref Select]. [PI Feedback] This parameter displays the current value of the reference selected by [PI Fdbk Select]. [PI Error] The value of the error calculated by the PI loop.
Programming Process PI [KP Process] This parameter sets the proportional gain of the process PI loop. [PI Neg Limit] This parameter sets the lower (negative) limit of the PI output. [PI Pos Limit] This parameter sets the upper (positive) limit of the PI output. [PI Preload] Sets the value used to preload the PI integrator when “Set Output” or “Preload Int” bits equal “1” in [PI Config].
7–56 Programming Motor Control This group of parameters defines basic motor control. [Control Select] Selects the motor control method for the drive. The default setting provides full stator flux control that is suitable for most applications. Parameter Number Parameter Type Factory Default Units Additional selections are offered to optimally tune performance: • Two volts/Hertz modes are available; one using simple voltage boost and one for complete configurability.
Programming Motor Control [IR Drop Volts] Used in “Economize” & “Sens Vector” modes - Sets the value of volts dropped across the resistance of the motor stator. If set to zero, the drive will use an internal value based on motor F.L.A. and rated voltage. Some motors (i.e. 6 pole, special, etc.) may be particularly sensitive to the adjustment of this parameter. Refer to the tuning procedure in Chapter 6 for further information.
7–58 Programming Motor Control [Base Voltage] This value should be set to the motor nameplate rated voltage. [Base Frequency] This value should be set to the motor nameplate rated frequency. [Maximum Voltage] This parameter sets the highest voltage the drive will output for “Fixed Boost” & “Full Custom.
Programming Motor Control [Sync Loss Gain] Sets a gain that controls the sensitivity of the sync loss detection function. [Sync Loss Comp] Sets the extra voltage to add when trying to get the motor to re-sync after a loss of sync is detected. [Sync Loss Time] For [Sync Loss Sel] = “Fault,” the sync loss detection and recovery function is enabled. If the sync loss continues for longer than the time set by [Sync Loss Time], the drive faults with an F67 “Motor Sync Loss” fault indication.
7–60 Programming Step Logic The Step Logic Parameters are only available with Firmware versions 5.001 and later. Step Logic offers a degree of PLC functionality for simple applications. It consists of 7 frequency steps which can be stepped through based on a number of factors. The frequency steps are programmed into the [Preset Freq x] parameters (x = Current Step + 1). Each step also has a time associated with it, [SLx Time]. The logic for each step is defined by four Step Logic parameters.
Programming Step Logic Figure 7.1 Step Logic 0 1 3 4 5 60Hz 50Hz 10 Sec 40Hz 30Hz 20Hz 10Hz 0Hz -10Hz -20Hz -30Hz -40Hz -50Hz Start SL Input 1 SL Input 2 Step Logic Output Encoder Counts Since Start of Step Pulse Counts Since Start of Step [SL0 Logic Step] – Firmware 5.
7–62 Programming Step Logic [SL0 Logic Jump] – Firmware 5.001 & later [SL1 Logic Jump] [SL2 Logic Jump] [SL3 Logic Jump] [SL4 Logic Jump] [SL5 Logic Jump] [SL6 Logic Jump] When the logic in this parameter is true, the program will jump to the step specified by [SLx Step Jump]. The SL1 and SL2 inputs are designated in [TB3 Term xx Sel]. The logic which refers to time is also for encoder or pulse counts. Time can be replaced with counts when using the encoder and pulse inputs.
Programming Step Logic [SL0 Time]– Firmware 5.001 & later [SL1 Time] [SL2 Time] [SL3 Time] [SL4 Time] [SL5 Time] [SL6 Time] Parameter Number 339, 345, 351, 357, 363, 369, 375 Parameter Type Read and Write Display Units / Units 0.01 Second / Seconds x 100 Factory Default 0.00 Sec Minimum Value 0.00 Sec Maximum Value 600.00 Sec Sets the time to remain in each step if the corresponding Logic Step or Jump is set to “Step On Time”. To use the encoder or pulse counts this must be set to “0.00.
7–64 Programming Linear List This group lists all the parameters currently installed in your drive in numerical order. Refer to the Appendix at the back of this manual for an alpha/numeric listing of all parameters. The following parameter appears only in the Linear List and is not documented elsewhere. [Bidir In Offset] Trims the offset of the bi-directional inputs on LA6 & LA7 option cards.
Chapter 8 Troubleshooting Chapter 8 provides information to guide the user in troubleshooting the 1336 SPIDER. Included is a listing and description of the various drive faults (with possible solutions, when applicable) and alarms. After the drive has been operational for a period of time, a burn hazard exists. Do Not touch the heatsink surface during drive operation. After removing drive power, allow sufficient time for cooling.
8–2 Troubleshooting Table 8.A 1336 SPIDER Fault Descriptions Name & Fault # Adptr Freq Err 65 Auxiliary Fault 02 Bgnd 10ms Over 51 Bipolar Dir Flt 16 Blwn Fuse Flt 58 C167 Watchdog 17 Diag C Lim Flt 36 Drive -> HIM DSP Comm Fault 27 DSP Protected 46 Description The SCANport adapter that was the selected frequency reference sent a frequency greater than 32767 to the drive. The auxiliary input interlock is open. Microprocessor loop fault. Occurs if the 10ms background task hasn’t been run in 15 ms.
Troubleshooting Name & Fault # Description EEprom Checksum The checksum read from the 66 EEPROM does not match the checksum calculated from the EEPROM data. EEprom Fault 32 Encoder Loss (Not Available) 60 Fgnd 10ms Over 52 Ground Fault 13 Ground Warning 57 Hardware Trap 18 Hertz Err Fault 29 Hertz Sel Fault 30 HIM -> Drive IGBT Temperature 8–3 Action 1. Reset to factory defaults (refer to page A–12) & cycle input power. 2. Check all wire and cable connections to the Power Driver Board.
8–4 Troubleshooting Name & Fault # Ill Prog Input 62 Input Phase Flt 49 Load Loss Flt 20 Loop Overrn Flt 23 Description [Fault Data] = 98 – “3 Wire” is selected as the [Input Mode] and one or more digital inputs are programmed to “Run Reverse” (2 wire action). The DC bus ripple has exceeded the value in [Phase Loss Level]. [Load Loss Detect] is set to “Enabled” and the drive output torque current was below [Load Loss Level] for a time period greater than [Load Loss time]. An overrun of the 2.
Troubleshooting Name & Fault # Op Error Fault 11 Option Error 14 Overcurrent Flt 12 Description A SCANport device requests a Read or Write of a data type not supported. This will also occur if: 1. [Motor Type] is set to “Sync PM” and [Stop Mode Used] is set to “DC Brake”, or 2. [Motor Type] is set to “Sync Reluc” or “Sync PM” and [Speed Control] is set to “Slip Comp”.
8–6 Troubleshooting Name & Fault # Precharge Open 56 Prm Access Flt 34 Reprogram Fault 48 ROM or RAM Flt 68 Serial Fault 10 Shear Pin Fault 63 Step Logic Flt 69 Sync Loss Fault 67 Temp Sense Open 55 Undervolt Fault 04 UV Short Fault 41 UW Short Fault 42 VW Short Fault 43 Xsistr Desat Flt 47 Description The precharge circuit was commanded to close, but was detected to be open. A communication error occurred between the microprocessor and the serial EEPROM or the DSP.
Troubleshooting 8–7 Table 8.B HIM Upload/Download Errors Fault Name HIM -> Drive Error Displayed Probable Cause ERROR 1 The HIM calculated a checksum for the file to be downloaded, then checked the EEPROM checksum of the download. The checksums did not match, indicating the file stored in the HIM is invalid and the download was not successful. ERROR 2 The number of parameters in the HIM file is different than the number of parameters in the drive file.
8–8 Troubleshooting Table 8.
Troubleshooting Alarms 8–9 Table 8.D presents a listing and description of the drive alarms. Alarm status can be viewed by selecting the [Drive Alarm 1/2] parameter. An active alarm will be indicated by its corresponding bit being set to high (1). Any high bit (1) can energize CR1-4 (if programmed).
8–10 Troubleshooting Table 8.E (continued) Alarm Conditions Alarm [Drive Alarm 2] Bit 0 Alarm Name Motor Therm 1 Load Loss 2 3 4 5 Encoder Loss Enc Cnt Set Enc Cnt Max Voltage Check Description The value at the thermistor terminals has been exceeded. This bit will be active only when [Motor Therm Flt] is enabled and an analog option board with thermistor input is installed.
Appendix A Specifications and Supplemental Information Appendix A provides specifications and supplemental information including a parameter cross reference and derate information.
A–2 Specifications and Supplemental Information Electrical Input Data Voltage Tolerance: –50% of maximum (with reduced output power), +10% of maximum. 47-63 Hz. Three-phase input provides full rating for all drives. 0.97 standard, value is application dependent. 97.5% at rated amps, nominal line volts. Frequency Tolerance: Input Phases: Displacement Power Factor Efficiency: Max. Short Circuit Current Rating: Using Specified Fuses 200,000A Total Harmonic Distortion (THD): acc.
Specifications and Supplemental Information A–3 Power Dissipation Voltage 200-240V 380-480V Catalog Number Carrier Frequency, 50 Degree C Ambient 2 kHz 4 kHz Peak Cont. Power Dissipation Formula Cont. Power Dissipation Formula Current Current IL = RMS Load Current Current IL = RMS Load Current 1336Z-xA022 1336Z-xA036 1336Z-xA060 1336Z-xB010 1336Z-xB017 1336Z-xB033 21.6A 36.0A 60.0A 9.9A 16.0A 33.0A 9.0A 15.0A 30.0A 8.5A 10.0A 17.0A P=29W+(IL x 4.4V)+(I2L x 0.17) P=33W+(IL x 4.4V)+(I2L x 0.
A–4 Specifications and Supplemental Information Parameter Cross Reference - By Number No.
Specifications and Supplemental Information A–5 Parameter Cross Reference - By Name Name % Output Curr % Output Power 4-20mA Loss Sel Accel Mask Accel Owner Accel Time 1 Accel Time 2 Adaptive I Lim Alarm Mask 1, 2 Alt Type 2 Cmd Analog Trim En Anlg In 0 Freq Anlg In 0 Hi Anlg In 0 Lo Anlg In 1 Freq Anlg In 1 Hi Anlg In 1 Lo Anlg In 2 Freq Anlg In 2 Hi Anlg In 2 Lo Anlg Out 0 Abs Anlg Out 0 Hi Anlg Out 0 Lo Anlg Out 0 Offst Anlg Out 0 Sel Anlg Out 1 Abs Anlg Out 1 Hi Anlg Out 1 Lo Anlg Out 1 Offst Anlg Out
A–6 Specifications and Supplemental Information HIM Character Map Character Decimal 032 033 034 035 036 037 038 039 040 041 042 043 044 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088 089 090 091 092 093 094 095 Hex 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56
Specifications and Supplemental Information A–7 Communications Data Information Format Drive Status Structure This provides the drive status information that will be sent to the logic controllers input image table when the Communication Module is set to control the drive.
A–8 Specifications and Supplemental Information To allow convenient control of the Traverse and Sync functions through SCANport adapters, an alternate definition of the SCANport type 2 command can be selected. See also [Alt Type 2 Cmd].
Specifications and Supplemental Information Typical Programmable Controller Communications Configurations A–9 Important: The 1336 SPIDER does not use RAM to temporarily store parameter data, but rather stores the data immediately to the EEPROM. Since the EEPROM has a defined number of “write” cycles available, continuous block transfers should not be programmed. If block transfers are programmed to continuously write data to the drive, the EEPROM will quickly exceed its life cycle and malfunction.
A–10 Specifications and Supplemental Information Typical Serial Communications Configurations Master Device Register Objects Serial to SCANport Communications Module Adjustable Frequency AC Drive Output Output WORD 1 WORD 2 WORD 1 WORD 2 WORD 3 WORD 4 WORD a WORD a+1 WORD 5 WORD 6 WORD b WORD b+1 WORD 7 WORD 8 WORD c WORD c+1 WORD 9 WORD 10 WORD d WORD d+1 Input Input WORD 1 WORD 2 WORD 1 WORD 2 WORD 3 WORD 4 WORD a WORD a+1 Datalink A WORD 5 WORD 6 WORD b WORD b+1 Datalink B WOR
Specifications and Supplemental Information Read/Write Parameter Record No.
A–12 Specifications and Supplemental Information No. Name Setting 335 SL0 Logic Step ______ 336 SL0 Logic Jump ______ 337 SL0 Step Jump ______ 338 SL0 Step Setting ______ 339 SL0 Time ______ 340 SL0 Encoder Cnts ______ 341 SL1 Logic Step ______ 342 SL1 Logic Jump ______ 343 SL1 Step Jump ______ 344 SL1 Step Setting ______ 345 SL1 Time ______ No.
Appendix B Dimensions Appendix B provides detailed dimension information for the 1336 SPIDER. Important: The dimensions given on the following drawings are for estimating purposes only. Contact your Allen-Bradley Sales Office if certified drawings are required. IP 20 (Open Type) Dimensions – A022, A036, B010, B017 7.0 (0.28). 7.0 (0.28) Dia. 14.0 (0.55) Dia. PWR RUN STOP FAULT TB1 TB2 TB3 12.0 (0.47) TB4 TB5 442.0 (17.40) TB6 TB7 410.0 (16.
B–2 Dimensions IP 20 (Open Type) Dimensions – A060, B033 28.0 40.0 (1.10) (1.57) 40.0 (1.57) 30.0 (1.18) 16.0 (0.63) Dia. 29.0 (1.14) Dia. 3 Places 19.0 (0.75) 124.0 (4.88) 7.0 (0.28). 7.0 (0.28) Dia. 14.0 (0.55) Dia. PWR RUN STOP FAULT TB1 TB2 TB3 12.0 (0.47) TB4 Cover Removed to Show Terminal Bocks TB5 453.0 (17.83) TB6 TB7 421.0 (16.57) DEVICE IS LIVE UP TO 180SEC AFTER REMOVING MAINS VOLTAGE. GERÄT FÜHRT BIS 180SEK NACH DEM AUSSCHALTEN SPANNUNG.
Dimensions B–3 Dynamic Brake Resistor Dimensions B E INPUT FOR USE WITH 380/460 DC POWER BRAKE ON A–B P\N 151076 REV 01 BULLETIN 1336 DYNAMIC BRAKE 1336–MOD–KB005 SER C 680–750 VDC. 2.5 ADC (RMS) CAT VAC BULL. 1336 A.F. DRIVES (OUTPUT) HEAT DISSIPATION 375 WATTS MAXIMUM MADE IN U.S.A. IPC Catalog Number 1 556-1 556-2 556-3 556-4 556-5 A C D (Front) (Side) (Bottom View - Mounting Holes) Dimensions A 330.2 (13.00) 254.0 (10.00) 254.0 (10.00) 330.2 (13.00) 330.2 (13.00) B 355.6 (14.
B–4 Dimensions Typical External Brake Circuitry PWR RUN STOP FAULT TB1 TB2 Three-Phase AC Input TB3 TB4 TB5 TB6 TB7 (Input Contactor) M DEVICE IS LIVE UP TO 180SEC AFTER REMOVING MAINS VOLTAGE. GERÄT FÜHRT BIS 180SEK NACH DEM AUSSCHALTEN SPANNUNG. L'APPAREIL RESTE SOUS TENSION JUSQU'A 180 S APRES LA MISE HORS SERVICE.
Appendix C CE Conformity Low Voltage Directive The following low voltage directives apply: • EN 60204-1 • EN 50178 EMC Directive This drive (complex component) is tested to meet Council Directive 89/336 Electromagnetic Compatibility (EMC) using the following standards: • EN 50081-1, -2 - Generic Emission Standard • EN 50082-1, -2 - Generic Immunity Standard • EN 61800-3 - Standard for Adjustable Speed Electrical Power Drive Systems Declarations of Conformity to the European Union Directives are available
C–2 CE Conformity Requirements for Conforming Installation The following items are required for CE conformance: 1. Standard 1336 SPIDER CE compatible drive with integral filter. 2. Grounding and cabinet layout as shown in Figures C.1 and C.2. 3. Output power (drive to motor) wiring must be braided. For shielded cable it is recommended to use a compact strain relief connector with double saddle clamp for filter and compact strain relief connector with EMI protection for motor output.
CE Conformity C–3 Figure C.2 Typical Cabinet Layout Cabinet All wiring must be as short as possible. L1, L2, L3 Mounting Panel (must be conducting) Inverter Line Filter (if not integrated) U, V, W Unshielded input power wiring must be bound together forming a triangle (in cross section). AC Input Line Choke (if not integrated) Unshielded output power wiring must be bound together forming a triangle (in cross section). AC Input Contactor Input and output wiring must be separated.
C–4 Grounding CE Conformity RFI Filter Grounding Important: Using the drive with integral optional RFI filter may result in relatively high ground leakage currents. Surge suppression devices are incorporated into the drive. The filter must be solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply PE is solidly connected (bonded) to the same building power distribution ground.
Appendix D Flash Memory The 1336 SPIDER stores its operating firmware in state-of-the-art Flash Memory. This appendix will briefly describe flash memory and the method available to upgrade the drive firmware in the event that software enhancements become available. What is Flash Memory? The firmware (including parameter layout and operating algorithms) resides in a form of programmable read-only memory called “Flash Memory.
D–2 Flash Memory End of Appendix D
Index A F AC Supply Source, 2–3 Fault Buffer History, 7–32 Adapter Definitions, 2–14 Faults Adptr Freq Err, 8–2 Auxiliary, 8–2 Bgnd 10ms Over, 8–2 Bipolar Dir Flt, 8–2 Blwn Fuse Flt, 8–2 C167 Watchdog, 8–2 Diag C Lim Flt, 8–2 Drive -> HIM, 8–2 DSP Comm Fault, 8–2 DSP Protected, 8–2 DSP Queue Fault, 8–2 DSP Reset Fault, 8–2 DSP Timeout Fault, 8–2 EE Init Read, 8–2 EE Init Value, 8–2 EEprom Checksum, 8–3 EEprom Fault, 8–3 Encoder Loss, 8–3 Fgnd 10ms Over, 8–3 Ground Fault, 8–3 Ground Warning, 8–3 Hardwar
I–2 Index Overvolt Fault, 8–5 Phase U Fault, 8–5 Phase V Fault, 8–5 Phase W Fault, 8–5 Poles Calc Flt, 8–5 Power Loss Fault, 8–5 Power Mode Fault, 8–5 Power Overload, 8–5 Precharge Fault, 8–5 Precharge Open, 8–6 Prm Access Flt, 8–6 Reprogram Fault, 8–6 ROM or RAM Fault, 8–6 Serial Fault, 8–6 Shear Pin Fault, 8–6 Step Logic Flt, 8–6 Sync Loss Fault, 8–6 Temp Sense Open, 8–6 Undervolt Fault, 8–6 UV Short Fault, 8–6 UW Short Fault, 8–6 VW Short Fault, 8–6 Xsistr Desat Flt, 8–6 Filtering, RFI, 2–6, 2–7, C–4 F
Index Anlg Signal Loss, 7–30 Application Sts, 7–36 At Time, 7–29 Base Frequency, 7–58 Base Voltage, 7–58 Bidir In Offset, 7–64 Blwn Fuse Flt, 7–33 Boost Slope, 7–57 Braking Chopper, 7–14 Break Freq, 7–59 Break Frequency, 7–57 Break Voltage, 7–57 Bus Limit En, 7–14 Bus Reg Level, 7–26 Bus Regulation, 7–25 Clear Fault, 7–32 Cntrl Board Rev, 7–41 Common Bus, 7–15 Control Select, 7–56 CR Out Select, 7–28 Cur Lim Trip En, 7–32 Current Angle, 7–39 Current Limit, 7–9 Current Limit En, 7–10 Current Lmt Sel, 7–9 Cu
I–4 Index LLoss Restart, 7–22 Load Loss Detect, 7–25 Load Loss Level, 7–26 Load Loss Time, 7–26 Local Mask, 7–43 Local Owner, 7–46 Logic Mask, 7–43 Loss Recover, 7–24 Low Bus Fault, 7–33 Max Bus Volts, 7–26 Max Enc Counts, 7–51 Max Traverse, 7–25 Maximum Freq, 7–9, 7–12 Maximum Speed, 7–49 Maximum Voltage, 7–58 Meas.
Index Slip Adder, 7–50 Slip Comp Gain, 7–20 Slip@F.L.A.
I–6 Index V Volts/Hz Pattern, 7–56 W Wiring Control and Signal, 3–1, 4–1 Power, 2–9
Publication 1336Z-UM001E-EN-P – June, 2003 Supersedes 1336Z-UM001D-EN-P dated July, 2002 & 1336Z-RN001B-EN-P dated July, 2002 P/N 191276 (08) Copyright © 2003 Rockwell Automation, Inc. All rights reserved.
