User Manual

Heavy Duty Dynamic Braking
6
1336-5.65 — March, 2007
Selecting a Chopper Module
and the Maximum Dynamic
Brake Resistance
The following calculations are demonstrated using The International
System of Units (SI).
Gather the following information:
Power rating from motor nameplate in watts, kilowatts, or horsepower
Speed rating from motor nameplate in rpm or rps (radians per second)
Motor inertia and load inertia in kg-m
2
or lb-ft
2
Gear ratio (GR) if a gear is present between the motor and load
Motor shaft speed, torque, and power profile of the drive application
Figure 2 shows the speed, torque, and power profiles of the drive as a
function of time for a particular cyclic application that is periodic over t
4
seconds. The desired time to decelerate is known or calculable and is within
the drive performance limits. In Figure 2, the following variables are
defined:
ω(t) = Motor shaft speed in radians per second (rps)
N(t) = Motor shaft speed in Revolutions Per Minute (RPM)
T(t)
= Motor shaft torque in Newton-meters
1.0 lb-ft = 1.355818 N-m
P(t)
= Motor shaft power in watts
1.0 HP = 746 watts
-Pb
= Motor shaft peak regenerative power in watts
ω
Rad
s
2πN
60
=