User Manual 1305 Adjustable Frequency AC Drive 0.37…4 kW (0.5…5 Hp), Firmware 4.01 and Up Please read the Attention Statement on page 2-18 and 2-21 before installing the drive.
Important User Information Read this document and the documents listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Document Update Electronic Motor Overload Protection This product does not offer speed-sensitive overload protection, thermal memory retention or provisions to act upon motor over-temperature sensing in motors. If such protection is needed in the end-use product, it needs to be provided by additional means. Rockwell Automation Publication 1305-5.
Notes: Rockwell Automation Publication 1305-5.
Summary of Changes The information below summarizes the changes to the 1305 User Manual, publication 1305-5.1 since the last release. Description of New or Updated Information Page Added the document update concerning Electronic Motor Overload Protection. Beginning of manual Rockwell Automation Publication 1305-5.
Notes: Rockwell Automation Publication 1305-5.
Table of Contents Chapter 1 – Information and Precautions Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Receiving, Unpacking, Inspection, Storing . . . . . . . . . . . . . 1-2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . 1-3 Nameplate Location . . . . . . . . . . . . . .
Table of Contents Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Adapter Mounting Distance . . . . . . . . . . . . . . . . . . . . . 2-23 Adapter Mounting Distance & Cable Connections . . . 2-24 Chapter 3 – Human Interface Module (HIM) Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 HIM Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 HIM Operation . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Chapter 6 – Troubleshooting and Fault Information Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Fault Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How To Clear a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault Code Cross Reference . . . . .
Table of Contents Mechanical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . D-4 Index Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1 Notes Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information and Precautions CHAPTER OBJECTIVES Chapter 1 provides information on the general intent of this manual, gives an overall description of the Bulletin 1305 Adjustable Frequency AC Drive (herein called “the drive”) and provides a listing of key drive options. Additionally, this chapter provides information on receiving and handling the drive. 1.
Chapter 1 – Information and Precautions 2.Receiving – It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are obviously damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill.
Chapter 1 – Information and Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, or servicing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, ‘‘Guarding Against Electrostatic Damage ” or any other applicable ESD protection handbook.
Chapter 1 – Information and Precautions Figure 1.2 Nameplate Information 4.NAMEPLATE LOCATION Figure 1.1 Bulletin 1305 Nameplate Location CAT I N P U T 1305-BA03A-HAP V: 380-460 A: 2.2 Hz: 50/60 VA: 1800 SER B O U V: 380-460 3Φ T A: 2.3 P Hz: 0-400 U Motor T Rating: 0.75KW / 1 HP Nameplate Located on Exterior of Enclosure MADE IN U.S.A. AB0516C FIRMWARE COMPATIBILITY➀ Drive: Series A, FRN 4.01 Series B, FRN 5.01, FRN 5.02, and up HIM: Series A, FRN 1.0 through 3.0 Series B, FRN 1.
Chapter 1 – Information and Precautions 5.CATALOG NUMBER CODE EXPLANATION 1305 – A A02 A 6.First Position Second Position Third Position Fourth Position Bulletin Number Rating Nominal Current Rating Enclosure Type A B 200-240V 1∅ 200-230V 3∅ 380-460V 3∅ A01 A02 A03 A04 A06 A08 A09 A12 Letter A – DE – HA1 Sixth Position Fifth Position Options Enclosure Type NEMA Type 1 (IP 30) Language Code (English language is included in base catalog number.
Chapter 1 – Information and Precautions Table 1.A 7.Drive Rating and Derating Guidelines In general: Motor Rating Voltage Rating a n 200-230V 50/60 /6 Hz H 380-460V 8 6 50/60 /6 Hz H 1-6 Catalog a alo Number IP30 IP 3O 1O Input kW Output ➀➁ Current (A) HP kW Output ➀➁ Current (A) 1305-AA02A 1/2 0.37 2.3 1/4 0.19 1.2 2.3 1305-AA03A 3/4 0.55 3 1/2 0.37 1305-AA04A 1 0.75 4.5 3/4 0.55 3 1305-AA08A 2 1.5 8 1 0.75 4.5 1305-AA12A 3 2.2 12 ➂ 2 1.5 1305-BA01A 1/2 0.
Chapter Installation/Wiring CHAPTER OBJECTIVES Chapter 2 provides the information needed to properly mount and wire the drive. Since most start-up difficulties are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation.
Chapter 2 – Installation/Wiring Figure 2.2 Bulletin 1305 Approximate Dimensions Dimensions shown in millimeters (inches). Shipping weights shown in kilograms (pounds). C’ C A 5.5 (7/32) H D J 22.5 (7/8) B E G 200/230 V Cat. No. 1305- 380/460 V Cat. No. 1305- F A Width B Height C Depth w/o Pot C’ Depth w/ Pot D E F G H J Approx. Ship Wt. AA02A AA03A 120 (4-23/32) 195 (7-11/16) 122 (4-13/16) 127.1 (5) 110 (4-11/32) 180 (7-1/16) 9 (11/32) 113 (4-7/16) 5 (7/32) 7.5 (5/16) 1.
Chapter 2 – Installation/Wiring TERMINAL BLOCK ACCESS Figure 2.3 Terminal Block Access To access the power and control terminal blocks, perform the following procedure: 1. Remove power from the drive. 2. Lower the hinged panel located below the HIM or blank front panel. 4. For drives equipped with a HIM, press the retaining lever directly beneath the HIM and slide the HIM downward to remove it from drive. 5.
Chapter 2 – Installation/Wiring Figure 2.
Chapter 2 – Installation/Wiring INPUT DEVICES Starting and Stopping the Motor ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit is required to remove AC line power to the drive. When AC input power is removed, there will be a loss of inherent regenerative braking effect and the motor will coast to a stop.
Chapter 2 – Installation/Wiring INPUT POWER CONDITIONING INPUT FUSING The drive is suitable for direct connection to a correct voltage, single phase or three-phase, AC power line. However, there are certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer with an input impedance of 3% of the drive input VA rating may be required.
Chapter 2 – Installation/Wiring ELECTRICAL INTERFERENCE – EMI/RFI Immunity The 1305 drive is designed for immunity to most externally generated interference. Usually, no special precautions are required beyond the installation practices provided in this publication. It is recommended that the coils of DC energized contactors associated with drives be suppressed with a diode or similar device, since they can generate severe electrical transients.
Chapter 2 – Installation/Wiring RFI FILTERING RFI Filter Leakage Current 1305 drives can be installed with an RFI filter, which controls radio–frequency conducted emissions into the main supply lines and ground wiring. The optional RFI filter may cause ground leakage currents. Therefore a solid ground connection must be provided.
Chapter 2 – Installation/Wiring GROUNDING Refer to the grounding diagram on the following page. The drive must be connected to system ground at the power ground (GRD) terminal provided on the power terminal block (TB1). Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC, VDE 0160, BSI, etc.) and should be inspected and tested at appropriate and regular intervals. In any cabinet, a single, low–impedance ground point or ground bus bar should be used.
Chapter 2 – Installation/Wiring Figure 2.5 Recommended 1305 Grounding for Installation Without EMI Filter (Non–CE) Common Mode Core* Conduit/4-Wire Cable R(L1) S(L2) Shield* U(T1) V(T2) W(T3) GRD T(L3) GRD Ground Rod 2-10 Standard unit has plastic conduit entry for installation with EMI filter (CE), see Appendix D. Shield Motor Terminator* Motor Frame * These are options that can be installed as needed.
Chapter 2 – Installation/Wiring Table 2.B Power Block Terminal (TB1) POWER WIRING Input and output power connections are performed through a ten position terminal block, TB1 (see page 2-3 for location). Terminals Description GRD Earth Ground Figure 2.
Chapter 2 – Installation/Wiring Motor Cables A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 1 meter (3.3 feet) for every 10 meters (33 feet) of length. In all cases, long parallel runs must be avoided.
Chapter 2 – Installation/Wiring Conduit Motor Lead Lengths If metal conduit is preferred for cable distribution, the following guidelines must be followed. Installations with long cable lengths between the 1305 drive and motor may require the use of an output reactor or Terminator. The following guidelines allow for selection of the appropriate drive HP rating (and output reactor or Terminator, if required) to work with an existing motor, and provide motor-lead length solutions for new installations.
Chapter 2 – Installation/Wiring 1000V and 1200V Motor Insulation Ratings: Cable lengths listed in Table 2.D are for operating the 1305 drive at a maximum carrier frequency of 4 kHz on motor insulation ratings of 1000V and 1200V. Consult the factory regarding operation above 4 kHz carrier frequency. Multiply listed distances by 0.85 for operation at high line conditions (above 480V). If the maximum cable length used exceeds the distances indicated, refer to Section B.
Chapter 2 – Installation/Wiring Section B: Use of Output Reactor or Terminator For longer motor-lead length applications, an output reactor or Terminator is required to ensure proper drive operation, and for the motor to operate within its specified insulation rating. The guidelines in Table 2.E are required for proper drive and motor operation, or motor designs without phase-separating insulation paper between motor windings.
Chapter 2 – Installation/Wiring Table 2.
Chapter 2 – Installation/Wiring DRIVE OPERATION WITHOUT A HUMAN INTERFACE MODULE (HIM) Bulletin 1305 drives are functional without the use of the Human Interface Module (HIM). All control functions can be performed from the control terminal block (TB2). See Figure 2.5 for control descriptions. Programming must be performed using a HIM or PLC Remote I/O function. If operating without a HIM, you must use an external Frequency Source on TB2.
Chapter 2 – Installation/Wiring Three Wire Control MOP Function When using this control scheme, the factory default for the reverse function is controlled from TB2. To enable Reverse operation from the HIM or other serial communication adapters, Bit 0 of the [Direction Mask] parameter must be changed from “1” to a “0”. See page 5-48. See Chapter 5 for general programming instructions.
Chapter 2 – Installation/Wiring Figure 2.7 Terminal Block (TB2) Designations [Input Mode] = “Three Wire” or [Input Mode]=“3 w/2nd Acc.
Chapter 2 – Installation/Wiring Figure 2.
Chapter 2 – Installation/Wiring Table 2.
Chapter 2 – Installation/Wiring OUTPUT DEVICES Drive Output Disconnection ATTENTION: Any disconnecting means wired to drive output terminals U, V and W must be capable of disabling the drive if opened during drive operation. If opened during drive operation, the drive will continue to produce output voltage between U, V, W. An auxiliary contact must be used to simultaneously disable the drive or output component damage may occur.
Chapter 2 – Installation/Wiring ADAPTERS An adapter is any device connected to the drive’s serial port. Typical devices include: D Human Interface Modules D Communication Modules D Future adapter devices IMPORTANT: A maximum of five adapters can communicate to the drive. The total current draw of all adapters should not exceed 250mA. Refer to the data sheet or nameplate of each adapter for the amount of current needed for the adapter to operate.
Chapter 2 – Installation/Wiring Figure 2.11 Adapter Mounting Distance and Cable Connections ➁ Male-Male Cable C Port 2 Port 2 ➁ Male-Male Cable B Port 1 Port 1 A A Adapter 2 ➀ Male-Female Cable 2 N B 3 Male-Male Cable ➁ ➁ Male-Male Cable D Adapter 2 Communication Module ➀ Male-Female Cable Adapter 3 Maximum Distance Maximum Distance A + B + C 10 Meters A + B + D 10 Meters C + D 10 Meters A + B 10 Meters Adapter 1 Splitter ➀ Use Cables 1202-H**. See Appendix C.
Chapter Human Interface Module Chapter Objectives Chapter 3 describes the various controls and indicators found on the optional Human Interface Module (HIM) of the Bulletin 1305 AC Drive. The material presented in this chapter must be understood to perform the start-up procedure in Chapter 4. 3 above or Series B version 1.01 and above (see back of HIM), the Status Display, Process Display or Password Login menu can be selected as the power-up display or menu.
Chapter 3 – Human Interface Module Display Panel Descriptions ESC Escape When pressed, the ESC key will cause the programming system to go back one level in the menu structure. SEL Start The Start key will initiate drive operation if no other control devices are sending a Stop command. This key can be disabled by the [Logic Mask] or [Start Mask]. Stop If the drive is running, pressing the Stop key will cause the drive to stop, using the selected stop mode. Refer to the [Stop Select] in Chapter 5.
Chapter 3 – Human Interface Module Control Panel Descriptions (continued) Change Direction Pressing this key will cause the drive to ramp down to 0 Hz and then ramp up to set speed in the opposite direction. The appropriate Direction Indicator will illuminate to indicate the direction of motor rotation. Refer to [Logic Mask] and [Direction Mask]. Note that the factory default for control of the reverse function is the reverse input at the TB2 control terminal block.
Chapter 3 – Human Interface Module HIM REMOVAL AND INSTALLATION In addition to mounting directly on the drive, the HIM can be used as a hand held programmer or it can be mounted on the front of an enclosure. The HIM can be removed from the drive in one of two methods: IMPORTANT: When the [Logic Mask] bit for an adapter is changed from ‘‘1” to ‘‘0” it disables all command functions for that adapter with the exception of the Stop command and frequency reference. 1.
Chapter 3 – Human Interface Module HIM MODES The HIM has up to seven different modes. Refer to Figure 3.3. Search (Series A HIM Software Version 3.00 and Above or Series B HIM Software Version 1.01 and Above Only) Display This mode will search for parameters that are not at their default values. When selected, the Display mode allows any of the parameters to be viewed. However, parameter modifications are not allowed. Control Status (Series A HIM Software Version 3.
Chapter 3 – Human Interface Module Figure 3.3 HIM Programming Steps This flow chart serves as a guide to the key strokes required for movement throughout the menu levels.
Chapter 3 – Human Interface Module PROGRAM AND DISPLAY MODES DESCRIPTION ACTION HIM DISPLAY ❏ 1. The Display and Program modes allow access to the parameters for viewing or programming. or a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display b. Press the Increment (or Decrement) key to show “Program” (or “Display”). Choose Mode Program c. Press Enter. or d. Press the Increment (or Decrement) key until the desired group is displayed.
Chapter 3 – Human Interface Module PROGRAM AND DISPLAY MODES (cont.) ACTION Changing Digits or SEL DESCRIPTION ❏ 2. With Series A HIM software versions 3.00 and above, or Series B HIM software version 1.01 and above, you have the ability to access and modify each individual bit or digit. IMPORTANT: This procedure assumes the Password is not set, you have already logged in, or the device has been set to Defaults. a. Select a parameter with Increment (or Decrement) keys. Choose Group Setup b.
Chapter 3 – Human Interface Module PROGRAM AND DISPLAY MODES (cont.) ACTION Bit ENUMs or SEL DESCRIPTION HIM DISPLAY ❏ 3. With Series A HIM software versions 3.00 and above, or Series B HIM software version 1.01 and above, and Drive software 4.01 and above, bit ENUMs (16 character text strings) will be displayed to aid interpretation of bit parameters. a. From the Choose Group menu, use the Increment/Decrement key to select the Masks group. Press Enter. b.
Chapter 3 – Human Interface Module PROCESS MODE ACTION DESCRIPTION HIM DISPLAY ❏ 1. When selected, the Process mode will show a custom display consisting of information programmed with the Process Display group of parameters. a. Complete steps a – c on page 3-7 to access the Program mode. Choose Mode Program or b. Press the Increment/Decrement key until “Process Display” is shown. Press Enter. Choose Group Process Display or c.
Chapter 3 – Human Interface Module PROCESS MODE (cont.) ACTION ESC or press ESC SEL DESCRIPTION HIM DISPLAY f. When process programming is complete, press ESC until “Choose Mode” is displayed. Press Increment/Decrement until “Process” is displayed. Press Enter to get process value. Choose Mode Process g. With Series A HIM Software Versions 3.00 and above or Series B HIM Software Versions 1.01 and above. the user has the ability to save the Process Display for power up.
Chapter 3 – Human Interface Module EEPROM MODE DESCRIPTION ACTION Reset Defaults HIM DISPLAY ❏ 1. The EEPROM mode is used to restore all settings to factory default values or to upload or download parameters between the HIM and the drive. (Parameter upload or download requires a Series B HIM). To restore factory defaults: a. From the Status Display, press Enter (or any key). “Choose Mode” will be displayed. or b. Press the Increment (or Decrement) key until “EEPROM” is displayed.
Chapter 3 – Human Interface Module EEPROM MODE (cont.) ACTION Drive → HIM or SEL or DESCRIPTION HIM DISPLAY ❏ 2. To upload a parameter profile from the drive to the HIM, you must have a Series B HIM. a. From the EEPROM menu, press the Increment/Decrement keys until “Drive → HIM” is displayed. EEprom Drive→HIM b. Press Enter. Use the Increment/Decrement keys to choose between profile 1 or profile 2. Drive→HIM 1 c.
Chapter 3 – Human Interface Module EEPROM MODE (cont.) ACTION HIM → Drive DESCRIPTION HIM DISPLAY ❏ 3. To download a parameter profile from the HIM to the drive, you must have a Series B HIM. IMPORTANT: The download function will only be available when there is a valid profile stored in the HIM. or or a. From the EEPROM menu, press the Increment/Decrement keys until “HIM → Drive” is displayed. EEprom HIM→Drive b. Press the Enter key. A profile name will be displayed on line 2 of the HIM.
Chapter 3 – Human Interface Module SEARCH MODE ACTION Search DESCRIPTION HIM DISPLAY ❏ 1. The Search mode is only available with Series A HIM software version 3.00 and above or Series B HIM software version 1.01 and above. This mode allows you to search through the linear parameter list and display all parameters that are not at the factory default values. The Search mode is a read only function. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or b.
Chapter 3 – Human Interface Module CONTROL STATUS MODE ACTION Control Logic DESCRIPTION HIM DISPLAY ❏ 1. The Control Status mode is only available with Series A HIM software version 3.00 and above or Series B HIM software version 1.01 and above. This mode allows the drive logic mask to be disabled, thus preventing a Serial Fault when the HIM is removed with drive power applied. SEL a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display or b.
Chapter 3 – Human Interface Module CONTROL STATUS MODE (cont.) DESCRIPTION ACTION Fault Queue/ Clear Faults ❏ 2. This menu provides a means to view the fault queue and clear it when desired. a. From the Control Status menu, press the Increment (or Decrement) key until “Fault Queue” is displayed. or HIM DISPLAY Control Status Fault Queue b. Press Enter. or Fault Queue View Faults d. Press Enter. The fault queue will be displayed.
Chapter 3 – Human Interface Module PASSWORD MODE DESCRIPTION ACTION Setting Password ❏ 1. The factory default password is 0 (which disables password protection). To change the password and enable password protection, perform the following steps. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or HIM DISPLAY b. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Display Choose Mode Password c. Press Enter.
Chapter 3 – Human Interface Module PASSWORD MODE (cont.) ACTION ➁ Logout or DESCRIPTION i. Press the Increment (or Decrement) key until “Logout” is displayed. j. Press Enter to log out of the Password mode. Press ESC ➁ SEL HIM DISPLAY Password Logout Choose Mode Password k. With Series A HIM software versions 3.00 and above or Series B HIM software version 1.01 and above, the Password Login menu can be programmed to appear when drive power is applied.
Chapter 3 – Human Interface Module PASSWORD MODE (cont.) DESCRIPTION ACTION Login to the Drive HIM DISPLAY ❏ 2. The Program and EEPROM modes, and the Clear Fault Queue menu, are now password protected and will not appear in the menu. To access these modes, perform the following steps. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or or b. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Password c. Press Enter.
Chapter 3 – Human Interface Module PASSWORD MODE (cont.) DESCRIPTION ACTION HIM DISPLAY Logout from the Drive ❏ 3. To prevent unauthorized changes to parameters, Logout must be performed as described below. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or or b. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Password c. Press Enter. Password Login d. Press the Increment (or Decrement) key until “Logout” is displayed.
Chapter 3 – Human Interface Module This Page Intentionally Left Blank.
Chapter Start-Up CHAPTER OBJECTIVES This chapter describes the steps needed to start-up the drive. Included in the procedure are typical adjustments and checks to assure proper operation. The information contained in previous chapters of this manual must be read and understood before proceeding. IMPORTANT: The drive is designed so that start-up is simple and efficient. The programmable parameters are grouped logically so that most start-ups can be accomplished by adjusting parameters in only one group.
Chapter 4 – Start–Up Initial Operation - Motor Disconnected ATTENTION: Proceed with caution. A DC Bus Voltage may be present at the Power Terminal Block (TB1) even when power is removed from the drive. ❏ 1.Verify that AC line power at the disconnect device is within the rated value of the drive. ❏ 2.Disconnect and lock-out all incoming power to the drive including incoming AC power to terminals L1, L2 and L3 (R, S and T) plus any separate control power for remote interface devices.
Chapter 4 – Start–Up ❏ 8. If the HIM and drive are not communicating properly, ‘‘Connection Fail” may be displayed on line 2. If this occurs remove the HIM from the drive and reinsert. See Page 3-4 for HIM Removal instructions. If this does not correct the problem or another fault message is displayed, record the information and remove all power. Determine and correct the fault source before proceeding. Refer to Chapter 6 for fault descriptions.
Chapter 4 – Start–Up ❑ 10. INPUT MODE SELECTION (continued) a.) From the Status Display, press the Enter key (or any key). ‘‘Choose Mode” will be displayed. b.) Press the Increment (or Decrement) key until ‘‘Program” is displayed. Choose Mode Display Choose Mode Program c.) Press Enter. The parameter group ‘‘Metering” will be displayed. Choose Group Metering d.) Press the Increment key again until the ‘‘Set Up” Group is displayed. Choose Group Set Up e.) Press Enter. or f.
Chapter 4 – Start–Up ❏ 11. Setting Frequency Command to 0 Hz If the HIM has an analog potentiometer option, turn the potentiometer fully counter clockwise and skip to Step 12. If the HIM has Digital Up-Down keys for frequency control then perform the following: or or a.) From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed. Choose Mode Program b.) Press the Increment or Decrement key until “Display” is shown. Choose Mode Display c.) Press Enter.
Chapter 4 – Start–Up ❏ 12. Verifying Minimum and Maximum Frequency Settings. a.) Press the Start key. The drive should output 0 Hz. which is the factory default value for the [Minimum Freq] parameter. The Status Display should indicate “At Speed” and the actual frequency (+0.00 Hz.). or b.) With the drive still running, use the speed source to command maximum speed. The drive should ramp to 60 Hz. which is the factory default value for the [Maximum Freq] parameter. At Speed +0.00 Hz Accelerating +29.
Chapter 4 – Start–Up ❏ 14. Jog Control Check. Press & Hold Jog Key JOG Release Jog Key Set to Maximum Frequency re en y or a.) With the drive stopped, press and hold the JOG key on the Control Panel. The drive should accelerate to the frequency programmed by the [Jog Frequency] parameter and remain there until the JOG key is released. When released, the drive should “Ramp to Stop” which is the factory default stopping method for the [Stop Select] parameter. At Speed +10.00 Hz Stopped +0.00 Hz ❏ 15.
Chapter 4 – Start–Up ATTENTION: Proceed with caution. A DC Bus Voltage may be present at the Power Terminal Block (TB1) even when power is removed from the drive. ❏ 16. Reconnect the Motor. Remove ALL Power a.) Disconnect and lock-out all input and control power to the drive. When the HIM Display is no longer illuminated, remove the drive cover. Reconnect Motor b.) Verify that the DC Bus neon indicator is not illuminated (See Figure 2.3 for location) and wait 60 seconds.
Chapter 4 – Start–Up ❏ 17. Check for Correct Motor Rotation. er to o Drive r e Apply Po Power Verify Frequency Command =0 a.) Reapply power to the drive. b.) Verify that the frequency command is at zero Hz. Refer to step 11 for further information. c.) Start the drive. At Speed +5.00 Hz Slowly Increase Speed or Verify Direction of Rotation d.) Slowly increase the speed until the motor begins to turn. Check the direction of motor rotation. e.) Stop the drive.
Chapter 4 – Start–Up ❏ 18. Check for proper operation. a.) Start the drive. At Speed +5.00 Hz Slowly Increase Speed or b.) Slowly increase the speed. Check for proper motor operation throughout the speed range. c.) Press the Stop key. ❏ 19. This completes the basic start-up procedure. Depending on your application, further parameter programming may be required. Refer to Chapter 5 for information.
Chapter Programming 5 CHAPTER OBJECTIVES FUNCTION INDEX Chapter 5 describes all parameters for Bulletin 1305 drives. Parameters are divided into groups for ease of programming and operator access. Grouping replaces a sequentially numerical parameter list with functional parameter groups that increases operator efficiency and helps to reduce programming time. For most applications, this means simplicity at startup with minimum drive tuning.
Chapter 5 – Programming PARAMETER FLOW CHART Wrap to Linear List Metering Page 5-5 Output Current (54) Output Voltage (1) Output Power (23) DC Bus Voltage (53) Output Freq (66) Freq Command (65) MOP Hz (42) Drive Temp (70) Last Fault (4) % Output Power (3) % Output Curr (2) Set Up Page 5-8 Input Mode (21) Freq Select 1 (5) Accel Time 1 (7) Decel Time 1 (8) Base Frequency (17) Base Voltage (18) Maximum Voltage (20) Minimum Freq (16) Maximum Freq (19) Stop Select (10) Current Limit (36) Overload Mode (37)
Chapter 5 – Programming Metering Diagnostics Masks Page 5-42 Page 5-47 Drive Command (58) Drive Status (59) Drive Alarm (60) Input Status (55) Freq Source (62) Freq Command (65) Drive DIrection (69) Motor Mode (43) Power Mode (44) Drive Type (61) Firmware Ver (71) Output Pulses (67) Drive Temp (70) Set Defaults (64) Logic Mask (92) Direction Mask (94) Start Mask (95) Jog Mask (96) Reference Mask (97) Accel Mask (98) Decel Mask (99) Fault Mask (100) MOP Mask (101) Local Mask (93) Owners Page 5-50 Sto
Chapter 5 – Programming PROGRAMMING EXAMPLE The following is an example of the programming steps required to change a parameter setting. In this example, the parameter [Freq Select 1] is being programmed from its’ factory default setting of “Adapter 1” to a new setting, “Adapter 2”. DESCRIPTION ACTION ESC ❏ 1. Press any key to go from the Status Display to the ‘‘Choose Mode” menu. SEL To Select Mode or To Select a Group To Select a Parameter within a Group or Stopped +0.00 Hz ❏ 2.
Chapter 5 – Programming Metering [Output Current] This parameter displays the output current present at TB1, terminals T1, T2 & T3 (U, V & W). [Output Voltage] This parameter displays the output voltage present at TB1, terminals T1, T2 & T3 (U, V & W) [Output Power] This parameter displays the output power present at TB1, terminals T1, T2, & T3 (U, V & W). [DC Bus Voltage] This parameter displays the DC bus voltage level.
Chapter 5 – Programming Metering Group (cont.) [Output Freq] This parameter displays the output frequency present at TB1, terminals T1, T2 & T3 (U, V & W). [Freq Command] This parameter displays the frequency that the drive is commanded to output. This command may come from any one of the frequency sources selected by [Freq Select 1], [Freq Select 2] or [Preset Freq 1-7] the preset speeds 1-7 as determined by the inputs to SW1, SW2, and SW3 at TB2.
Chapter 5 – Programming Metering Group (cont.) [Drive Temp] This parameter displays the drive internal temperature. [Last Fault] This parameter displays the fault code for the present drive fault. If there is no active fault, the value will be zero. [% Output Power] This parameter displays the percent of drive rated output power. [% Output Curr] This parameter displays the percent of drive rated output current.
Chapter 5 – Programming Set Up [Input Mode] This parameter selects between three wire and Run Fwd/Rev control. Refer to Chapter 2, Figure 2-5. IMPORTANT: Power must be cycled to the drive for the change to take effect. IMPORTANT: See Frequency Set Group for MOP explanation. This group of parameters defines the basic operation of the drive and should be programmed before initial operation.
Chapter 5 – Programming Set Up Group (cont.) [Accel Time 1] This parameter is the factory default parameter for determining the time it will take the drive to ramp from 0 Hz to [Maximum Frequency]. The rate is linear unless [S Curve] is ‘‘Enabled.” It applies to any increase in command frequency. The [Accel Time 2] parameter can be selected in place of this parameter. (See Chart on Page 5-32).
Chapter 5 – Programming Set Up Group (cont.) [Base Frequency] This value should be set to the motor nameplate Rated Frequency. [Base Voltage] This value should be set to the motor nameplate Rated Voltage. [Maximum Voltage] This parameter sets the highest voltage the drive will output. [Minimum Freq] This parameter sets the lowest frequency the drive will output. IMPORTANT: All analog inputs to the drive (4-20mA, 0-10V, Remote Pot) are scaled for the range [Minimum Freq] to [Maximum Freq].
Chapter 5 – Programming Set Up Group (cont.) [Maximum Freq] This parameter sets the highest frequency the drive will output. IMPORTANT: All analog inputs to the drive (4-20mA, 0-10V, Remote Pot) are scaled for the range [Minimum Freq] to [Maximum Freq]. Max hertz may be set to less than base hertz. [Stop Select] This parameter selects the stopping mode when the drive receives a valid stop command.
Chapter 5 – Programming Set Up Group (cont.) This parameter selects the derating factor for the I2t electronic overload function. Designed to meet NEC Article 430 and UL (file E59272) equivalent requirements. Additional overload devices do not need to be installed. Parameter # 37 Parameter Type Read & Write Units None Factory Default “No Derating” Settings ‘‘No Derating” ‘‘Min Derate” Figure 5.
Chapter 5 – Programming Set Up Group (cont.) [Sec Curr Limit] Figure 5.5 Current Limit Setting % of Drive Output Current When this parameter is set to zero, the [Current Limit] setting is used throughout the frequency range. When set to a value other than zero, the [Current Limit] value will be active up to the [Base Frequency] setting, then tapers down between [Base Frequency] and 1.5 times [Base Frequency]. At frequencies above 1.
Chapter 5 – Programming Single Phase Input Ratings The [Current Limit], [Overload Current] and [Sec Curr Limit] parameters are set based on the drive rated output current for three phase input ratings. When setting these parameters for single phase input ratings, use the following formula to determine the proper parameter setting: 5-14 1 Output Current➂ X Percent (0 to 150%) Parameter setting = in percent 3 Output Current ➂ ➁ The Drive Rated Ouput Current is based on three phase input ratings.
Chapter 5 – Programming Advanced Setup [Minimum Freq] This parameter sets the lowest frequency the drive will output. IMPORTANT: All analog inputs to the drive (4-20mA, 0-10V, Remote Pot) are scaled for the range [Minimum Freq] to [Maximum Freq]. [Maximum Freq] This parameter sets the highest frequency the drive will output.
Chapter 5 – Programming Advanced Set Up Group (cont.) [Base Voltage] This value should be set to the motor nameplate Rated Voltage. Parameter # 18 Parameter Type Read & Write Units 1 Volt Factory Default Max. Drive Rated Volts Minimum 25% of Max. Drive Rated Volts Maximum 100% of Max. Drive Rated Volts [Base Voltage] [Base Frequency] b Figure 5.
Chapter 5 – Programming Advanced Set Up Group (cont.) [Break Voltage] Parameter # 50 Parameter Type Read & Write This parameter sets the voltage the drive will output at [Break Frequency]. Combined with [Break Frequency], thiss value v ue determines de er es thee Volts-per-Hz s per H ratio r between e ee 0 andd [Break Frequency]. IMPORTANT: [DC Boost Select] must be set to ‘‘Break Point” to activate this parameter. [Maximum Voltage] This parameter sets the highest voltage the drive will output.
Chapter 5 – Programming Advanced Set Up Group (cont.) [DC Boost Select] This parameter sets the level of DC boost at low frequencies. It also selects special Volts-per-Hz patterns. Parameter # 9 Parameter Type Read & Write Units None Figure 5.8 Standard Boost Volts-per-Hz Pattern 48 0 y Motor Rated 0 – [Base Voltage] [Base Frequency] b a [Maximum Voltage] [Maximum Frequency] Fan Sel #2 ' a Fan Select #1 45% Base Voltage 35% Base Voltage Frequency See Figure 5.8 See Figure 5.8 See Figure 5.
Chapter 5 – Programming Advanced Set Up Group (cont.) Parameter # 48 Parameter Type Read & Write [Start Boost] Factory Default See Table Minimum 0 Volts 230V This parameter sets the DC boost level for acceleration when [DC Boost Select] is set to ‘‘Run Boost” or ‘‘Break Point.” Units 1 Volt Maximum 25% of Max. Drive Rated Volts Voltage [Start Boost] ' [Run Boost] ' 0– 0 [Run Boost] This parameter sets the DC boost level for constant speed level when [DC Boost Select] is set to ‘‘Run Boost.
Chapter 5 – Programming Advanced Set Up Group (cont.) [PWM Frequency] This parameter sets the carrier frequency for the PWM output waveform. IMPORTANT: Output Current derating applies above 4kHz. See Fig. 5-11. Parameter # 45 Parameter Type Read & Write Units 0.1 kHz IMPORTANT: Ignoring derating guidelines can cause reduced drive performance. % Output Current (A) Figure 5.11 PWM Frequency Derating Factory Default 4.0 kHz Minimum 2.0 kHz Maximum 8.
Chapter 5 – Programming Advanced Set Up Group (cont.) [Analog Invert] This parameter enables the inverting function for the 0-10 Volt and 4-20mA analog input signal at TB2. Parameter # 84 Parameter Type Read & Write Units None Factory Default ‘‘Disabled” Settings ‘‘Enabled” ‘‘Disabled” Figure 5.
Chapter 5 – Programming Advanced Set Up Group (cont.) [Stop Select] This parameter selects the stopping mode when the drive re e ves a vvalidd sstopp command. receives d Parameter # 10 Parameter Type Read & Write Units None Factory Default ‘‘Ramp” Settings ‘‘Coast” ‘‘Ramp” ‘‘DC Brake” ‘‘S-Curve” [DC Hold Time] This value sets the amount of time that the [DC Hold Level] voltage will be applied to the motor when the stop mode is set to either ‘‘DC Brake” or ‘‘Ramp.
Chapter 5 – Programming Advanced Set Up Group (cont.) [DC Hold Level] This parameter value sets the DC voltage applied to the motor during braking when the [Stop Select] is set to either ‘‘DC Brake” or ‘‘Ramp”. IMPORTANT: When setting this parameter, begin at a low voltage and continue increasing until sufficient holding torque is achieved and the drive output current rating is not exceeded.
Chapter 5 – Programming Advanced Set Up Group (cont.) [Compensation] Some drive/motor combinations have inherent instabilities which are exhibited as nonsinusoidal current feedback. The compensation when enabled will correct this condition. Compensation is only active at frequencies below 50 Hertz where the problem is most pronounced.
Chapter 5 – Programming Frequency Set [Freq Select 1] This parameter is the factory default parameter for selecting the frequency source that will supply the [Freq Command] to the drive. [Freq Select 2] or [Preset Freq 1-7] can be selected in place of this parameter with proper terminal block inputs. Refer to charts on Pages 5-29 and 5-31.
Chapter 5 – Programming Frequency Set Group (cont.) [Jog Frequency] This parameter sets the frequency the drive will output when it receives a jog command. [Prst/2nd Accel] This parameter, along with the [Upper Presets] parameter, determines which frequency source and Accel/Decel parameters will be selected using the optional inputs SW1, SW2 and SW3. Refer to charts on Pages 5-29 and 5-30.
Chapter 5 – Programming Frequency Set Group (cont.) [Decel Time 2] This value determines the time it will take the drive to ramp from [Maximum Freq] to 0 Hz. The rate is linear unless [S Curve] is ‘‘Enabled” or [Stop Select] is set to ‘‘S-Curve.” It applies to any decrease in command frequency unless [Decel Time 1] is selected. Refer to charts on Pages 5-29 and 5-30. [Preset Freq 1-7] These values set the frequencies that the drive will output when selected. Refer to charts on Pages 5-29 and 5-30.
Chapter 5 – Programming Frequency Set Group (cont.) Parameter # 35 Parameter Type Read & Write Units 1 Hz [Skip Freq Band] This parameter determines the band width around a [Skip Frequency]. The band width is 2 [Skip Freq Band] – 1/2 the band above and 1/2 the band below the [Skip Frequency] setting. “0” Disables All Skip Frequencies. Figure 5.
Chapter 5 – Programming Table 5.A Frequency Source Selection • • • Disabled ➁ • • • • Preset Pre e ➁ • • • • Ena led Enabled • • • • ➀ ➁ ➂ The parameter [Freq Source] indicates the active frequency source. See p. 5-45. Factory default settings. Not valid for [Input Mode] = “3 W/2nd Acc” or [Input Mode] = “Run F/R 2nd A”. • Indicates active function/parameter. ■ Valid for [Input Mode] = “3 W/2nd Acc” or [Input Mode] = “Run F/R 2nd A”. X Indicates closed switch. 0 Indicates open switch.
Chapter 5 – Programming Table 5.B Accel/Decel Selection • • • Disabled ➁ • • • • • 2nd A el Accel • • • • • Ena led Enabled • • • • • ➀ ➁ • The parameter [Freq Source] indicates the active frequency source. See p. 5-45. Factory default settings. Indicates active function/parameter. X Indicates closed switch. 0 Indicates open switch.
Chapter 5 – Programming Table 5.C Motor Operated Potentiometer (MOP) Frequency Source and Accel/Decel Selection Parameter Settings Frequency Source ➀ Preset/ 2nd Accel (26) Upper Presets (72) Freq Select 1 (5) Preset or 2nd Accel Disabled or Enabled • Freq Select 2 (6) Accel/Decel Accel Time 1 (7) Decel Time 1 (8) • • • Accel Time 2 (30) • Control Terminal Block Decel Time 2 (31) • ➀ ➁ The parameter [Freq Source] indicates the active frequency source. See p. 5-45.
Chapter 5 – Programming Feature Select [Run On Power Up] This parameter enables the function that allows the drive to automatically restart on power up regardless of what the drive status was before power is lost. This applies only when there is a maintained input to the start and stop inputs. Refer to Chapter 2, Figure 2.5. This group contains the necessary parameters to activate and program advanced features of the drive.
Chapter 5 – Programming Feature Select Group (cont.) [Reset/Run Time] This value sets the time between restart attempts when [Reset/Run Tries] is a value other than zero. IMPORTANT: [Reset/Run Tries] is a cumulative count. This counter resets to zero if four (4) minutes elapses since the last fault. [S Curve Enable] This parameter enables a fixed shape S-Curve. Parameter # 15 Parameter Type Read & Write Units 0.1 Second Factory Default 1.0 Sec Minimum 0.5 Sec Maximum 30.
Chapter 5 – Programming Feature Select Group (cont.) [S Curve Time] This parameter enables an adjustable shape S-Curve accel/decel time. IMPORTANT: [S-Curve Time] must be set to a value less than or equal to the Accel & Decel times. Parameter # 56 Parameter Type Read & Write Units 0.1 Second Figure 5.17 S-Curve Time [S-Curve Enable] must be ‘‘enabled” for this parameter to be active. The [S-Curve Time] setting is added to the active accel/decel times to form an adjustable S-Curve.
Chapter 5 – Programming Feature Select Group (cont.) [Balance Freq] (FRN 4.01 and below only) This parameter selects the frequency at which balance detection is performed. [Balance Time] (FRN 4.01 and below only) This parameter determines the amount of delay time before a valid output occurs. The delay time begins when the drive reaches [Balance Freq]. The output contact will be closed when balanced and open when unbalanced.
Chapter 5 – Programming Feature Select Group (cont.) Parameter # 78 Parameter Type Read & Write [Balance Angle] (FRN 4.01 and below only) This parameter determines the acceptable variation in phase angle which is set between a balanced condition and an unbalanced condition. A balance condition is defined as a variation which is less than the ‘Balance Angle’ setting. [Output 1 Config] or [Output 2 Config] can be set to ‘‘Balance” to indicate when a balanced condition exists. (FRN 4.
Chapter 5 – Programming Output Configuration [Output 1 Config] This parameter sets the condition that actuates the relay u pu at TB2, T terminals er s 9 andd 10. output This group of parameters contains the programming options for digital and analog drive outputs. Parameter # 90 Parameter Type Read & Write Units None Factory Default “Faulted“ Settings ‘‘At Speed” ‘‘Above Freq” ‘‘Running” ‘‘Faulted” ‘‘Alarm” ‘‘Balanced”➀ ‘‘Above Curr” ➀ FRN 4.01 and below only.
Chapter 5 – Programming Output Configuration Group (cont.) [Analog Out Sel] This parameter selects the value to which the 0-10V DC analog output iss pr proportional to. u pu at TB2-5 T p r Parameter # 25 Parameter Type Read & Write Units None Factory Default “Frequency” Setting ‘‘Frequency” ‘‘Current” ‘‘Bus Volts” ‘‘Power” “Output Volts” [Above Freq Val] This parameter sets the level at which Output 1 or Output 2 will transition when [Output 1 Config] or [Output 2 Config] are set to ‘‘Above Freq”.
Chapter 5 – Programming Faults [Fault Buffer 0-3] These parameters store the last (4) faults that occur. If the same fault occurs multiple times in a row, it will only be stored once. [Fault Buffer 0] through [Fault Buffer 3] can only be cleared by ‘‘Reset Defaults” from EEPROM mode or [Set Defaults] parameter. This will leave a ‘‘F48” in [Fault Buffer 0] and reset all parameters to factory defaults.
Chapter 5 – Programming Faults Group (cont.) [Cur Lim Trip En] This setting determines whether or not exceeding the se setting in [Current rren Limit] L will cause use a Diagnostic s Current urre Limit Fault (Fault F36). [Line Loss Fault] This setting determines whether a 15% drop in DC Bus voltage will have no effect on operation or cause a ‘‘Power ss Fault” u (fault u F03). ) Loss IMPORTANT:The “Line Loss” alarm bit will be set when this condition exists regardless of the parameter setting.
Chapter 5 – Programming Faults Group (cont.
Chapter 5 – Programming Diagnostics [Drive Command] T s pparameter This r e er ddisplays sp s thee sstatus us of thee dr drive ve commands ds in an 88-bit binary r format. r This group of parameters contains values that can be helpful in explaining the operation of the drive. Drive status, direction, control and alarm conditions are included.
Chapter 5 – Programming Diagnostics Group (cont.) [Drive Status] T s parameter This p r e er displays d sp s thee actual u operating per condition d in 166 bit binary r format.
Chapter 5 – Programming Diagnostics Group (cont.) [Drive Alarm] T s pparameter This r e er ddisplays sp s which alarm r condition d iss prese present when e bit 6 of [Drive r eS Status] a iss high (set se to 1)) Parameter # 60 Parameter Type Read Only Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 “Hard Cur Lim” “Soft Cur Lim” “Bus Overvolt” “Line Loss” “4-20mA Loss “Bus Changing” “Balanced” N/A ➀ FRN 4.01 and below only.
Chapter 5 – Programming Diagnostics Group (cont.) [Freq Source] This parameter displays the frequency source currently commanding the drive. [Freq Command] This parameter displays the frequency that the drive is commanded to output. This command may come from any one of the frequency sources selected by [Freq Select 1], [Freq Select 2] or [Preset Freq 1-7] as determined by inputs to SW1, SW2 and SW3 at TB2. [Drive Direction] This parameter displays the running direction of the drive.
Chapter 5 – Programming Diagnostics Group (cont.) [Power Mode] Parameter # 44 Parameter Type Read Only This parameter is used for internal diagnostic purposes. [Drive Type] This parameter displays a decimal number that identifies the drive. [Drive Firmware] Parameter # 61 Parameter Type Read Only Units None Parameter # 71 Parameter Type Read Only Factory Default None Display 0.
Chapter 5 – Programming Masks This group of parameters contains binary masks for all control functions except the stop command. The masks control which adapters can issue control commands. Mask Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 “TB2” “Adapter 1” “Adapter 2” “Adapter 3” “Adapter 4” “Adapter 5” “Adapter 6” N/A Each mask contains a bit for each adapter. Individual bits can be set to ‘‘0” to lockout control by an adapter or set to ‘‘1” to permit an adapter to have control.
Chapter 5 – Programming Masks Group (cont.) [Start Mask] This parameter determines which adapters can issue start commands. [Jog Mask] This parameter determines which adapters can issue jog commands. [Reference Mask] This parameter determines which adapters can control the switching between the available freq. reference sources. IMPORTANT: Terminal Block (TB2) will have control unless masked out. [Accel Mask] This parameter determines which adapters can switch between [Accel Time 1] and [Accel Time 2].
Chapter 5 – Programming Masks Group (cont.) [Fault Mask] This parameter determines which adapters can reset a fault using input control signals. [MOP Mask] This parameter determines which adapters can issue MOP commands to the drive. [Local Mask] This parameter determines which adapters can issue a Local command in order to obtain exclusive control of the drive. For safety reasons, local control can only be granted or removed while the drive is not running and is in a safe state.
Chapter 5 – Programming Owners This group of parameters contains binary status information to display which adapters are issuing control commands. Owners Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 “TB2” “Adapter 1” “Adapter 2” “Adapter 3” “Adapter 4” “Adapter 5” “Adapter 6” N/A [Stop Owner] This parameter displays which adapters are currently issuing a valid stop command. [Direction Owner] This parameter displays which adapter currently has exclusive control of direction changes.
Chapter 5 – Programming Owners Group (cont.) [Start Owner] This parameter displays which adapters are currently issuing Start commands. Since Start commands are edge triggered, multiple adapters can issue the Start command simultaneously and as such are displayed. However, it is the first low to high transition of the Start (once all Stops and/or Faults are removed) that initiates the actual Start command. [Jog Owner] This parameter displays which adapters are currently issuing Jog commands.
Chapter 5 – Programming Owners Group (cont.) [Reference Owner] This parameter displays which adapter has exclusive control of selecting the [Freq Source]. [Accel Owner] This parameter displays which adapter currently is exclusively controlling the selection between [Accel Time 1] and [Accel Time 2]. [Decel Owner] This parameter displays which adapter currently is exclusively controlling the selection between [Decel Time 1] and [Decel Time 2].
Chapter 5 – Programming Owners Group (cont.) [MOP Owner] This parameter displays which adapters are currently issuing increases or decreases in MOP Command Frequency. Multiple adapters can issue changes simultaneously to the MOP value. [Local Owner] This parameter displays which adapter currently has exclusive control of all drive logic functions by requesting a LOCAL command. If an adapter is the [Local Owner], all other functions (except stop) on all other adapters are locked out and non-functional.
Chapter 5 – Programming Adapter I/O This group contains the parameters needed for an optional communications adapter to communicate with the drive. [Data In A1 through D2] Parameter # 111 - 118 Parameter Type Read & Write These parameters are used to write real time data values from a source controller (PLC, SLC, etc.) to the drive. This is accomplished by programming a parameter number into the [Data In] parameters.
Chapter 5 – Programming [Data Out A1 through D2] T ese pparameters These r e ers are re used to write r e re real timee ddata values v ues from r thee dr drive ve to a des destination controller. r er This T s iss accomplished by programming a parameter number into the [Data Out] parameters. The real time value of that parameter will be written to the input image table of the destination controller.
Chapter 5 – Programming Process Display [Process Par] This parameter should be set to the number of the parameter whose scaled value will be displayed on Line 1 of the HIM Display Panel when in process mode. [Process Scale] This value sets the scaling multiplier for [Process Par].
Chapter 5 – Programming Linear List 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Output Voltage % Output Curr % Output Power Last Fault Freq Select 1 Freq Select 2 Accel Time 1 Decel Time 1 DC Boost Select Stop Select DB Enable DC Hold Time DC Hold Level Run On Power Up Reset/Run Time Minimum Freq Base Frequency Base Voltage Maximum Freq Maximum Voltage Input Mode MOP Increment Output Power ➀ FRN 4.01 and below only. ➁ FRN 4.01 and above only.
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Chapter Troubleshooting and Fault Information 6 CHAPTER OBJECTIVES Fault LED Chapter 6 provides information to guide the user in understanding drive fault conditions and general troubleshooting procedures for Bulletin 1305 drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. Also included is a section on general troubleshooting. (Refer to Table 6.C). All drives come equipped with a fault LED.
Chapter 6 – Troubleshooting and Fault Information Table 6.
Chapter 6 – Troubleshooting and Fault Information Table 6.B Bulletin 1305 Fault Descriptions Name & Fault Number Description Action to Take Diag C Lim FauIt F36 The drive output current has exceeded the software [Current Limit] and the [Cur Lim Trip En] parameter was enabled. Check programming of [Curr Lim Trip En] parameter. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current.
Chapter 6 – Troubleshooting and Fault Information Table 6.B Bulletin 1305 Fault Descriptions (cont.) Fault Name & Number HIM → Drive Fault Description Action to Take Error 1 – The checksum read from the HIM’s EEPROM does not Repeat operation. Old profile corrupt. Save new profile. Repeat match the checksum calculated from the EEPROM data. operation. Error 2 – The number of parameters in saved profile does not equal master. The last parameter programmed will be displayed on the top line.
Chapter 6 – Troubleshooting and Fault Information Table 6.B Bulletin 1305 Fault Descriptions (cont.) Fault Name & Number Fault Description Action to Take Motor Mode FIt F24 Internal error. Reset drive to factory defaults. Motor Stall Fault F6 The motor is stalled. If the motor is drawing excessive current, the motor load is excessive and will not allow the drive to accelerate to set speed. A longer accel time or a reduced load may be required.
Chapter 6 – Troubleshooting and Fault Information Table 6.B Bulletin 1305 Fault Descriptions (cont.) Fault Name & Number Fault Description Action to Take Overcurrent FauIt F12 Overcurrent is detected in overcurrent hardware trip circuit. Check for a short circuit at the drive output or excessive load conditions at the motor. Overload Fault F7 Internal electronic overload trip. An excessive motor load exists.
Chapter 6 – Troubleshooting and Fault Information Table 6.B Bulletin 1305 Fault Descriptions (cont.) Fault Name & Number Fault Description Action to Take Pin ID Error Communication Hardware problem. 1. Unplug the HIM from the cable or drive and re-connect. 2. Replace Communication Cable. Power Loss Fault F3 DC bus voltage remained below 85% of nominal for longer than Monitor the incoming AC line for low voltage or line power 0.500 sec. [Line Loss Fault] parameter is programmed to “F03 interruption.
Chapter 6 – Troubleshooting and Fault Information Table 6.B Bulletin 1305 Fault Descriptions (cont.) Fault Name & Number Fault Description Action to Take Undervolt Fault F4 DC Bus voltage fell below the minimum value. [Line Loss a l pparameter r e er iss pr r ed to “U Volt Run”. u Fault] programmed Monitor the incoming AC line for low voltage or line power interruption. errup UV Short Fault F41 Excessive current has been detected between these two drive output terminals.
Chapter 6 – Troubleshooting and Fault Information Table 6.C Troubleshooting General Problem Motor does not start (No output voltage to motor) (“Stopped” is displayed on the HIM). Action to Take (1) Check power circuit - Check supply voltage. - Check all fuses and disconnects. (2) Check motor - Verify that motor is connected properly. (3) Check control input signals. - Verify that Enable signal is present. (“Not Enabled” is displayed on the HIM) - Verify that Start signal is present.
Chapter 6 – Troubleshooting and Fault Information Table 6.C Troubleshooting (cont.) General Problem Motor not accelerating properly. Action to Take (1) Check motor - Verify that motor is connected properly. - Verify that no mechanical problems exist. 2) Check control input signals - Verify that SW1, SW2, and SW3 are in the proper state to select desired Accel/Decel rates. (Refer to Table 5.A on page 5-29) (4) Check parameter settings and charts on Pages 5-29 and 5-30.
Chapter 6 – Troubleshooting and Fault Information Table 6.C Troubleshooting (cont.) Specific Problem Action to Take Can not operate in “Run Fwd/Run Rev” mode. (1) Verify that [Input Mode] is set correctly. (2) Has power been cycled for above change to take effect? (3) Are both Run Forward and Run Reverse switches active? Can not change speed from Adapter. (1) Verify that the speed source is the adapter in question. (examine [Freq Source] parameter). Can not operate drive without HIM.
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Appendix A – Block Diagram and Specifications BLOCK DIAGRAM DC+ CB U V T W Fuses GRD Rectifier Start TB2-6 Stop TB2-8 ➀ BRK R S IPM Control Power TB2-7 Common Drive TB2-11 ➀ Enable Common TB2-12 Reverse Jog TB2-13 TB2-14 Bus Voltage Circuitry Motor Fault Feedback Opto Isolator Port 1 CPU Port 2 TB2-5 TB2-17 Analog Circuitry SW2 TB2-18 0-10V 4-20ma Option Module Serial Port Frequency Meter SW1 Freq ref pot GRD Current Circuitry TB2-16 SW3 Human Interface Module TB2-3 Comm
Appendix A – Block Diagram and Specifications Table A.1 Specifications Bulletin 1305 Drive Rated 200-230 V AC Drive r e Bulletin 1305 Drives Rated 380-460 V AC -AA02A -AA03A -AA04A -AA08A -AA12A -BA01A -BA02A -BA03A -BA04A -BA06A -BA09A 3 Phase Motor Rating kW (HP) 0.37 (1/2) 0.55 (3/4) 0.75 (1) 1.5 (2) 2.2 (3) 0.37 (1/2) 0.55 (3/4) 0.75 (1) 1.5 (2) 2.2 (3) 4.0 (5) Output Current (A) ➀ 2.3 3.0 4.5 8.0 12.0 ➁ 1.3 1.6 2.3 4.0 6.0 ➂ 9.
Appendix A – Block Diagram and Specifications Table A.1 Specifications (cont.) ENVIRONMENTAL SPECIFICATIONS Enclosure Ambient Temperature Storage Temperature Relative Humidity Vibration Cooling Method Altitude NEMA 1 (IP30) standard 0 to 50_C; Optional Enclosures: 0 to 40_C -40_C to 70_C 0 to 95% (non condensing) 1.
Appendix A – Block Diagram and Specifications Table A.1 Specifications (cont.
Appendix A – Block Diagram and Specifications Table A.1 Specifications (cont.) Motor Protection➀ Electronic Overload Protection. Adjustable from 20% to 115% (Motor FLA) Overload Pattern #0 Flat response over speed range (no current derating) Overload Pattern #1 Current derating below 25% of Base Speed Overload Pattern #2 Current derating below 50% of Base Speed Accel/Decel Time(s) Preset Speeds 0.
Appendix A – Block Diagram and Specifications Table A.1 Specifications (cont.
Appendix B – COMMUNICATIONS USING BULLETIN 1203 COMMUNICATION MODULES Bulletin 1305 drive parameter data can be programmed and displayed using PLC’s, SLC’s or other logic controllers using an optional Bulletin 1203 Communication Module. The amount of information that can be transferred between the drive and controller is determined by the DIP switch settings on the Communication Module. Table B.1 illustrates the dip switch settings for Bulletin 1203-GD1 (Remote I/O) communication modules.
Appendix B – Serial Communications LOGIC CONTROL DATA SCALE FACTOR CONVERSION The information in Table B.2 provides the Logic Control information that is sent to the drive through the logic controllers output image table. When using the Bulletin 1203-GD1 communication module, this information is sent to the drive when dip switch No. 2 of SW3 is enabled.
Appendix B – Serial Communications Table B.2 Logic Control Data This information will be displayed in the controller’s output image table and will be sent to the drive when the appropriate dip switch setting on the Communication Module is enabled.
Appendix B – Serial Communications Table B.3 Drive Status Data This information will be displayed in the controller’s input image table when the appropriate dip switch setting on the Communication Module is enabled.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings Me ering Meter Group Parameter Name Parameter # Output Current Output Voltage Output Power DC Bus Voltage 54 1 23 53 Display Units Amps Volts kW Volts Output Freq Freq Command MOP Hz Drive Temp Last Fault % Output Power % Output Curr 66 65 42 70 4 3 2 Hz Hz Hz °C 0 % % Drive Units Scale Factor ➁ 100 100 100 1 Min 0.00 0 0.00 0 32767 = Max. Freq 100 100 1 1 1 1 0.00 0.00 0.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings (cont.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings (cont.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings (cont.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings (cont.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings (cont.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings (cont.
Appendix B – Serial Communications Table B.4 Parameter Grouping/User Settings (cont.) Pro roces ess D Disp playy Group Parameter Name Parameter # Display Units Drive Units Scale Factor ➁ Min Max Process Par 127 Parameter # 1 1 143 1 Process Scale 128 Numeric 100 –327.68 +327.67 1.
Appendix B – Serial Communications Table B.5 “Display Unit” Equivalent to Parameter Text Descriptions Parameter No. 5 Parameter Name Freq Select 1 Text “Remote Pot” 6 Freq Select 2 “0-10 Volt” 62 Freq Source “4-20 mA” Display Unit 1 Parameter No.
Appendix B – Serial Communications Table B.5 “Display Unit” Equivalent to Parameter Text Descriptions (continued) Parameter No.
Appendix B – Serial Communications Table B.5 “Display Unit” Equivalent to Parameter Text Descriptions (continued) Parameter No. 47 Parameter Name Language 51 Clear Fault 52 Compensation 57 S urve S-Curve Enablee Set Defaults 64 69 Drive Direction 72 Upper Presets Text “English” “Alternate Language” “Ready” “Clear Fault” “No Comp.” “Comp.
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Appendix C – Drive Accessories ACCESSORIES Table C.1 NEMA Type 1 IP30 Cat. No. NEMA Type 12 IP66 (UL Type 4X Indoor) Cat. No. NEMA Type 1/12 (Enhanced) IP30 Cat. No. Hand Held) (Enhanced) Cat. No.
Appendix C – Drive Accessories Table C.2 Accessories Appendix C– Specifications Drive Output Ratings Line Reactor Iron core, 3% Impedance, 600V, Class H insulation, 115_C rise, copper wound, 50/60 Hz, terminal blocks, UL, CSA HP Isolation Transformer 230V/230V or 460V/460V, Delta primary/Wye secondary, Class H insulation, 150_C rise, aluminum wound, 60 Hz, 5% taps, (1) N.C. thermostat per coil, UL, CSA Terminators NEMA 4, 460V units – Refer to “Motor Lead Lengths” for proper selection.
Appendix D – CE Conformity EMC DIRECTIVE REQUIREMENTS FOR CONFORMING INSTALLATION This apparatus is tested to meet Council Directive 89/336 Electromagnetic Compatibility (EMC) using a technical construction file and the following standards, in whole or in part: The following six items are required for CE conformance: D EN 50081-1, -2 – General Emission Standard D EN 50082-1, -2 – General Immunity Standard Table D.
Appendix D – CE Conformity FILTER RFI Filter Installation Table D.2 Filter and Metal Plate Kit Selection IMPORTANT: Refer to the instructions supplied with the filter for details.
Appendix D – CE Conformity ELECTRICAL CONFIGURATION Figure D.1 Electrical Configuration Conduit/4-Wire Cable R(L1) Shield* U RFI Filter Ground Rod GROUNDING RFI Filter Grounding IMPORTANT: Shield must be terminated in cable clamp to frame. Ground wire must be connected to GRD terminal. S(L2) Motor V T(L3) W GRD Frame Frame GRD GRD GRD = Earth Ground IMPORTANT: For use with a 1305 drive with metal conduit entry panel (frame).
Appendix D – CE Conformity Figure D.3 Required Knockout Assignments MECHANICAL CONFIGURATION Figure D.2 Mechanical Configuration Three-Phase Input See Note➀ Drive Mounted on Top of Filter Control I/O Additional Control Motor Output Filter Input Grounding Bracket 18.6 mm (0.73 in.) 4 Places Filter Input Control I/O 18.6 mm (0.73 in.
Index Numbers 2nd A, 2nd Acc, 2-18 A Accel/Decel Control, 2-18, 5-9, 5-26, 5-29, 5-30 Accessories, C-1, D-2 Adapters, 2-23 Ambient Temperature, A-3 Analog Input 0-10V, A-3 4-20mA, 5-21, A-3 Analog Invert, 5-21 Analog Output, 5-38, A-4 Auto Restart, 5-32 B Block Diagram, A-1 C Carrier Frequency, 5-20, A-4 Catalog Number Description, 1-5 Choose Mode, 3-5, 3-6 Clearing Faults, 5-39, 5-41, 6-1 Control Panel Analog Speed Potentiometer, 3-3 Direction Indicators (LEDs), 3-3 Speed Indicator, 3-3 Enter, 3-2 Esc
Index Neg Slope Fault, 6-5 Op Error Fault, 6-5 Open Pot Fault, 6-5 Overcurrent Fault, 6-6 Overload Fault, 6-6 Overspeed Fault, 6-6 Overtemp Fault, 6-6 Overvolt Fault, 6-6 Phase U Fault, 6-6 Phase V Fault, 6-6 Phase W Fault, 6-6 Power Loss Fault, 6-7 Power Mode Fault, 6-7 Reprogram Fault, 6-7 Run Boost Fault, 6-7 Serial Fault, 6-7 Undervolt Fault, 6-8 UV Short Fault, 6-8 UW Short Fault, 6-8 VW Short Fault, 6-8 Firmware Compatibility, 1-4 Frequency Select, 5-25, 5-29, 5-30 H HIM Control Panel, 3-1 Display Pa
Index Mounting, 2-1 N Nameplate Location, 1-4 O Operator Level, 3-6 Output Contacts, 5-37, 5-38, A-5 Output Disconnection, 2-6 Output Ratings, 1-5, A-2 Overload Protection, 5-12 P Parameter Level, 3-6 Parameters % Output Current, 5-7 % Output Power, 5-7 4-20mA Loss Sel, 5-21 Above Curr Val, 5-38 Above Freq Val, 5-38 Accel Mask, 5-48 Accel Owner, 5-52 Accel Time 1, 5-9 Accel Time 2, 5-26 Adapter I/O, 5-54 Advanced Setup Group, 5-15 Analog Invert, 5-21 Analog Out Sel, 5-38 Balance Angle, 5-36 Balance Freq
Index Maximum Voltage, 5-10, 5-17 Minimum Frequency, 5-10, 5-15 MOP Hertz, 5-6 MOP Increment, 5-28 MOP Mask, 5-49 MOP Owner, 5-53 Motor Mode, 5-45 Motor Type, 5-23 Output 1 Config, 5-37 Output 2 Config, 5-37 Output Configuration Group, 5-37 Output Current, 5-5 Output Frequency, 5-6 Output Power, 5-5 Output Pulses, 5-46 Output Voltage, 5-5 Overload Current, 5-12 Overload Mode, 5-12 Owners, 5-50 Power Mode, 5-46 Preset Freq 1-7, 5-27 Process 1 Par, 5-56 Process 1 Scale, 5-56 Process Display Group, 5-56, 5-57
Index T Three Wire (3w) Control, 2-18 Troubleshooting, 6-1 Two Wire Control, 2-17 V Vibration, A-3 Voltage Boost, 5-18, 5-19 Voltage Rating, 1-5 W Wiring, Control and Signal, 2-17, 2-18 I-5
Index This Page Intentionally Left Blank.
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 Publication 1305-5.1 - June 2013 Supersedes Publication 1305-5.1 - February 1996 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
