Installation manual
© 2005
All rights reserved. No part of this work covered by the copyrights herein may be reproduced
or copied in any form or by any means - graphic, electronic, or mechanical, including
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written permission of Roberts-Gordon.
TABLE OF CONTENTS
SECTION 1: Introduction........................................................ 1
1.1 What is ROBERTS GORDON
®
ULTRAVAC™?........... 1
1.2 CORAYVAC
®
Design Requirements ............................ 1
1.3 General Requirements.................................................1
1.4 Check Installation Materials.........................................1
1.5 Carton Contents .......................................................... 2
1.6 Safety...........................................................................5
1.7 Example Site Layout.................................................... 5
SECTION 2: Specifications ....................................................7
2.1 ROBERTS GORDON
®
ULTRAVAC™ Controller.......... 7
2.2 Temperature Sensors ..................................................7
2.3 Variable Frequency Drive (VFD)..................................9
SECTION 3: Installation........................................................10
3.1 Preparation ................................................................10
3.2 Positioning the ROBERTS GORDON
®
ULTRAVAC™ Controller and
Variable Frequency Drive...........................................10
3.3 Cable Requirements:.................................................11
3.4 Electrical Installation Requirements ..........................12
3.5 Pump Requirements..................................................12
3.6 Variable Frequency Drive Requirements ...................12
3.7 Indoor Sensor Placement .......................................... 13
3.8 Outdoor Sensor Placement ....................................... 14
3.9 Outside Air Supply.....................................................14
SECTION 4: Typical External Diagrams.............................. 15
SECTION 5: Communications..............................................20
5.1 Dedicated Phone Line for
Central Controller Modem..........................................20
5.2 RS-485 Converter for Central Controller ................... 21
5.3 TCP/IP Communication Module ................................ 22
5.4 Direct Connect...........................................................24
5.5 Communications Between Multiple
ROBERTS GORDON
®
ULTRAVAC™ Controllers .... 25
SECTION 6: Variable Frequency Drive Programming ....... 26
6.1 VFD Parameter Settings For Use with
ROBERTS GORDON
®
ULTRAVAC™.......................26
6.2 Altering VFD Parameters...........................................26
SECTION 7: Commissioning The CORAYVAC
®
System .... 27
7.1 Setting The CORAYVAC
®
End Burner Vacuum .........27
SECTION 8: Replacement Parts .......................................... 31
8.1 ROBERTS GORDON
®
ULTRAVAC™ Controller
Replacement Parts.................................................... 31
8.2 Variable Frequency Drive Replacement Parts........... 32
8.3 Replacement Parts Instructions ................................ 33
SECTION 9: Troubleshooting .............................................. 34
SECTION 10: The ROBERTS GORDON
®
ULTRAVAC™
LIMITED Warranty......................................... 39
Printed in U.S.A.










