Datasheet
Typical failure modes and factors of aluminum electrolytic capacitors. 
Failure mode
Failure mechanism(internal
phenomenon)
Production factor  Application  factor
Capacitance
reduction
tan &
increase
Leakage current 
increase 
Use of  Halogenated solvent 
Use  of  adhesive 
Use of coating material 
Vent operates 
Open
Short circuit
Over voltage applied 
Excessive ripple 
current 
Reverse voltage applied 
Severe 
charging-discharging 
AC voltage applied 
Used for long period of 
time
Stress applied to leads 
Use for a high temperature 
Infiltration of 
CL
-
Reduced anode 
foil capacitance 
Increase in 
internal pressu
re 
Electrolyte 
evaporation
Deterioration of 
oxide film 
Leads improperly connected 
Corro-sion
Insulation breaddown of film 
or electrolytic paper 
Reduced cathode foil 
capacitance 
Increase in 
internal
temperature
Burr(s) on foil 
leads
Leads improperly 
connect 
Mechanical stress
Metal particles In
capacitor 
Insufficient 
electrolyte
Defect of oxide 
film 
Aluminum Electrolytic Capacitors
Distrelec Schweiz AG, Grabenstrasse 6, 8606 Nänikon, Switzerland, T +41 44 944 99 11, info@distrelec.com, distrelec.com




